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6

USER MANUAL

JEFMIG151-A 

151A MIG WELDER - 230V 50Hz 

www.jeffersontools.com

3.3.  

ENVIRONMENTAL CONDITIONS

Note: 

Ambient air should be free from abnormal amounts of dust, acids, corrosive gases or substances etc. other than those 

generated by the welding process itself: 

• 

Working ambient air temperature range: 

-10°C (to) +40°C

• 

Ambient air temperature range for transport and storage: 

-25°C (to) +55°C

• 

Relative humidity: up to 

50% at 40°C and 90% at 20°C 

• 

Altitude above sea level up to 1000m.

3.4.  

GENERAL SAFETY

• DANGER! Unplug the welder from the mains power supply before performing maintenance or service.

• 

 

OPERATORS MUST RECEIVE ADEQUATE TRAINING BEFORE USING THE WELDER.

• 

 Keep the welder and cables in good working order and condition. Take immediate action to repair or replace damaged parts.

• 

 Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.

• 

 Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.

• 

 Check and spray the gas cup and contact tip regularly with anti-spatter spray, available from your Jefferson dealer.

• 

 Locate welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes are harmful.

• 

  Keep work area clean, tidy and free from unrelated materials. Also ensure the working area has adequate lighting and that a 

fire extinguisher is at hand.

WARNING! Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. 
Wear safety welding gauntlets.

• 

 Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.

• 

 Ensure the workpiece is correctly secured before welding.

• 

  Avoid unintentional contact with the workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear 

the nozzle.

• 

  Keep unauthorised persons away from the work area. Any persons working within the area must wear a protective head 

shield and gloves.

• 

 Operators must receive adequate training before using the welder.

• 

 Stand correctly keeping a good footing and balance, ensure the floor is not slippery and wear non-slip shoes.

• 

 

 DO  NOT 

operate the welder if it or the cables are damaged and DO NOT attempt to fit any unapproved torches or other 

components to the welder.

• 

  

DO NOT 

get welder wet or use in damp or wet locations or areas where there is condensation. 

DANGER! DO NOT weld near flammable solids, liquids or gases and DO NOT weld containers or pipes which have held 
flammable materials. Avoid welding materials which have been cleaned with chlorinated solvents or welding near such 
solvents. 

• 

 

 DO  NOT 

stand welder on a metal workbench, car bodywork or similar.

• 

 

 DO  NOT 

touch any live metal parts of the torch or electrode while the machine is switched on.

• 

 

 DO  NOT 

pull the welder by the cable, or the torch. Protect cables from sharp or abrasive items. DO NOT bend, strain or 

stand on cables or leads. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables 
where they endanger others.

• 

 

 DO  NOT 

touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.

• 

 

 DO  NOT 

operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.

• 

 When not in use store the welder in a safe, dry, childproof area.

3.5.  

GAS SAFETY

• 

Store gas cylinders in a vertical position only and ensure the storage area is correctly secured.

• 

 

 DO  NOT 

store gas cylinders in areas where the temperature may exceed 50°C. 

DO NOT

 use direct heat on a cylinder. 

Always keep gas cylinders cool.

• 

 

 DO  NOT 

attempt to repair or modify any part of a gas cylinder or valve and 

DO NOT

 puncture or damage a cylinder.

• 

 

 DO  NOT 

obscure or remove any official labels on a cylinder. Always check the gas identity before use. Avoid getting gas 

cylinders oily or greasy.

• 

 

 DO  NOT 

lift a cylinder by the cap, guard or valve. Always keep caps and guards in place and close valve when not in use.

3. Safety Guidelines (continued)

Summary of Contents for JEFMIG151-A

Page 1: ...User Manual v 1 1 JEFMIG151 A ...

Page 2: ......

Page 3: ...y instructions contained in this manual you will help to ensure operator safety and extend the potential lifespan of the equipment All photographs and drawing in this manual are supplied by Jefferson Tools to help illustrate the operation of the product whilst every effort has been made to ensure accuracy of information contained in this manual our policy of continuous improvement determines the r...

Page 4: ... must check all electrical equipment and appliances to ensure they are safe before using You must inspect power supply leads plugs and all electrical connections for wear and damage You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices An RCCB Residual Current Circuit Breaker should be incorporated in the main distribution board We also recommend...

Page 5: ...able extension reel is used it should be fully unwound before connection A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be protected The section of the cable on the cable reel is important and should be at least 1 5mm but to be absolutely sure that the capacity of the cable is suitable for this product and for others that may be used in t...

Page 6: ...Any persons working within the area must wear a protective head shield and gloves Operators must receive adequate training before using the welder Stand correctly keeping a good footing and balance ensure the floor is not slippery and wear non slip shoes DO NOT operate the welder if it or the cables are damaged and DO NOT attempt to fit any unapproved torches or other components to the welder DO N...

Page 7: ...d through the two protruding brackets 7 until the first assembled wheel is up against the side of the tray 4 1 4 Slide the other wheel 8 onto the other end of the axle 10 and secure it by attaching a circlip 9 to the end of the axle 4 2 Assembly of front foot See fig 2 4 2 1 Place the foot 5 onto the underside of the tray 6 ensuring that the three holes on the foot align with the holes in the tray...

Page 8: ...etting combinations of the two switches according to the metal thickness 6 3 Wire speed control knob Used to control the wire speed turn clockwise to increase the wire speed or counter clockwise to decrease the wire speed The numbers 0 10 around the knob show the wire feed speed The rated wire feed speed for this equipment is 1 8m min 11 4m min 6 4 Overload light If you are welding with a large cu...

Page 9: ...ith a continuous flow of welding wire 4 Symbol for Single phase AC supply 5 Rating of internal protection provided by casing 6 Output U0 Rated minimum and maximum no load voltage I2 U2 Current and corresponding voltage X Welding ratio based on a 10 minute cycle 20 indicates 2 minutes welding and 8 minutes rest 100 would indicate continuous welding 7 Mains Supply U1 Rated supply voltage and frequen...

Page 10: ...the spool do not allow wire to uncoil and straighten 40 50mm of wire and gently push through the flexible plastic guide and through the 0 9mm feed roller groove and into the torch liner Refer to maintenance section 14 3 on how to reverse or change the roller for driving other wire diameters 8 1 7 Referring to fig 6 move the pressure roller moulding back round onto the grooved drive wheel and swing...

Page 11: ...form the wire When you have completed welding allow the welder to cool before storing in a safe dry place Note Damaged torches and cables are not covered under warranty 9 1 Thermal overload light see fig 9 If the duty cycle is exceeded as a result of welding too long with a high current the yellow overload light will illuminate and the welder will turn off When the welder has cooled down approx 5 ...

Page 12: ...e that the welder is disconnected from the mains power supply and open the side panel and check that the polarity is correctly set up for gas operation The earth clamp wire must be connected to the NEGATIVE terminal and the power torch lead must be connected to the POSITIVE terminal as shown in fig 11 11 2 Check wire feed roller If necessary change and or turn the wire feed roller See maintenance ...

Page 13: ... on a flow rate of 2 litres per minute Actual duration will be dependant upon various job conditions including the operator s welding technique All times are therefore approximate 11 9 Mig Mag gas welding principles Welding wire is automatically fed through an insulated liner to the tip of the torch The torch consists of a switch liner gas hose and control cable The switch activates the wire feed ...

Page 14: ...s switched OFF and the nozzle has been allowed to cool off Never connect disconnect or attempt to service the MIG torch until the machine is switched OFF and disconnected from the mains power supply Never allow the equipment cables to become wrapped around the operator or any bystanders in the working environment 12 Welding Guidelines IMPORTANT These instructions are not intended to teach you how ...

Page 15: ... the OFF position and then plug the power cable into the electrical outlet Step 4 While holding the torch with the wire and tip clearly out of the way of any grounded objects turn the power switch to ON position Step 5 Position yourself in the area to be welded and then place the face shield over your eyes Step 6 Press and hold the torch button and stroke the area to be welded with the electrode w...

Page 16: ...n the drive spindle See fig 16 The groove size you require should now be visible on the face of the roller Push the roller retainer back onto the drive spindle with the opening facing right Ensure that the flanges at the base of the retainer seat fully into the circular recess in the main moulding and then rotate the retainer through 90 to lock it in place 14 4 Contact tip to remove tip follow ste...

Page 17: ...moulding and arrange the inner connections within the moulding The gas pipe and wire liner will rest into notches on the inner ribs of the moulding The two thin switch wires should be to the left of the gas pipe and the larger black control cable should be to the right of the wire liner 14 6 9 Hook the upper moulding 1 onto the lower moulding 4 as shown in fig 18 7 Close the upper moulding down on...

Page 18: ...eed Feed roller rotates 1 Pressure roller improperly adjusted 2 Dirt copper dust etc have collected in torch liner 3 Gas cup nozzle or tip defective 4 Deformed wire 1 Adjust tension 2 Clean the liner from the machine forward using compressed air 3 Replace gas cup nozzle and or tip Check roller tension Sec 6 4 Adjust roller tension Wire feeds unevenly 1 Dirt etc in liner 2 Gas cup nozzle or tip def...

Page 19: ...ifier Bracket 28 Plastic Wheel 8 Clamp 29 Axle 9 Axle 30 Temperature Control 10 Wire Feed Unit 31 Control Circuit Board Bracket 11 Wire Feed Roller 32 Control Circuit Board 12 Side Panel A 33 Potentiometer 13 Power Cord 34 Knob 14 Earth Cable with Clamp 35 Nut M6 15 Welding Torch 36 Spring Washer 16 Cover 37 Washer 17 Wire Speed Knob 38 Insulating Washer 18 Switch 39 Screw M6 x 35 19 Overload Indi...

Page 20: ...de proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Jefferson dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and making it ready for collection Jefferson will arrang...

Page 21: ...d of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as instructed in the user manual Where repair is not covered by the warranty a quotation for repair labour costs and return delivery will be sent to the customer normally within 7 working days Note If the repair quotation i...

Page 22: ...irectives EN 60974 1 as amended Arc welding equipment Welding power sources Equipment Category MIG Welder Product Name Model JEFMIG151 A Notified Body TUV Product Service Ltd Signed by Stephen McIntyre Position in the company Operations Director Date 05 January 2017 This technical document is held by Jimmy Hemphill Technical file holder s address as shown below Name and address of manufacturer or ...

Page 23: ...23 USER MANUAL JEFMIG151 A 151A MIG WELDER 230V 50Hz www jeffersontools com ...

Page 24: ...r Business Park Chester United Kingdom CH4 9QR Tel 44 0 1244 646 048 Email sales jeffersontools com Before attempting to use this product please read all the safety precautions and operating instructions outlined in this manual to reduce the risk of fire electric shock or personal injury IMPORTANT SAFETY FIRST ...

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