JEI STEELBEAST BM-16 Operator'S Manual Download Page 1 | Manualshive

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Unit 30, Newhallhey Business Park, Rawtenstall, Rossendale,

Lancashire, UK, BB4 6HR

Phone: +44 1706 229490, Fax: +44 1706 830496

www.jeiuk.com

e-mail:

[email protected]

OPERATOR’S MANUAL

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BEVELLING MACHINE

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Summary of Contents for STEELBEAST BM-16

Page 1: ...0 Newhallhey Business Park Rawtenstall Rossendale Lancashire UK BB4 6HR Phone 44 1706 229490 Fax 44 1706 830496 www jeiuk com e mail sales jeisolutions co uk OPERATOR S MANUAL B BM M 1 16 6 BEVELLING MACHINE ...

Page 2: ...mounting of milling head 8 3 2 Adjusting bevel parameters 9 3 3 Adjusting guide for rounding edges 10 3 4 Preparation 10 3 5 Usage 11 3 6 Replacing cutting inserts 12 3 7 Replacing roller 13 3 8 Replacing brushes 14 4 ACCESSORIES AND SPARE PARTS 15 4 1 Accessories 15 4 2 Spare and wearing parts 15 5 DECLARATION OF CONFORMITY 16 6 QUALITY CERTIFICATE 17 7 WARRANTY CARD 18 Read Operator s Manual bef...

Page 3: ...ics Depending on used milling head the machine allows for bevelling materials of the minimum thickness of 1 5 mm 0 06 at the angle of 20 22 5 30 37 5 45 50 55 60 or 65 and with the maximum bevel width of 16 mm 0 63 It also allows for rounding edges using the radius of 3 4 or 5 mm The minimum diameter of a hole to be machined is 40 mm 1 57 1 2 Technical data 585 mm 23 0 238 mm 9 4 156 mm 6 1 ...

Page 4: ... 37 5 45 50 55 60 65 Figure 1 Minimum material thickness for bevelling 1 5 mm 0 06 Minimum machining hole diameter 40 mm 1 57 Rounding edges R3 R4 R5 Figure 1 Noise level Above 70 dB Vibration level 2 3 m s2 7 5 ft s Category III PN 90 N 01357 Machine harmful for health Take periodic breaks during operation Dimensions 585 mm L 156 mm W 238 mm H 23 0 L 6 1 W 9 4 H Required ambient temperature 0 40 ...

Page 5: ... a metal box The included equipment consists of bevelling machine without milling head 1 unit metal box 1 unit 14 mm Allen key 1 unit 5 mm Allen key 1 unit 32 mm flat key 1 unit Operator s Manual 1 unit rotational speed adjusting dial handle handle spindle lock button switch lock ON OFF switch guide clamping screw milling head guiding roller sleeve ...

Page 6: ...anufacturer and specified in Operator s Manual 13 Mount cutting inserts and milling head securely Remove adjusting keys and wrenches from work area before connecting plug to power socket 14 Never use machine in upside down position with milling head facing up 15 If cutting edge of insert is worn out rotate insert in socket by 90 or 180 or if all edges are worn out replace with new insert specified...

Page 7: ...et 23 Perform all repairs only in service center appointed by seller 24 If machine falls on hard surface from height is wet or has other damage that could affect technical state of machine stop operation and immediately send machine to service center for inspection WARNING Safety rules must be closely observed ...

Page 8: ...en key 3 Then mount the roller 4 and tighten with 5 mm Allen key 5 To dismount the head Figure 3b loosen the clamping screw 6 unscrew the sleeve 7 and take out 8 Next unscrew the roller using 5 mm Allen key 9 and dismount 10 Lock the spindle with 32 mm flat key 11 then unscrew the head using 14 mm Allen key 12 and dismount 13 Figure 3 Method of mounting a and dismounting b of milling head WARNING ...

Page 9: ...ight a mm Width b mm 1 1 1 1 1 1 2 1 3 1 4 1 6 1 7 2 0 2 4 2 2 1 2 2 2 3 2 5 2 8 3 1 3 5 4 0 4 7 3 3 2 3 2 3 5 3 8 4 2 4 7 5 2 6 0 7 1 4 4 3 4 3 4 6 5 0 5 7 6 2 7 0 8 0 9 5 5 5 3 5 4 5 8 6 3 7 1 7 8 8 7 10 0 11 8 6 6 4 6 5 6 9 7 6 8 5 9 3 10 5 12 0 14 2 7 7 4 7 6 8 1 8 8 9 9 10 9 12 2 14 0 8 8 5 8 7 9 2 10 1 11 3 12 4 13 9 16 0 9 9 6 9 7 10 4 11 3 12 7 14 0 15 7 10 10 6 10 8 11 5 12 6 14 1 15 6 11...

Page 10: ...arameters Then using the rotational speed adjusting dial set the speed corresponding to the type of the working material Table 2 Material type Rotational speed Aluminum brass plastics setting 6 5850 rpm Structural steel of standard quality quality steel settings 3 5 3100 4500 rpm Table 2 Recommended rotational speeds The speed adjusting dial allows for continuous control of the rotational speed in...

Page 11: ...d by the arrow on the guide Begin with accomplishing small bevels 3 4 mm 0 12 0 16 and increase the bevel width with gaining experience It is recommended to bevel in at least two or three passes The bevel width should be set to a value which will allow for the feed of 1 meter per minute without significant effort If the machine becomes overloaded e g when the bevel width is too large for the mater...

Page 12: ... milling head and take out the cutting insert 4 Clean the socket and place the rotated insert again or replace with a new one if all four edges are worn out Then push and tighten the insert Before replacing cutting inserts for rounding edges loosen the guiding roller 5 with 5 mm Allen key Figure 7 Method of replacing cutting inserts Clean the threads once a week and if necessary grease the bolts t...

Page 13: ...cord from power socket Then place the machine in the manner shown in Figure 8b press the spindle lock button 1 and unscrew the roller using 5 mm Allen key 2 Lock the spindle using the spindle lock button and screw in a new roller Figure 8 Method of replacing roller 1 2 b a ...

Page 14: ...0 4 replace them with new ones To do this unplug the power cord from power socket unscrew the cap and take out the brush Figure 9 Proceed as described also for the second brush located on the opposite side of the motor To mount brushes proceed in reverse order After the replacement run the motor without load for 20 minutes Figure 9 Method of replacing brushes ...

Page 15: ... BM16CMH20 Milling head 20 BM16CMH50 Milling head 50 BM16CMH65 Milling head 65 BM15RMHS Bolt mounting insert for rounding BM16BMHS Bolt mounting insert for bevelling BM15IR3 Cutting insert R3 BM15IR4 Cutting insert R4 BM15IR5 Cutting insert R5 BM15IS Cutting insert for steel BM15IA Cutting insert for aluminum 4 2 Spare and wearing parts Part number Name BM16 12 Guiding roller BM16 24 32 Carbon bru...

Page 16: ... Rossendale Lancs UK BB4 6HR declare with full responsibility that product BM 16 BEVELLING MACHINE which the declaration applies to is in accordance with the following standards EN 50144 1 EN 55014 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Rossendale 11 October 2012 ___________________________ David McFadden Managing Director ...

Page 17: ...BM 16 BM 16 Operator s Manual 17 6 QUALITY CERTIFICATE Machine control card BM 16 BEVELLING MACHINE Serial number Quality control Adjustments inspections Quality control ...

Page 18: ... for a period of 12 months from date of sale This warranty does not cover cutting inserts damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 04 7 February 2013 WE RESERVE THE RIGHT TO MAKE CORRECTIONS AND MODIFICATIONS IN THIS MANUAL WITHOUT PRIOR NOTICE ...

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