manualshive.com logo in svg

Jesco FLOWCON, Operation & Maintenance Instructions Manual

Share
Download
Jesco FLOWCON Operation & Maintenance Instructions Manual Download Page 11

Technical data  |  

Operation & Maintenance Instructions

 FLOWCON  |  11

4.3 FLOWCON part numbers

Flow Sensor FLOWCON:

/FPM

/EPDM

G 5/8, PVC

1330030

1330040

G 3/4, PVC

13300304

13300404

G 5/8, PMMA

1333813

133000

G 3/4, PMMA

13338134

1330004

Electronic Evaluation Unit FLOWCON:

wall mount

panel mount

30 VAC, 

13300100

1330010

115 VAC, wall mount

13300101

13300103

Stroke Sensor HR - K

133447

Stroke Sensor

78008

Base Mount PVC:

G 5/8, 4/6 tubing connection

34560

G 5/8, 6/1 tubing connection

34561

G 3/4, 6/1 tubing connection

3456

Wall Mount PVC:

G 5/8

34563

G 3/4

34564

4.4 Selection guide

For complete monitoring of the pulsating flow the following equipment is required:

Solenoid-driven Dosing Pump

Motor-driven Dosing Pump

internal or  
analog control

contact 
control

internal or  
analog control

contact 
control

Flow Sensor

Electronic Evaluation Unit

Stroke Sensor HR-K

Stroke Sensor

Base Mount or Wall Mount

Tubing Connection

Tubing connections PVC:

G 5/8 - 4/6

0975

G 5/8 - 6/1

19180

G 3/4 - 6/1

19175

Summary of Contents for FLOWCON

Page 1: ...OWCON Flow sensor Operation Maintenance Instructions Read these operation and maintenance instructions before start up To be held for future reference Dosing Conveying Control Liquids Gases Systems EN 02 ...

Page 2: ...very 5 2 Function 6 2 1 Evaluation unit FLOWCON 6 3 Dimensions 7 4 Technical data 10 4 1 Flow Sensor FLOWCON 10 4 2 Electronic Evaluation Unit FLOWCON 10 4 3 FLOWCON part numbers 11 4 4 Selection guide 11 5 Installation 12 5 1 General 12 5 2 Installation location 13 6 Start up 14 6 1 Wartung 15 7 Control panel of the electronic evaluation unit 16 8 Wiring 16 8 1 Wiring for control by external cont...

Page 3: ...nt danger Non compliance can lead to death or serious injury WARNING Refers to a potentially dangerous situation Non compliance can lead to death or serious injury CAUTION Refers to a potentially dangerous situation Non compliance can lead to minor injury or damage to property NOTICE or INFORMATION Are safety instructions which if ignored can lead to danger to the machine and its func tions IMPORT...

Page 4: ... only people but also the environment and the dosing pump system Non compliance with the safety instructions can lead to the loss of all claims for damages Non compliance can lead to the following hazards Malfunction of the dosing pump system s important functions Malfunction of prescribed methods of maintenance and servicing Endangering people through electrical mechanical and chemical causes End...

Page 5: ...l safety instructions under this main heading of Safety be obser ved but also the specific safety instructions outlined under the other headings CAUTION Chemical could spray out This may lead to caustic or other burns Always relieve the system pump pressure before starting work on the dosing pump WARNING Never look into the open end of a clogged line or valve Chemical may emerge unexpectedly and c...

Page 6: ... way Failure or incorrect operation of the dosing pump is indicated by means of a relay contact Monitoring of solenoid driven dosing pumps A stroke sensor attached to the pump refer to MB 1 32 01 registers when the dosing pump has carried out a discharge stroke In the case of accurate dosing this discharge stroke is confirmed by the reed contact of the FLOWCON flow sensor As the stroke sensor sens...

Page 7: ...Dimensions Operation Maintenance Instructions FLOWCON 3 Dimensions FLOWCON G L G 5 8 152 G 3 4 154 Base mount G i a A G 5 8 4 6 45 6 12 58 G 3 4 6 12 58 3 L G G 28 40 A 19 5 G 4 4 Ø 45 Ø 58 Ø i a ...

Page 8: ...rsatz für Ersetzt durch Bl Blatt Maßstab Werkstoff gez gepr Datum Name Allgemeintoleranzen DIN ISO 2768 T 1 mittel Index Änderung Datum Name 6 bis 30 0 2 30 bis 100 0 3 100 bis 300 0 5 300 bis 1000 0 8 bis 6 0 1 Postfach 10 01 64 D 30891 Wedemark Lutz Jesco GmbH 26 O 4 6 O 15 25 22 07 03 Metz 2 1 Maßbild Hubsensor MB 1 33 11 3 39 52 B G 4 8 Ø 50 Ø 64 Ø ...

Page 9: ...Dimensions Operation Maintenance Instructions FLOWCON Electronic Evaluation Unit wall mount Electronic Evaluation Unit panel mount ...

Page 10: ... process fluid 35 C 95 F Switching capacity of reed contact 48 VAC DC 0 5 A max 12 VA 4 2 Electronic Evaluation Unit FLOWCON Mounting Wall mount IP65 or Panel mount Electrical data 230 VAC 1 Ph 50 60 Hz 5VA 115 VAC 1 Ph 50 60 Hz 5VA Alarm relay switching capacity 230 VAC or 110VAC 4 A 1 pole switch normally open at alarm Display 1 red LED Start blinks short on triggering of a stroke Blinks long on...

Page 11: ... 78008 Base Mount PVC G 5 8 4 6 tubing connection 34560 G 5 8 6 12 tubing connection 34561 G 3 4 6 12 tubing connection 34562 Wall Mount PVC G 5 8 34563 G 3 4 34564 4 4 Selection guide For complete monitoring of the pulsating flow the following equipment is required Solenoid driven Dosing Pump Motor driven Dosing Pump internal or analog control contact control internal or analog control contact co...

Page 12: ... plant is constructed to prevent damage to plant equipment or building resulting from leakage or technical failure In case the chemical system holds a high hazardous potential it has to be designed in a way that during a technical failure no unreasonable damage occurs Therefore we recommend the installation of leakage monitoring devices and containment trays For safe long term operation a regular ...

Page 13: ...Since the pulsating discharge of the dosing pump is being evaluated pulse dampening due to orifices or pulsation dampeners must be avoided Therefore the use of tubing longer than 1 m should be avoided therefore IMPORTANT At the application of a hose it has to be paid attention to that no loops occur between do sing pump and FLOWCON Due to their effect developing air and gas pockets can impair the ...

Page 14: ...mp and turn in contact screw 2 completely until reed contact closes LED Flow is off 2 Turn out contact screw 2 again by three rotations LED Flow is on 3 Switch on pump and close bypass valve 1 slowly until LED Flow is off during each dosing stroke To ensure a complete venting of the float channel let the pump operate for a few minutes until air bubbles are no longer present If the LED does not bli...

Page 15: ...switch point is thus set so that the flow rate of the pump can be monitored If the number of tolerable faulty strokes is exceeded due to a malfunction of the dosing pump the alarm relay of the electronic evaluation unit switches and the Alarm LED shows red After error elimination the Reset key must be operated IMPORTANT If a reliable adjustment of the switch point is not possible it is recommended...

Page 16: ...rror When there are no faulty strokes the LED 0 is green Red LED s 1 7 turn red to indicate each faulty stroke Alarm LED is red when the number of allowable faulty strokes is exceeded alarm output relay switches Reset Press this touchpad to clear the alarm and the accumulated faulty stroke errors 8 Wiring Power Alarm Relays 3 and 4 open at alarm 4 and 5 closed during operation See paragraph 8 1 8 ...

Page 17: ...ng for internal or analog controlled solenoid pump Stroke sensor Flow sensor n c normally closed green brown n o normally open white brown 8 3 Wiring for internal or analog controlled motor pump black brown blue Flow sensor n c normally closed green brown n o normally open white brown Proximitiy switch 8 4 Setting of maximum stroke frequency at DIP switch Stroke frequency Switch 7 8 up to 180 min ...

Page 18: ...far will be cleared thus a unncecessary failure indication can be avoided i e 1 faulty stroke 128 discharge strokes 0 78 dosing error rate 9 Spare parts list FLOWCON Part No Gaskets o rings G5 8 FPM 38200 Gaskets o rings G3 4 FPM 38201 Further spare parts Part No Reed contact complete 12 79233 Float complete 7 34553 Pressure spring 13 for reed contact 34555 Pressure spring 6 for float 23788 includ...

Page 19: ...Type of fault 1 Mechanical fault 2 Electrical fault premature wear loose connections such as plug connector or cable wear parts operating elements e g switches buttons breakage other damage electronics corrosion damage in transit 3 Leaks 4 No or inadequate suction connections defective diaphragm dosing head other Service conditions of the dosing pump Point of use system designation Accessories use...

Page 20: ...rica com Internet www jescoamerica com East Asia Lutz Jesco East Asia Sdn Bhd Taman Perindustrian Jaya 47200 Petaling Jaya Malaysia Phone 603 78454812 Fax 603 78458413 E Mail info lutz jescoasia com Internet www lutz jescoasia com Middle East Lutz Jesco Middle East FZE P O Box 9614 SAIF Free Zone Center Sharjah UAE Phone 971 6 5572205 Fax 971 6 5572230 E Mail info me jesco de Internet www jescome ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands