JEM ASCT 5 - 40 Repair Instructions Download Page 9 | Manualshive

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Repair instructions

3. Disassembly

Unsolder electronics from motor – warning: note how the cables are laid!!!!!

Unsolder electronics from motor warning: note how the cables are laid!!!!!
Remove grease wiper ring and ball bearing
Remove bearing support

Tool

TX 15 Torx screwdriver

All rights reserved by FEIN, especially in case of industrial rights registration.
Any power of disposition such as copying and right of transfer is situated with FEIN.

C-SC_CSSM

Page 10/26

05.2012

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Summary of Contents for ASCT 5 - 40

Page 1: ...ructions ASCT 5 40 All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 1 26 05 2012 ...

Page 2: ...data 2 Provisions 4 Disassembly 5 Assembly 5 Assembly 6 Tools All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 2 26 05 2012 ...

Page 3: ...can be found on the FEIN Extranet Up to date test data for all models can be found on the FEIN Extranet Lists of spare parts and exploded views are available online at www fein com All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 3 26 05 2012 ...

Page 4: ...evant accident prevention regulations of the employers liability insurance associations are to be observed when commissioning associations are to be observed when commissioning The German Equipment and Product Safety Act applies for correct use Outside Germany the regulations applicable in the relevant country must be observed All rights reserved by FEIN especially in case of industrial rights reg...

Page 5: ...tton and pushbutton Loosen screws on gearbox housing and remove gearbox housing Tool PH 2 cross tip screwdriver TX 15 Torx screwdriver All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 6 26 05 2012 ...

Page 6: ... Remove upper section of housing Loosen switch contacts Tool TX 15 Torx screwdriver All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 7 26 05 2012 ...

Page 7: ...ches note the coloured connections as otherwise the tool will not work or only have limited functionality All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 8 26 05 2012 ...

Page 8: ...tor housing Unsolder electronics from motor warning note how the cables are laid Tool TX 15 Torx screwdriver All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 9 26 05 2012 ...

Page 9: ...motor warning note how the cables are laid Remove grease wiper ring and ball bearing Remove bearing support Tool TX 15 Torx screwdriver All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 10 26 05 2012 ...

Page 10: ... bearing support can only be fitted in one position see circles The third support must always be on the white terminal strip All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 11 26 05 2012 ...

Page 11: ...from gearbox housing Remove and replace needle cage and discs if necessary All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 12 26 05 2012 ...

Page 12: ...t Disassemble tool mounting and remove shaft from gearbox housing Tool External circlip pliers All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 13 26 05 2012 ...

Page 13: ...ing Press out second clutch ring Tool Arbor press Sleeve All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 14 26 05 2012 ...

Page 14: ...ing Slide on second clutch ring Tool Arbor press Sleeve All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 15 26 05 2012 ...

Page 15: ...housing Slide disc spring and second disc onto shaft Slide gear wheel onto shaft All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 16 26 05 2012 ...

Page 16: ...aring bush in intermediate bearing Assemble shaft intermediate bearing and gearbox housing All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 17 26 05 2012 ...

Page 17: ... spacer ring on spring and push everything downwards together Fit circlip warning this requires some patience because of the spring tension Tool External circlip pliers Small slotted screwdriver All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 18 26 05 2012 ...

Page 18: ...eeve applying too much pressure causes the motor shaft to move Special tool is intended to be shaft s support so no pressure is applied to the motor shaft Tool Special tool 64114032000 Sleeve All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 19 26 05 2012 ...

Page 19: ...ring the cables to the motor you must note the codes shown otherwise the motor will not work All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 20 26 05 2012 ...

Page 20: ... Insert wired motor and electronics into bottom section of housing Tool Soldering rod All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 21 26 05 2012 ...

Page 21: ...bles are laid cables must be laid underneath the suppression capacitor and must not be jammed All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 22 26 05 2012 ...

Page 22: ...witch Note order of colours otherwise the tool will not work Tool PZ 1 cross tip screwdriver Flat nose pliers All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 23 26 05 2012 ...

Page 23: ...Place gear box head on tool and screw down Secure pushbutton on switch Tool TX 15 Torx All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 24 26 05 2012 ...

Page 24: ...ip magazine depending on equipment and battery Tool is once again ready for use All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 25 26 05 2012 ...

Page 25: ...and grease wiper ring onto motor No other special tool is required apart from the one mentioned above The machine can be repaired with a conventional manual tool All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN C SC_CSSM Page 26 26 05 2012 ...

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