JEC Pumps JRZL Series Operating & Maintenance Manual Download Page 4

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CONSTRUCTION

JRZL series Rotary Lobe Pumps can be ordered with bare shaft, i.e. pumps without motor or

common bed.

Or, ordered as a complete unit with drive motor, coupling & guard, common bed (or trolley) and

layout described as below.

Example Layout of pumps with complete unit

①

Common bed,

②

Drive unit,

③

Coupling & coupling guard,

④

Gearbox,

⑤

Rotor case with inlet & outlet ports,

⑥

Front cover

The nameplate is fixed on the gearbox shown an example as below.

Summary of Contents for JRZL Series

Page 1: ...Operating Maintenance Manual JEC JRZL Series Rotary Lobe Pumps...

Page 2: ...TY WARRANTY SAFETY DO S and DON TS INSTALLATION Installation Start Up CHECK PUMP ROTATION Principle of operation Direction of rotation OPERATION Troubleshooting Cleaning MAINTENANCE Rotor Case Disasse...

Page 3: ...other application beyond the intended use or conversion of the pump without written agreement with the manufacturer shall be deemed to be not in accordance with the intended use The pump may only be s...

Page 4: ...rdered as a complete unit with drive motor coupling guard common bed or trolley and layout described as below Example Layout of pumps with complete unit Common bed Drive unit Coupling coupling guard G...

Page 5: ...sent the pump down on a sufficient table horizontal surface Below picture of complete unit with drive common bed is shown for the example STORAGE If the pumps need to be stored temporarily it should...

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Page 12: ...ability for claims arising hereunder or for negligence for any and all losses and damages resulting from any cause shall be either the repair or replacement of defective components or pumps verified b...

Page 13: ...only qualified personnel should operate this pump DO NOT start the pump until all personnel are clear DO NOT touch the pump or the lines when pumping hot fluids or when performing Clean In Place CIP p...

Page 14: ...the entire system must be thoroughly cleaned to prevent damage from welding grinding and other residues 2 Before starting bump the motor to check if the motor fan is rotating clockwise or counterclock...

Page 15: ...ump It is then transported in the space between the lobes and the periphery of the pump housing to the discharge side The volume between the rotors is reduced here and the product is forced out throug...

Page 16: ...high temp Leaks in piping or pump Dissolved gas in product Mechanical noise Excessive weight from piping Pump body distorted Excessive discharge pressure Worn bearing Worn gears Rotor to rotor contact...

Page 17: ...an entire circuit For most applications a velocity of 1 52 m sec is sufficient For the CIP solution to achieve the proper velocity the pump drive must have enough speed range and horsepower The requir...

Page 18: ...nuts using the appropriate wrench from the cover During this process place all parts on a clean protected surface with finished surfaces and seal faces facing up If it is stuck tap the cover off usin...

Page 19: ...g soft mallet as shown in Figure 7 INSPECTION While performing standard maintenance or cleaning check for signs of damage or extreme wear A simple inspection may show signs of a problem long before it...

Page 20: ...FE Triple lip seal Figure 10 If replacement for the seal ring only required you can easily dismantle and pull it off from rotor case just after removing rotors without dismantling for the rotor case t...

Page 21: ...tinue Double Mechanical Seal Maintenance Remove the Seal ring from the rotor case rotor shown in Figure 16 and inspect them If any seal is damaged do not re use and replace it Clean both shaft ends an...

Page 22: ...he shafts until it seats on the shaft shoulder Align the slot in the shaft sleeve to the drive pin on the shaft Place the rotor case face down on the table and loosening the wrench bolts and washers u...

Page 23: ...L400 ZL500 Bolt size M8 M14 M18 M18 M18 Torque N m 17 35 48 56 56 To tighten the second rotor place the plastic bar on the opposite side of the rotor and tighten the second rotor bolt to the proper to...

Page 24: ...ack Face Front Face Radial Sides Radial Top Bottom Rotor to Rotor ZL105 002 20 0 07 0 07 0 07 0 07 0 1 ZL110 005 20 0 07 0 07 0 07 0 07 0 1 ZL115 012 12 0 15 0 15 0 27 0 12 0 15 ZL120 021 08 0 15 0 15...

Page 25: ...g operation within rated differential pressure check rotor timing and adjust if incorrect Also check rotor timing after any gearbox dismantling when the gears are removed and or replaced Check Rotor t...

Page 26: ...im s and add on the idle shaft to make the gap equal If the gap is value drive shaft is more embossed than idle shaft as shown in Figure 30 combined 5mm spacer shim s and add on the idle shaft to make...

Page 27: ...oil seal is needed to be replaced Remove the paper gasket from the cover or Gearbox 3 Straighten the locking tab of the bearing lock washer Remove the lock nut 12 1 and lock nut washer 12 from the dr...

Page 28: ...f the Gearbox 9 Remove the bearings and spacers 16 together from the shafts by pressing the shaft separated with them Or remove bearings by puller shown in Figure 36 10 The taper roller bearings for Z...

Page 29: ...should be a tight sliding fit between the gearbox and the bearing outer rings Press the shaft into gear case until bearings are fully seated 2 Lubricate and install the front bearing oil seals set 21...

Page 30: ...reference 6 Use a spanner wrench to tighten the gear lock nut on the drive shaft You can install the rotors to hold the shafts in place while you tighten the nut Tighten the locknut 12 on the idle sha...

Page 31: ...equivalent grade lubricants are recommendable met below Qualifications Specifications David Brown S1 53 101 102 103 104 Meets MAG Cincinatti Machine P34 35 59 63 74 76 78 ISO 12925 1 Type CKD except...

Page 32: ...SEALS Seal type Single and Double Mech O ring and Lip seal Maximum Flushing Water Pressure Maximum 0 5 bar 7 psi Flushing Water Consumption 0 25 0 5 min 30 60 cubic inches min Stationary Seal Ring Mat...

Page 33: ...243 5 128 5 186 45 57 14 13 ZL340 144 08 500 242 344 402 154 160 242 88 22 70 243 5 128 5 186 45 57 14 13 ZL440 227 12 620 324 458 505 195 210 320 100 30 80 324 170 247 55 67 14 15 ZL450 334 08 655 32...

Page 34: ...33 PARTS LIST EXPLODED VIEW ZL100 ZL200 AND ZL300...

Page 35: ...110 115 SUS304 1 1 MMZL SD1D SS Shaft Drive ZL120 SUS304 1 1 MMZL SD1A DP Shaft Drive ZL105 110 115 DUPLEX 1 1 MMZL SD1D DP Shaft Drive ZL120 DUPLEX 1 1 9 MMZL SI1A SS Shaft Idle ZL105 110 115 SUS304...

Page 36: ...NB O ring Front Cover AN246 ZL105 NBR 1 1 PCOR A246 EP O ring Front Cover AN246 ZL105 EPDM 1 1 PCOR A246 FP O ring Front Cover AN246 ZL105 FPM 1 1 PMOR A246 PF O ring Front Cover AN246 ZL105 Perfluoro...

Page 37: ...Shim 0 03mm ZL105 110 SUS304 1 2 PMZL SH1A SS Shim 0 05mm SUS304 1 2 PMZL SH1B SS Shim 0 1mm SUS304 1 2 46 PCHN M08X SS Hex nut Stud Bolt M8 SUS304 2 4 47 PMNP PT18 SS Nipple Flush PT 1 8 SUS304 1 2 4...

Page 38: ...316L 1 1 MMZL 110C SS Rotor Case 1 TRICLAMP ZL110 SUS316L 1 1 MMZL 110K SS Rotor Case 1 FLANGE ZL110 SUS316L 1 1 MMZL 115D SS Rotor Case 1 5 DIN11851 ZL115 SUS316L 1 1 MMZL 115F SS Rotor Case 1 5 DIN2...

Page 39: ...Rotor Tri Lobe high temp clearance ZL115 SUS316L 1 2 MMZL HL1A SS Rotor Heli Lobe ZL115 SUS316L 1 2 MMZL HL1C SS Rotor Heli Lobe high temp clearance ZL115 SUS316L 1 2 MMZL ML1C SS Rotor Multi Lobe ZL...

Page 40: ...SI Seal Ring SiC 2 4 PMZW SR1B TC Seal Ring Rubber Heli lobe ZW120 TC 2 4 PMZW SR1B SI Seal Ring Rubber Heli lobe ZW120 SiC 2 4 53 PCOR A220 NB O ring Rotor Case AN220 NBR 1 2 PCOR A220 EP O ring Roto...

Page 41: ...eal Body Case TC SUS304 1 2 PMZL DSB1 SI Double Seal Body Case SiC SUS304 1 2 PMZL DSB1 HT Double Seal Body Case High pressure TC SUS304 1 2 PMZL DSB1 HS Double Seal Body Case High pressure SiC SUS304...

Page 42: ...R A220 NB O ring Rotor Case AN220 NBR 1 2 PCOR A220 EP O ring Rotor Case AN220 EPDM 1 2 PCOR A220 FP O ring Rotor Case AN220 FPM 1 2 PMOR A220 KA O ring Rotor Case AN220 Kalrez 1 2 PMOR A220 PF O ring...

Page 43: ...O ring Rotor Case AN220 EPDM 1 2 PCOR A220 FP O ring Rotor Case AN220 FPM 1 2 PMOR A220 KA O ring Rotor Case AN220 Kalrez 1 2 PMOR A220 PF O ring Rotor Case AN220 Perfluoro 1 2 54 PMZL SSB1 LP Single...

Page 44: ...DUPLEX 1 1 MMZL SD2B DP Shaft Drive ZL225 DUPLEX 1 1 9 MMZL SI2A SS Shaft Idle ZL220 SUS304 1 1 MMZL SI2B SS Shaft Idle ZL225 SUS304 1 1 MMZL SI2A DP Shaft Idle ZL220 DUPLEX 1 1 MMZL SI2B DP Shaft Idl...

Page 45: ...O ring Rotor Bolt AN125 FPM 1 2 PMOR A125 KA O ring Rotor Bolt AN125 Perfluoro 1 2 PMOR A125 KA O ring Rotor Bolt AN125 Kalrez 1 2 PMOR A125 PT O ring Rotor Bolt AN125 PTFE capsulated 1 2 38 Rotor SU...

Page 46: ...Case 2 5 TRICLAMP ZL225 SUS316L 1 1 MMZL 225K SS Rotor Case 2 5 FLANGE ZL225 SUS316L 1 1 38 MMZL SW2A SS Rotor Single Wing ZL220 SUS316L 1 2 MMZL BW2A SS Rotor Bi Wing ZL220 SUS316L 1 2 MMZL BW2C SS R...

Page 47: ...Rotor AN031 Perfluoro 1 2 52 PMZL SR2X TC Seal Ring TC 2 4 PMZL SR2X SI Seal Ring SiC 2 4 53 PCOR A225 NB O ring Rotor Case AN225 NBR 1 2 PCOR A225 EP O ring Rotor Case AN225 EPDM 1 2 PCOR A225 FP O...

Page 48: ...ody Case SiC SUS304 1 2 PMZL DSB2 HT Double Seal Body Case High pressure TC SUS304 1 2 PMZL DSB2 HS Double Seal Body Case High pressure SiC SUS304 1 2 62 PCOR A039 NB O ring Case Double seal AN039 NBR...

Page 49: ...53 PCOR A225 NB O ring Rotor Case AN225 NBR 1 2 PCOR A225 EP O ring Rotor Case AN225 EPDM 1 2 PCOR A225 FP O ring Rotor Case AN225 FPM 1 2 PMOR A225 KA O ring Rotor Case AN225 Kalrez 1 2 PMOR A225 PF...

Page 50: ...AN225 FPM 1 2 PMOR A225 KA O ring Rotor Case AN225 Kalrez 1 2 PMOR A225 PF O ring Rotor Case AN225 Perfluoro 1 2 62 PCOR A039 NB O ring Flushing Seal Case AN039 NBR 1 2 PCOR A039 EP O ring Flushing Se...

Page 51: ...MZL SI3B SS Shaft Idle ZL340 SUS304 1 1 MMZL SI3A DP Shaft Idle ZL330 DUPLEX 1 1 MMZL SI3B DP Shaft Idle ZL340 DUPLEX 1 1 10 PCZL KY3A CS Key Gear 14x9x35 S45C 1 2 11 PMZL OS45 NB Oil Seal Cover 45x70...

Page 52: ...2 PMOR A225 PF O ring Rotor Bolt AN225 Perfluoro 1 2 PMOR A225 PT O ring Rotor Bolt AN225 Teflon capsule 1 2 38 Rotor SUS316L 1 2 39 PCPI N3X8 SS Seal Pin Rotor SUS304 3 6 40 PCPI N3X8 SS Seal Pin Ca...

Page 53: ...16L 1 1 MMZL 340K SS Rotor Case 4 FLANGE ZL340 SUS316L 1 1 38 MMZL SW3A SS Rotor Single Wing ZL330 SUS316L 1 2 MMZL BW3A SS Rotor Bi Wing ZL330 SUS316L 1 2 MMZL BW3C SS Rotor Bi Wing high temp clearan...

Page 54: ...C 2 4 PMZL SR3X SI Seal Ring SiC 2 4 PMZW SR3B TC Seal Ring Rubber Heli lobe ZW340 TC 2 4 PMZW SR3B SI Seal Ring Rubber Heli lobe ZW340 SiC 2 4 53 PCOR A230 NB O ring Rotor Case AN230 NBR 1 2 PCOR A23...

Page 55: ...eal Body Case TC SUS304 1 2 PMZL DSB3 SI Double Seal Body Case SiC SUS304 1 2 PMZL DSB3 HT Double Seal Body Case High pressure TC SUS304 1 2 PMZL DSB3 HS Double Seal Body Case High pressure SiC SUS304...

Page 56: ...PCOR A230 NB O ring Rotor Case AN230 NBR 1 2 PCOR A230 EP O ring Rotor Case AN230 EPDM 1 2 PCOR A230 FP O ring Rotor Case AN230 FPM 1 2 PMOR A230 KA O ring Rotor Case AN230 Kalrez 1 2 PMOR A230 PF O...

Page 57: ...0 EP O ring Rotor Case AN230 EPDM 1 2 PCOR A230 FP O ring Rotor Case AN230 FPM 1 2 PMOR A230 KA O ring Rotor Case AN230 Kalrez 1 2 PMOR A230 PF O ring Rotor Case AN230 Perfluoro 1 2 54 PMZL SSB3 LP Se...

Page 58: ...57 EXPLODED VIEW ZL400...

Page 59: ...ear 14x9x53 S45C 1 2 11 PMZL OS55 NB Oil Seal Cover 55x82x12t NBR 1 1 PMZL OS55 FP Oil Seal Cover 55x82x12t FPM 1 1 12 1 PMZL LW13 CS Lock Washer drive shaft S45C 1 2 12 2 PMZL LN13 CS Lock Nut drive...

Page 60: ...Rotor Bolt AN228 Kalrez 1 2 PMOR A228 PF O ring Rotor Bolt AN228 Perfluoro 1 2 38 Rotor SUS316L 1 2 39 PCPI N3X8 SS Seal Pin Rotor SUS304 3 6 40 PCPI N3X8 SS Seal pin Case SUS304 2 4 41 PMZL PN4C SS D...

Page 61: ...L 1 1 MMZL 450K SS Rotor Case 5 FLANGE ZL450 SUS316L 1 1 38 MMZL SW4C SS Rotor Single Wing ZL440 SUS316L 1 2 MMZL BW4A SS Rotor Bi Wing ZL440 SUS316L 1 2 MMZL BW4C SS Rotor Bi Wing high temp clearance...

Page 62: ...luoro 1 2 52 PMZL SR4X TC Seal Ring TC 2 4 PMZL SR4X SI Seal Ring SiC 2 4 53 PCOR A235 NB O ring Rotor Case AN235 NBR 1 2 PCOR A235 EP O ring Rotor Case AN235 EPDM 1 2 PCOR A235 FP O ring Rotor Case A...

Page 63: ...ody Case SiC SUS304 1 2 PMZL DSB4 HT Double Seal Body Case High pressure TC SUS304 1 2 PMZL DSB4 HS Double Seal Body Case High pressure SiC SUS304 1 2 62 PCOR A045 NB O ring Case Double seal AN045 NBR...

Page 64: ...ring Rotor Case AN235 NBR 1 2 PCOR A235 EP O ring Rotor Case AN235 EPDM 1 2 PCOR A235 FP O ring Rotor Case AN235 FPM 1 2 PMOR A235 KA O ring Rotor Case AN235 Kalrez 1 2 PMOR A235 PF O ring Rotor Case...

Page 65: ...Case AN235 FPM 1 2 PMOR A235 KA O ring Rotor Case AN235 Kalrez 1 2 PMOR A235 PF O ring Rotor Case AN235 Perfluoro 1 2 54 PMZL SSB4 LP Seal Base Single Mech SUS304 2 4 62 PCOR A045 NB O ring Flushed S...

Page 66: ...reproduced copied duplicated or transmitted in any form or by any means electronic or mechanical photocopying recording for any purpose without any consent or expressed permission of JEC Ltd Copyrigh...

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