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PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 

 

              GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090                                   24/40 

The following basic parameters, at least, they are defined (see parameters "Menu Quikset" for 

more details): 

• #TEETH (number of teeth of the rack (Cummins Engine 127 teeth and 125 teeth Iveco). 
• CRANK (set the end of the boot in RPM at 400rpm). 
• SPEED (set the nominal speed in RPM which is 1847RPM). 
 
Using the keyboard and the LCD: 
 
•  The  numeric  area  displays  the  value  of  a  selected  parameter  or  parameter  running.  The 

alphanumeric area displays the units for the parameter (for example, 1847 rpm). 

 
• When executed, the EDG, by default, displays the engine RPM in the alphanumeric area and 

a  bar  graph  will  represent  the  throttle  position.  It  can  switch  this  view  by  pressing 
ARROW UP  OR DOWN ARROW, see the table in  Real-time preview  on the next 
page. 

 
• If the EDG monitor is locked, it can be unlocked by simultaneously pressing and holding the 

UP  ARROW and DOWN ARROW buttons for  2 seconds. The  LOCKED indicator 
will be off. 

 

A. Increase the GAIN parameter in "Quikset Menu" to develop instability. Gradually decrease 
the GAIN until the return of stability. If not stabilize, let set at 50. 
 
B. Increase the STABILITY parameter in "Quikset Menu" to develop instability. Gradually 
decrease the STABILITY to the return of stability. If not stabilize, let set at 50. 
 
C.  Increase  the  DEADTIME  parameter  (compensation)  in  the  "Quikset  Menu"  to  develop 
instability. Gradually decrease the DEADTIME to the return of stability. 
 
D.  The  settings  of  parameters  GAIN,  STABILITY  and  DEADTIME  may  require  minor 
changes after the motor load is applied. Typically, adjustments unloaded reach a satisfactory 
performance. A strip chart recorder (oscillographic) can be used to further refine the settings. 
Normally leave the standards listed in the table. 
 

  

If instability can not be corrected or more needed performance improvements, see below the 
TROUBLESHOOTING section. In this section, the information can be found regarding the 
procedures for troubleshooting. 
 
ADDITIONAL RESOURCES 
 
REAL-TIME PREVIEW 
 
While  the  engine  is  running,  the  EDG  displays  measured  values  in  real  time  in  the  main 
display and a bar graph. There are three different screens (see table below). Pressing the UP 
ARROW or DOWN ARROW to cyclical change between screens. 
 
 
OVERSPEED - ON SPEED 
 
When  the  EDG5500  detects  that  the  engine  reaches  the  speed  specified  by  OVERSPEED 
parameter, the EDG will command the speed to 0 RPM and will set 0V at the gateway to the 

Summary of Contents for DIESEL 115/200VAC

Page 1: ...NUAL N 115 04 7706 GPU 90kVA 115VAC 400Hz with 28VDC N 115 09 7701 SUPERSOM IND STRIA E COM RCIO LTDA AV SOUZA GUIMAR ES 47 BAIRRO NOVA SUI A 30550 150 BELO HORIZONTE MINAS GERAIS Brazil Site www gpu...

Page 2: ...t cables 05 1 2 1 Output 115V 400Hz 05 1 2 2 28VDC output 06 1 3 Panels and front parts 06 1 3 1 Equipment Panel 06 1 3 1 1 Hour meter 06 1 3 1 2 Oil pressure indicator 06 1 3 1 3 Temperature indicato...

Page 3: ...uring the digital instruments 19 6 1 4 Control board adjustments 20 6 1 4 1 Time setting to turn on the generator 20 6 1 4 2 Time setting of the final idle 20 6 1 4 3 Time setting the initial idle 20...

Page 4: ...intenance Panel with analogue instruments for measurements of mechanical and digital quantities to electrical quantities It has brushless generator with minimal maintenance cost Generator control that...

Page 5: ...cessary service 115VAC to 28VDC and at the same time the two outputs can operate simultaneously and it can also provide energy to power up to two external special GPU s with entry 115 200V 400Hz and o...

Page 6: ...1 DIESEL ENGINE 1 1 3 1 1 BRAND Iveco 1 1 3 1 2 MODEL NEF 45 SM2 04 cylinder turbocharged 1 1 3 1 3 OTHER INFORMATION CONSULT THE ENGINE MANUAL THAT CAME WITH IT 1 1 3 2 GENERATOR 1 1 3 2 1 BRAND WEG...

Page 7: ...1 2 OIL PRESSURE INDICATOR Indicates the engine oil pressure through analog instrument If during operation of the engine the pressure falls below the minimum limit the engine is automatically switche...

Page 8: ...ities and Battery Level Low Oil Pressure and High Engine Temperature There is a protection that switches the engine off automatically in case of low oil pressure high engine temperature and fuel short...

Page 9: ...r this time the circuit cuts the throttle immediately stopping the engine Also off the circuit 12VDC and resets the protective circuit that shuts down the engine in case of lack of engine oil pressure...

Page 10: ...h buttons for the command source were placed so that facilitate operation To place the GPU in operation should first check the radiator water level engine oil level and Diesel oil level to know Diesel...

Page 11: ...omatically Set The voltage and frequency if necessary 115VAC and 400Hz Connect The output from 115V and or 28V the aircraft Call The 115V output of key if the 115V output is used On some aircraft may...

Page 12: ...irmly within the port cable lest he fall on the way back from the source to where it is parked 8 Return the power to the place of origin and disconnect the flasher NOTE The frequency control and volta...

Page 13: ...r Our site is www gpu com br The listed defects are only the most likely to happen 3 1 NOTES A Do not use circuit breakers above specifications because it alters the circuit protection B Avoid getting...

Page 14: ...ding current to the aircraft or to the load of 28VDC transformer PROOF If the output cable is properly connected to the aircraft If you load connected to the aircraft If the voltmeter indicates voltag...

Page 15: ...with frequency above or below normal CAUSE incorrect frequency adjustment engine speed CHECK The frequency depends directly on the engine speed If the engine speed is not normal the frequency also is...

Page 16: ...ng this resistor Their lack is growing tension but with little load capacity In normal use the load itself already limits this voltage L Output 28V with voltage dropping below 22 Volts the peak curren...

Page 17: ...hours or 6 months whichever comes first All the 400 hours review Fuel Filters Replace both Maintenance every 1200 hours or 1 year whichever comes first All of the review of 400 and 800 hours Adjustme...

Page 18: ...no need of any inspection verification or lubrication in the electrical part of the source except when defective during use Every six months lubricate the wheels with common grease and the central ve...

Page 19: ...battery The GPU is supplied without engine oil water in the radiator and fuel and the battery disconnected or out of battery by country use 12V 150Ah battery To use check the engine oil level radiator...

Page 20: ...set in the regulator and is related to the number of teeth on the rack 125 Iveco 127 Cummins If the speed frequency are adjusted properly and are not sure you need to check the mechanical part To view...

Page 21: ...engine reaches normal rotation can be immediately or after a few seconds You can leave around 10 seconds or longer in the cold season Push to increase the time or unscrew to decrease 6 1 4 4 TRIMPOT 4...

Page 22: ...C 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 21 40 6 1 6 ALTERNATOR SETTINGS SEE YOUR MANUAL 6 1 7 GENERAL CONTROL BOARD 2014 2015 PN 115 01 10...

Page 23: ...erface All settings are made using the LCD and five buttons COLUMN three buttons an arrow UP button DOWN ARROW button See CHART 1 LOCKING AND UNLOCKING EDG DISPLAY To unlock and enable the display pre...

Page 24: ...ow button to decrease the value COLUMN release the button to return to normal view CHART 1 USER INTERFACE RUNNING THE ENGINE Starting the Diesel Engine Start the engine by applying DC power on the spe...

Page 25: ...he GAIN until the return of stability If not stabilize let set at 50 B Increase the STABILITY parameter in Quikset Menu to develop instability Gradually decrease the STABILITY to the return of stabili...

Page 26: ...0V at the actuator output and controlling the speed to 0 rpm Once the EDG detect loss of sensing pick up the display will flash the RPM along with the indicator warning No parameters can be changed PA...

Page 27: ...equipment clean and avoid placing tools on parts Do not use plastic covers on the GPU blocking its ventilation For removal of foreign deposits in equipment such as grease oil etc buff it with a thin...

Page 28: ...case of the JET POWER DIESEL 115V 400Hz The second group consisting of 02 two digits identifies the type of piece as this relationship 00 Part of electronic circuit 01 Part of electric circuit 02 Mech...

Page 29: ...04 7706 INSTRUCTION MANUAL OF GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 28 40 8 2 1 GENERAL CIRCUIT AND INT...

Page 30: ...or male RV1 115 00 9210 Cruise control frequency digital MCP1 115 01 1037 Control module and protection PL1 115 00 6010 Led s card red PL2 115 00 1206 Led s plate lower I1 115 01 6227 Digital voltmete...

Page 31: ...z F41 to F43 115 00 6415 Fuse rapid 63A DJ41 115 00 9415 Breaker pole 63A CT41 115 01 6420 Contactor Weg 50A coil 130VDC D41 to D46 115 01 6426 Diode SKR240 04 C41 to C46 115 01 6428 Capacitor 100K 25...

Page 32: ...115 04 7706 INSTRUCTION MANUAL OF GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 31 40 SECTION 09 GENERAL PARTS L...

Page 33: ...Panel lighting support 17 1 115 03 1170 Output cable adapter 115V 18 1 115 03 1180 Blanking plate 19 1 115 03 1190 Fairing tank 20 2 115 03 1200 Cover supply 21 5 115 03 1210 Door lock 22 10 115 03 12...

Page 34: ...3 1480 Wheel nuts 49 4 115 03 1490 Cotter 4 x 50 50 4 115 03 1500 Calotte 51 5 115 03 1510 Ring 52 1 115 03 1520 Screw lock direction 53 1 115 03 1530 Bearing direction 54 4 115 03 1540 Retainer 55 4...

Page 35: ...PN 115 04 7706 INSTRUCTION MANUAL OF GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 34 40...

Page 36: ...PN 115 04 7706 INSTRUCTION MANUAL OF GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 35 40...

Page 37: ...PN 115 04 7706 INSTRUCTION MANUAL OF GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 36 40...

Page 38: ...PN 115 04 7706 INSTRUCTION MANUAL OF GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 37 40...

Page 39: ...PN 115 04 7706 INSTRUCTION MANUAL OF GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 38 40...

Page 40: ...PN 115 04 7706 INSTRUCTION MANUAL OF GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7701 GPU JET POWER DIESEL 90kVA 115VAC 400Hz 28VDC 2500A PN 115 09 7090 39 40...

Page 41: ...mpany or public body Request to be made by us or authorized are not free being charged manpower wear parts oil and filters not covered by warranty and travel costs or on site visit The opening of the...

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