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Assembly Instructions Manual

JCROffroad DIY-XJ-F-WN, Assembly Instructions Manual

The "JCROffroad DIY-XJ-F-WN" comes with an Assembly Instructions Manual, allowing you to effortlessly assemble your product for off-road adventures. This comprehensive manual is readily available for free download from our website, ensuring you have all the essential details to properly and safely set up your DIY-XJ-F-WN.

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After every part is securely tacked , it would be wise to test fit the bumper on your Jeep before
final welding, grinding, and finishing.

With the bumper tacked together and fit checked, it is now time to fully weld the bumper
together. We recommend welding the back side first.

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Summary of Contents for DIY-XJ-F-WN

Page 1: ...lates DIY DRT Dring Tabs HARDWARE Please read the mounting instructions below carefully before attempting to install JcrOffroad can not be held responsible for miss assembly or faulty assembly It is your responsibility to be able to properly weld this product together Extreme care should be taken to ensure that the person welding is duly qualified and has experience with the process ...

Page 2: ... Mounts 1 There will be three bends all will be bent to 90 Clamping the Center Section to a table bend up the first 90 angle see figure 1a Clamp the bumper to the table to bend one of the bumper mounts Bend up the first mount to a 90 angle Bend the other mount up to a 90 angle see figure 2 You may can clamp it either way figure 1b shows the other option The last bend will be the 1 flange on the ba...

Page 3: ...mall back flap will be bent over to butt against the other bend You will need to bend a Right and Left which will end up having two wings that are opposites Clamp one of the Bumper Wings to the table Bend up the first 90 angle Re clamp the wing and bend the second 90 angle see figure 3 If available it s best to bend these in a vice Clamping as shown in Figure s 4 you will bend the 65 angle first R...

Page 4: ...nch Plate 1 and Front Center Section 2 With the center of the bumper tacked together you will now tack on the outer Wings 3 The bend on the Center Section 2 will be the top of the bumper Lay the center of the bumper top down on the table Lay out the right and left Bumper Wing face down on each end Figure 6a A A 5 6 ...

Page 5: ...r together at this point B Once you have the wings tacked on carefully flip the bumper over With the bumper right side up you will need to position the top of the Bumper wings and tack them in place The next parts to be tack on will be the Side Protection caps 4 Clamp the caps to the bumper and tack weld each side Figure 8 7 8 ...

Page 6: ...t would be wise to test fit the bumper on your Jeep before final welding grinding and finishing With the bumper tacked together and fit checked it is now time to fully weld the bumper together We recommend welding the back side first 9 10 ...

Page 7: ...plates the bumper mounts will be too wide for the front factory frame rails If you have your own or another brand of Uniframe tie in brackets you will need to remove the front three bumper mounts in order to install the bumper With the bumper welded together and ground it is now time to install in the D ring tabs 11 12 Insert the tabs from the back Figure 7a and tap them into place with a dead blo...

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