Jesco MAGDOS E Manual Download Page 61

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MAGDOS

BW 1 02 98 / 6

Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten.

JESCO DOSIERTECHNIK GmbH & Co. KG

Calibration table

"Start" key
for FL

Chemical low light
signal for El and FL

Level probe for
EL and FL

External control
connection for FL

Warning alarm
relay cable for
EL and FL

Power supply

Operating light

Stroke length
adjustment

Locking screw

11.1 Control panel

E, EL and FL pumps

Summary of Contents for MAGDOS E

Page 1: ...onat100strokes perminuteallowingtheconnectionofaself monitoring low levelelectrode MAGDOS FL Pump control for external control by means of water meter controllerandanyotherpotential freecontacts Per e...

Page 2: ...entconsumptionduringstroke 2 3 A 3 6 A 2 3 A 3 6 A 12 6 A Safety class IP 65 Insulation class F Input pulse length at least 30 ms Excitation time of solenoid per pulse 60 ms 80 ms 60 ms 80 ms 60 ms Fa...

Page 3: ...onchamber Controlunit Drive Calibrationtable Stroke length adjuster Locking screw GreenoperatingLED goes out for a short momentduringmetering stroke Powerconnection Fault indicator relay Connectingcab...

Page 4: ...nsions Wall holder Part No 26502 Mounting kit with dowels Part No 25155 Adapter for mounting on standard tanks min 60 l Part No 29775 for mounting on 45l tanks Part No 32608 Pump base Part No 21589 Ad...

Page 5: ...AGDOS E EL FL MB 1 02 05 5 Lutz JescoGmbH Improved changes are always reserved without notice Discharge curves scale scale scale scale scale scale ml pulse ml pulse ml pulse ml pulse ml pulse ml pulse...

Page 6: ...MAGDOS E EL FL MB 1 02 05 6 Lutz JescoGmbH Improved changes are always reserved without notice Discharge curves ml pulse scale ml pulse strokes min...

Page 7: ...e have been divided into the main functional groups Theycanthusbeassembledaccordingtotheuser s individualrequirements Drive Controlunit Metering head Valves Connections The numbers of the pump drawing...

Page 8: ...Suction valve 25087 34370 25089 Single ball valves Discharge valve 25088 34371 25090 Valves G 5 8 G 5 8 G 5 8 G 5 8 G 5 8 G 5 8 da da da da di da di da di L L L L L L E Ermeto connection D Threaded co...

Page 9: ...water meter is required for metering 0 4ml phosphate per strokeagainst8bar Malfunctionsaretobeindicated by remote signalling Pump selection Therequired0 4ml strokeareachievedbyaMagdos 4 l h with a str...

Page 10: ...01 PVC PMMA Viton 33066 PVC PMMA PTFE 33067 Diaphragm 03 PVC 1 4571 Viton 29742 O rings PVDF Viton 33853 Gaskets PVC 1 4571 PTFE 29758 Valve balls PVDF PTFE 33858 Valve seats 07 4 PVC Viton 29746 PVD...

Page 11: ...4 83613 5 Snap Ring 1 84154 6 Washer 1 84144 7 Cable Gland Screw 1 78786 8 Clamp Gasket 1 78787 9 Solenoid 230 V 1 32730 32714 32715 115 V 1 32746 32748 24 V 1 33063 32757 10 Retaining Screw 2 83514...

Page 12: ...MAGDOS E EL FL ET 1 02 05 3 Lutz JescoGmbH Improved changes are always reserved without notice Magdos EL ELS Magdos FL FLS Magdos E Control Units...

Page 13: ...661 11 Main cable 230 V 1 78997 115 V 1 79013 24 V 1 78956 12 Jack plug socket 1 78946 13 Dummy plug 1 29115 14 Screw 2 83653 16 Calibration table 03 1 32671 07 1 32672 2 1 32673 4 1 32674 8 1 32676 1...

Page 14: ...1 4571 Magdos 12 PVDF Item Part No according to material No Description Qty PMMA PVC PVDF 1 4571 1 Diaphragm 01 1 32960 32919 housing 03 07 1 25960 28114 22527 2 4 1 21603 28116 21611 8 1 21222 28118...

Page 15: ...body 20845 PVC 1 28108 PVDF 1 19289 1 4571 1 2 Ball guide 29446 PVC 2 29901 PVDF 2 28460 1 4571 2 3 Valve ball 81550 Ceramics 2 2 2 4 Valve seat 81549 Ceramics 2 2 2 5 Gasket 81371 Viton 1 1 81138 Vi...

Page 16: ...1 1 2 Ball guide 19294 PVC 2 28109 PVDF 2 19293 1 4571 2 24066 PVC 1 29386 PVDF 1 24067 1 4571 1 3 Valve ball 29778 Glas 2 1 18044 1 4401 2 1 25247 PTFE 2 1 4 Valve seat 81460 PVDF 2 2 2 1 1 1 5 Gask...

Page 17: ...8117 2 Connection 32572 3 Clamping ring 32571 B PVC 5 8 28106 1 Union nut 82087 2 1 Hose connection 18266 3 Hose clamp 82398 2 2 Cem con part 82013 1 4571 23093 1 Union nut 19303 2 Hose connection 180...

Page 18: ...aterial can be damaged If the pump is installed outside provide an enclosure to protect it againstweather Wiring of the MAGDOS metering pump must be carried out by a specialist according to the local...

Page 19: ...purt out The metering head of the pump as well as connections and lines in the plant may be under pressure Working on the metering plant requires special safety precautions and may only be carried out...

Page 20: ...he metering head MB 1 33 03 11 Water meter with contact unit MB 1 37 01 12 Pulsationdampenerforreducing pressure peaks and smoothing theflow MB 1 27 01 13 Separationchamber is recommended if the media...

Page 21: ...the stroketo 10 Ifthepumpdoesn tprime remove discharge valve and pour water or chemical if harmless into head Mount the valve and allow to prime again priming aid item 14 fig 2 is recommended 2 If a...

Page 22: ...if necessary by pressing the start key for FL 2 Regardless of the indicator position loosen the fastening screw and turn the stroke length adjustmentknobcounterclockwiseuntilthepump no longer deliver...

Page 23: ...ce Calibration table Start key for FL Chemical low light signal for El and FL Level probe for EL and FL External control connection for FL Warning alarm relay cable for EL and FL Power supply Operatin...

Page 24: ...king screw 7 Stroke frequency ajdustment with changeoverswitchforexternalcontrol 8 Digital display optional 9 a RedLED blinks slowly in the case of alarm signaling and lights permanently if the tank i...

Page 25: ...ways reserved without notice 12 2 Circuit diagram EL and FL pumps 24V 12 1 Circuit diagram E pumps Power supply 230V 50Hz or 115V 60Hz Solenoid Solenoid Level control to warning alarm circuit board St...

Page 26: ...Hz and 115V 60Hz Solenoid Start key Soldering jumpers for stroke frequency Only jumper may be connected at atime one Relay inversion Remove jumper FS and connect jumper NFS Pulse input brown white red...

Page 27: ...lack Warning alarm brown blue closed in the case of failure brown black closed during operation Level control blue red black DE DX 20 100 black red white brown Signal input DE DX 01 12 brown white Rel...

Page 28: ...C 230 AC 115 AC 230 AC 115 AC Electrical Connection Hz 50 60 50 60 50 60 50 60 50 60 50 60 50 60 Power supply cable with plug m 2 Power consumption W 30 33 30 33 30 30 33 70 66 Max stroke frequency mi...

Page 29: ...k suction line indication LED on dummy plug incorrectly inserted Frequent diaphragm No support plate Replace diaphragm with support failures ATTENTION plate When replacing diaphragm Not all diaphragms...

Page 30: ...l with alarm signal As an alternative both versions can be supplied with warning alarm relay and digital display The metering capacities range between 0 1 l h at 10 bar and 115 l h at 1 5 bar Refer to...

Page 31: ...tion 230 V 115V 230V 115V 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Power supply cable 2 m with 2 m with UL 2mwith 2m with UL standardplug CSA plug standardplug CSA plug Power consumption at max stroke freq...

Page 32: ...er switch for external control Digital display Red LED blinks slowly in the case of alarm signaling and lights permanently if the tank is empty Pump is then stopped automatically like a plus fast blin...

Page 33: ...ed that the signal line does not come into contact with ground separate isolators available upon request Note To avoid accidental metering after the process is finished provide an electric or hydrauli...

Page 34: ...TECHNIK GmbH Co KG Dimensions DE DX 01 12 Wall bracket Part No 26502 Mounting kit with dowels Part No 25155 Pump base Part No 21589 Adapter Part No 21801 Adapter for mounting on standard tanks min 60l...

Page 35: ...halten JESCO DOSIERTECHNIK GmbH Co KG Dimensions DE DX 20 100 Wall bracket Part No 26502 Dimensions Model Material A B C D DE DX PVC 155 89 310 87 20 1 4571 135 89 310 87 DE DX PP 280 152 345 105 40 1...

Page 36: ...SIERTECHNIK GmbH Co KG Performance curves The performance of the pump depends on the viscosity of the medium and hydraulic installation conditions The curves refer to water at 18 C and a suction lift...

Page 37: ...AGDOS DE DX MB 1 02 20 8 Verbessernde nderungen jederzeit ohne Vorank ndigung vorbehalten JESCO DOSIERTECHNIK GmbH Co KG ml pulse scale scale scale scale ml pulse ml pulse ml pulse strokes min ml puls...

Page 38: ...20891 33704 24030 Spring loaded S 25087 34370 25089 valves D 25088 34371 25090 20 Double ball S 18187 18185 26967 valves D 18188 18186 26968 Spring loaded S 25161 25162 28775 valves D 27516 27517 2877...

Page 39: ...4013 34020 34027 34034 34041 1 2 33993 34000 34007 34014 34021 34028 34035 34042 2 0 34314 34317 34320 34323 34326 34329 34332 34335 4 0 34315 34318 34321 34324 34327 34330 34333 34336 100 34316 34319...

Page 40: ...12 15 27518 C 10 G 3 4 16 17 25625 D 6 G 3 4 6 G 1 4 20 25165 D1 6 d 20 6 G 1 4 20 82105 DE DX B 10 G 1 1 4 9 15 41 41 25921 25925 40 100 B 15 G 1 1 4 16 24 50 50 25936 25935 C 10 G 1 1 4 16 22 27672...

Page 41: ...ral control station a warning alarm relay is to be provided Pump selection a Based on the flow rate of 0 4 ml stroke the MAGDOS 4 is determined according to the performance curve MB 1 02 20 6 Because...

Page 42: ...on 29746 PVDF Viton 33854 PVC PTFE 29759 PVDF PTFE 33859 PVC EPDM 33696 1 4571 PTFE 29747 8 PVC Viton 29748 PVDF Viton 33855 PVC PTFE 29790 PVDF PTFE 33860 PVC EPDM 33697 1 4571 PTFE 29749 12 PVC Vito...

Page 43: ...rew 4 83613 5 Snap ring 1 84154 6 Washer 1 84144 7 Cable gland nut PG7 1 78786 8 Grommet PG7 1 78787 9 Solenoid 230 V 1 32730 32714 32715 115 V 1 32746 32748 1 0 Solenoid retaining screw 2 83514 1 1 D...

Page 44: ...30 V 1 79020 Solenoid assembly 115 V 1 79021 4 Sponge rubber cord 1 97593 5 Screw 3 83105 6 Socket head cap screw 4 83668 7 Washer 3 84160 8 Toothed washer 1 84145 9 Dummy plug 2 78788 1 0 Foam rubber...

Page 45: ...essernde nderungen jederzeit ohne Vorank ndigung vorbehalten JESCO DOSIERTECHNIK GmbH Co KG ET 1 02 20 4 Control unit for DE DX 01 12 Control unit for DE DX 20 100 only with 115 V version only with 11...

Page 46: ...32661 10 Adjustment knob 33877 11 Control cover 22247 12 Locking screw 21587 13 Screw 83543 14 Screw 83653 15 Power supply cable 230 V 78997 115 V 79013 16 Cable gland nut PG7 78786 17 Grommet PG7 78...

Page 47: ...15 Power supply cable 230 V 78997 115 V 79013 16 Cable gland nut PG7 78786 17 Grommet PG7 78787 18 Warning relay cable 230 V 78800 78800 78800 78800 115 V 78980 78980 78980 78980 19 Jack socket 33878...

Page 48: ...22394 22046 2 Socket head cap screw 01 12 4 83551 83409 83409 83622 3 Hex head screw 20 4 83110 83110 40 100 4 83685 83495 4 Washer 01 4 84143 20 4 84160 84160 40 100 4 84174 84174 5 Pressure plate 40...

Page 49: ...C 2 Ball guide 29901 PVDF 2 Ball guide 28460 1 4571 2 3 Valve ball 81550 Ceramic 2 2 2 4 Valve seat 81549 Ceramic 2 2 2 5 Gasket 81371 Viton 1 1 Gasket 81580 PTFE 1 6 O ring 81384 Viton 1 1 1 7 Cover...

Page 50: ...all guide 29386 PVDF 1 Ball guide 24067 1 4571 1 3 Valve ball 29778 Glass 2 1 Valve ball 18044 1 4401 2 1 Valve ball 25247 PTFE 2 1 4 Valve seat 81460 PVDF 2 2 2 1 1 1 5 Gasket 81371 Viton 1 1 1 Gaske...

Page 51: ...82102 2 2 PVC 23412 1 1 1 1 1 4571 25169 1 1 3 Valve ball Ceramic 10017 2 2 2 2 1 1 1 1 1 4401 10136 2 2 1 1 4 Valve seat PVC 82406 2 2 2 2 1 1 1 1 1 4571 82103 2 2 1 1 5 Gasket Hypalon 81037 2 2 1 1...

Page 52: ...free 1 Valve housing PP 32453 1 1 1 1 1 1 1 1 1 4571 32449 1 1 1 1 2 Ballguide PP 34142 2 2 2 2 1 4581 82112 2 2 PP 22882 1 1 1 1 1 4571 22881 1 1 3 Valve ball Glass 82457 2 2 2 2 1 1 1 1 1 4401 8211...

Page 53: ...12 33161 1 Union nut 88117 2 Connection 32572 3 Clamping ring 32571 B PVC 5 8 28106 1 Union nut 82087 2 1 Hose connection 18266 3 Hose clamp 82398 2 2 Cem conn part 82013 1 4571 6 12 23093 1 Union nu...

Page 54: ...nut 82156 2 Connection 18094 3 Clampingring 10178 4 Union nut 82139 B PVC 6 12 23342 1 Union nut 82156 2 Hose connection 18042 3 Hose clamp 82398 B1 1 4571 6 12 23426 1 Hose liner 18268 2 Hose clamp...

Page 55: ...ut 29518 2 Hose connection 25928 3 Hose clamp 82398 16 26 25935 1 Union nut 29518 2 Hose connection 25933 3 Hose clamp 82413 C PVC 16 27672 1 Union nut 82213 2 Cemented conn 27846 20 25937 1 Union nut...

Page 56: ...unlight should be avoided especially for metering pumps with plastic housings because the black plastic material can be damaged If the pump is installed outside provide an enclosure to protect it agai...

Page 57: ...in the metering lines must be connected so that chemical left in the metering head cannot spurt out The metering head of the pump as well as connections and lines in the plant may be under pressure Wo...

Page 58: ...02 integrated in the metering head MB 1 33 03 11 Water meter with contact unit MB 1 37 01 12 Pulsation dampener for reducing pressure peaks and smoothing the flow MB 1 27 01 13 Separation chamber is...

Page 59: ...isable to set the stroke to 10 If the pump doesn t prime remove discharge valve and pour water or chemical if harmless into head Mount the valve and allow to prime again priming aid item 14 fig 2 is r...

Page 60: ...DE DX 4 12 91 30 1 9 DE DX 20 100 51 14 10 Correction of stroke length setting To avoid excessive metering the metering line must be returned to the chemical tank during setting if necessary 1 Operate...

Page 61: ...ECHNIK GmbH Co KG Calibration table Start key for FL Chemical low light signal for El and FL Level probe for EL and FL External control connection for FL Warning alarm relay cable for EL and FL Power...

Page 62: ...troke 6 Locking screw 7 Stroke frequency ajdustment with changeover switch for external control 8 Digital display optional 9 a Red LED blinks slowly in the case of alarm signaling and lights permanent...

Page 63: ...vorbehalten JESCO DOSIERTECHNIK GmbH Co KG 12 2 Circuit diagram EL and FL pumps 24V 12 1 Circuit diagram E pumps Power supply 230V 50Hz or 115V 60Hz Solenoid Solenoid Level control to warning alarm c...

Page 64: ...umps 230V 50Hz and 115V 60Hz Solenoid Start key Soldering jumpers for stroke frequency Only jumper may be connected at atime one Relay inversion Remove jumper FS and connect jumper NFS Pulse input bro...

Page 65: ...ly Signal input Level control green yellow white red black black red blue blue brown Display blue red blue Solenoid Display Relay reversal Open upper solder jumper close lower one green yellow blue br...

Page 66: ...12 6 2 3 3 6 4 1 7 4 Fuse A T1 6 T3 15 T10 T0 8 T1 6 T2 T4 Protection class IP 65 IP 65 IP 65 IP65 Insulation class F F F F Input pulse duration to trigger a stroke ms at least 30 at least 30 at least...

Page 67: ...ll tank or check suction line indication LED on dummy plug incorrectly inserted Frequent diaphragm No support plate Replace diaphragm with support failures ATTENTION plate When replacing diaphragm Not...

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