13
9.0 Maintenance/Lubrication
Lathe must be serviced at all
lubrication points and all reservoirs filled to
operating level before the lathe is put into
service. Failure to comply may cause serious
damage to the lathe.
The ZK series lathe is shipped with oil in the
reservoirs. Coolant is not included.
Use clean lubricants and check levels often,
including before each working shift. To ensure
proper lubrication, oil levels should not be less than
the center of the oil sight glass. Try not to overfill,
as this may cause leakage.
A chart is supplied in
section 15.0
for quick
reference to all lubrication points.
Unless specified otherwise, the lubrication points
require a non-detergent, ISO 68, SAE 20W oil. The
recommended brand for this lathe is
Mobil DTE
®
Oil Heavy Medium.
1.
Chuck
– In addition to the lubrication already
described in
section 8.3,
daily lubricate the
chuck with SAE 20W oil through the ball oiler,
shown in Figure 8.
Figure 8 – Chuck lubrication
2.
Headstock
– Oil must be up to indicator mark
in oil sight glass on right side of headstock (A,
Figure 9). Top off with SAE 20W oil. Fill by
removing the rubber mat and unscrewing the
plug (B) on top of headstock.
To drain headstock, remove drain plug (C,
Figure 10). Drain oil completely and clean out
all metal shavings, then rinse the casting case
with kerosene. Refill after the first month of
operation, then change the oil in the headstock
every two months.
Figure 9 – Headstock lubrication
Figure 10 – Lubrication points
3.
Gearbox
– Oil must be up to indicator mark in
oil sight glass (D, Figure 9). Top off with SAE
20W oil. To add oil to the gearbox, remove
rubber mat and unscrew oil plug (E, Figure
10). To drain, remove drain plug from the pipe
(F, Figure 10). Drain oil completely and refill
after the first three months of operation. Then
change oil in the gearbox every six months.
Summary of Contents for GH-1640ZK
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Page 27: ...27 This page intentionally left blank ...
Page 32: ...4 3 0 Stand Assembly Exploded View ...
Page 34: ...6 4 0 Brake Assembly Exploded View ...
Page 36: ...8 5 0 Bed Assembly Exploded View ...
Page 39: ...11 6 0 Headstock Assembly I Exploded View ...
Page 41: ...13 7 0 Headstock Assembly II Exploded View ...
Page 44: ...16 8 0 Headstock Assembly III Exploded View ...
Page 46: ...18 9 0 Headstock Assembly IV Exploded View ...
Page 48: ...20 10 0 Change Gear Box Assembly I Exploded View ...
Page 50: ...22 11 0 Change Gear Box Assembly II Exploded View ...
Page 52: ...24 12 0 Quick Change Gear Box I Exploded View ...
Page 55: ...27 13 0 Quick Change Gear Box II Exploded View ...
Page 57: ...29 14 0 Quick Change Gear Box III Exploded View ...
Page 59: ...31 15 0 Apron Assembly I Exploded View ...
Page 62: ...34 16 0 Apron Assembly II Exploded View ...
Page 65: ...37 17 0 Apron Assembly III Threading Dial Exploded View ...
Page 67: ...39 18 0 Saddle and Cross Slide Assembly Exploded View ...
Page 70: ...42 19 0 Tool Post and Compound Rest Exploded View ...
Page 72: ...44 20 0 Tailstock Assembly I Exploded View ...
Page 75: ...47 22 0 Steady Rest Assembly Exploded View ...
Page 78: ...50 24 0 Coolant and Work Light Assembly Exploded View ...
Page 83: ...55 28 1 Electrical Diagram GH 1640ZK Lathe 3PH 230V ...