JCM GLOBAL VEGA 100 Service Training Manual Download Page 1

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Part No. 960-000165R_Rev. 1

July, 2013

Phone # (800) 683-7248

(702) 651-0000

Technical Support # (702) 651-3444

Fax # (702) 651-0214

E-mail [email protected]

Web Address http://www.jcmglobal.com

JCM TRAINING

OVERVIEW

VEGA

™

Banknote Acceptor

Summary of Contents for VEGA 100

Page 1: ...uly 2013 2013 JCM American Corporation Phone 800 683 7248 702 651 0000 Technical Support 702 651 3444 Fax 702 651 0214 E mail techsupport jcmglobal com Web Address http www jcmglobal com JCM TRAINING OVERVIEW VEGA Banknote Acceptor ...

Page 2: ...t Continued 2 9 DIP Switch Settings 10 Functional Testing 11 DIP Switch Test 11 Feed Motor Forward Rotation Test 11 Feed Motor Reverse Rotation Test 12 Stacker Motor Test 12 Aging Test 13 Sensor Test 13 Sensor Test Continued 14 Software Download Procedure 15 Software Download Procedure Continued 1 16 Software Download Procedure Continued 2 17 Non PC Calibration Procedures 18 Non PC Calibration Pro...

Page 3: ...rsions VEGA UNIT Figure 1 illustrates a typical VEGA Currency Validation Unit Table 1 Various VEGA Versions Device Capacity Contents VEGA 100 12V DC Power NO Magnetic Sensor VEGA 101 12V DC Power Magnetic Sensor W VEGA 102 24V DC Power NO Magnetic Sensor VEGA 103 24V DC Power Magnetic Sensor J VEGA 104 24V DC Power Magnetic Sensor W VEGA 105 12V DC Power Magnetic Sensor J Figure 1 Typical VEGA Uni...

Page 4: ... SH Downward Horizontal Stacking SU Upward Vertical Stacking or SD Downward Vertical Stacking Unit Communicates via Photo coupler Isolation RS232C or ccTalk Validates Banknotes with an array of Optical five wavelengths and magnetic Sensors Utilizes Standard 300 Banknotes or Large 1000 Banknotes Cash Box sizes Provides convenient four way Banknote acceptance Full Color range Diagnostic LED s Adjust...

Page 5: ...g the Upper Guide Section Clean the VEGA Unit once a Month to keep its performance stable and avoid degraded Banknote acceptance Use a lint free cloth or Cotton Swabs to carefully remove dirt on the Sensors and to remove any Paper powder dust adhering to the Rollers Under no circumstances allow a cleaning cloth to be wet enough to allow excess fluid to run into the device internal Printed Circuit ...

Page 6: ... b Bezel c Upper Section Open Close Buttons d Cash Box e USB Connector Receptacle Cover f Interface Connector Receptacle g Recycler RC Connector Receptacle h DIP Switches i Course Path Reversing Guide j Course Path Reversing Guide Cover Release Buttons k Cash Box Door l Thumb Lock Knob m Banknote Insertion Slot n Frame Lock Option a b c d g f h j l k i m n Left Side Right Side Bottom Top Back Side...

Page 7: ... the LED lighting sequence indicates an active idle mode Color pattern as set by DIP Switch selec tion VEGA SU SD UNIT Perform the following steps to install a VEGA SU SD Unit into a Host Machine 1 Set the VEGA DIP Switches to On line Mode Refer to DIP Switch Settings on page 10 of this Guide 2 Connect the VEGA to the Host Machine using a User supplied Harness 3 Apply power to the VEGA Unit 4 Acti...

Page 8: ...eversing Guide and bolt the VEGA SD SU Unit into the VEGA SD SU Bracket on the Host Machine using two 2 M4 Screws See Figure 5 a1 a2 and two 2 or four 4 M4 Hexnuts See Figure 5 b1 b2 b3 b4 9 Seat the Cash Box See Figure 6 a into the frame and replace the Course Path Reversing Guide cover on the Upper Section See Figure 6 b Figure 4 M4 Nut and DIP Switch Locations b a c2 c1 d2 d1 NOTE The bolt leng...

Page 9: ...rican Corporation 9 July 2013 JCM Training Overview VEGA Banknote Acceptor Lecture Notes VEGA SU SD Unit Continued 2 10 Turn the VEGA Unit s power ON This concludes the VEGA SU SD Installation Procedure Figure 6 Cash Box and Guide Cover a b ...

Page 10: ...rotocols shown in Table 3 DIP Switch Block DS3 selects between the RS232C and Pulse Interface Com munication Protocols shown in Table 4 Table 4 DIP Switch Block 3 Settings Switch No Switch ON Switch OFF 1 RS232C Interface Pulse Interface Table 2 DIP Switch Block 1 Settings Switch No Switch ON Switch OFF 1 Test Mode Basic Performance 2 Refer to the Related Country s Software Specification Sheet 3 4...

Page 11: ...blink at a Blue Color Rate if all the DIP Switches function properly FEED MOTOR FORWARD ROTATION TEST Perform the following steps to test the normal forward rotation functionality of the Feed Motor 1 Ensure the VEGA s Power is OFF 2 Set DS1 Switch 1 ON 3 Apply Power to the VEGA 4 Set DS1 Switch 1 OFF This begins the Feed Motor Forward Rotation Test 5 If the Feed Motor correctly rotates forward the...

Page 12: ...TOR TEST Perform the following steps to test the Stacker motor functionality 1 Ensure the VEGA s Power is OFF 2 Set DS1 Switches 1 3 ON 3 Apply Power to the VEGA 4 Set DS1 Switch 1 OFF This begins the Stacker Motor Test 5 If the Stacker Motor rotates correctly the Front Panel LED will remain extin guished Out and the Motor will continue operating 6 To end the test set DS1 Switch 1 ON Table 6 Stack...

Page 13: ...Motor Forward Rotation d Stacking Test e Interval Test 20 sec LED Lights White 6 To end the test set DS1 Switch 1 ON SENSOR TEST Perform the following steps to verify if the eight 8 Sensors within the VEGA are functional 1 Ensure the VEGA s power is OFF 2 Set DS1 Switches 1 2 3 4 5 ON 3 Apply power to the VEGA 4 Set DS1 Switch 1 OFF This begins the Sensor Test Table 7 Stacker Motor Error Codes LED...

Page 14: ... 8 Lit Extinguished Entrance Sensor ON OFF OFF OFF OFF OFF OFF OFF With Paper Light Interception No Paper Transmissive Validation Sensor OFF ON OFF OFF OFF OFF OFF OFF With Paper Light Interception No Paper Transmissive Side Sensor OFF OFF ON OFF OFF OFF OFF OFF With Paper Light Interception No Paper Transmissive Escrow Sensor OFF OFF OFF ON OFF OFF OFF OFF With Paper Light Interception No Paper T...

Page 15: ...Switches 1 7 8 ON 3 Apply Power to the VEGA Unit 4 Confirm that the Front Panel LED blinks at a Green Color Rate 5 Launch the copied Downloader Program UBA Downloader 2 10 Specified from the PC VEGA Folder C VEGA The Program Installation Screen shown in Figure 8 will appear Figure 7 Tools and Harness Connection a e1 b c d e e2 h g f Interface Connector Power Supply To AC VEGA USB Connector To PC U...

Page 16: ...ick on the Open Screen Button See Figure 9 a to launch the selected file 8 When the UBA Down loader Screen re appears Mouse click on the Center Download Screen Button Review Figure 8 d to begin the Software down load into the VEGA Flash Memory See Figure 10 a The Downloading Screen will display a Progress Barograph during the down load operation See Figure 10 b Figure 8 UBA Downloader Screen a d b...

Page 17: ... Checksums Mouse click on the OK Dialog Screen Button to close the UBA Downloader Program Screen Figure 10 UBA Downloader Progress Bar Screen a b NOTE If the Host and the Device CRC Checksums do not match the download did not end correctly Confirm that the download procedure is correct and re perform the download procedure again NOTE If the word Manual appears in the Reset Pull down Menu Review Fi...

Page 18: ...ion begins the Entrance Sensor s Adjustment Procedure without Reference Paper in Place 7 The Front Panel LED will slowly blink at a White Color Rate once the Entrance Sensor s adjustment is complete NOTE If any of the Sensors are dirty the calibration will not be accurate Be sure to clean all the Sensors before calibrating the Unit NOTE There are two types of Calibration Procedures Calibration usi...

Page 19: ...Front Panel LED blinks at a Green Color Rate 18 Set DS 2 Switch 5 to ON to begin the Edge Sensor s Non paper Adjustment 19 The Edge Sensor s Non paper Adjustment is complete when the front Panel LED blinks at a Yellow Color Rate 20 Set DS 2 Switches 1 2 3 4 5 OFF in order to write these adjustments into the VEGA s EEPROM Memory 21 The adjustments are successfully written into the Memory when the F...

Page 20: ...ated value Red 3 300 White 7 300 Feed Motor Lock up During Feed Motor operation no pulse input exists greater than the rated value Red 3 300 Purple 5 300 Stacker Motor Lock up During Stacker Motor operation no pulse inputs exist greater that the rated value Red 3 300 Purple 7 300 Stacker Motor Gear Problem Pusher Mechanism stays in its home position while Stacker Motor is operating Red 3 300 Blue ...

Page 21: ...o NOT detect movement even though Banknote transport time is longer than acceptable Yellow ON Red 3 120 Yellow 3 120 Blue ON Transport Motor Lock up While the Feed Motor is operating no pulse inputs exist greater than the rated value Yellow ON Blue 3 120 Yellow 3 120 Green ON Transport Speed High While performing the transportation process pulse interaction was shorter than the accepted value Purp...

Page 22: ...PARTS LIST Part Number Description 190876 Reference Paper White KS 325 190875 Reference Paper Black KS 326 302 100011R USB Male A to USB Mini B Cable 501 100218R UAC Module 400 100669R UAC Adapter Harness ID 003 G00249 UAC Adapter Harness ID 0E3 302 100007RA Power Cord USA Version G00286 DC Adapter Thank You for choosing JCM products ...

Page 23: ...Rev 1 2013 JCM American Corporation 2 3 July 2013 JCM Training Overview VEGA Banknote Acceptor Lecture Notes PERSONAL NOTES AND COMMENT AREA Write any pertinent notes or comments regarding your particular installation here ...

Page 24: ...Support 800 683 7248 option 1 after hours FAX 702 651 0214 E mail techsupport jcmglobal com http www jcmglobal com JCM is a registered trademark of JCM American Corporation All other product names mentioned herein may be registered trademarks or trademarks of their respective companies Furthermore and are not always mentioned in each case throughout this publication ...

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