background image

P/N 960-000213R_Rev.A 

© 2020, JAPAN CASH MACHINE CO., LTD. 

4 - 1 6

Section 4

UBA Pro RT/RQ™ Series Banknote Recycler 

Disassembly/Reassembly

RT/RQ Frame Unit Disassembly In 

Common 

Sponge Roller Assy. Removal (Rear 

Transport Unit)

To remove the Sponge Roller Assy. out of the Rear 

Transport Unit, proceed as follows:

1.  Remove the two (2) E-rings (Figure 4-76 

a

1

 & 

a

2

).

2.  Remove the two (2) Pulley Pins (Figure 4-77 

a

1

 

a

2

) to remove the two (2) Sponge Roller Assy. 

(Figure 4-77 

b

1

 & 

b

2

).

Sponge Roller Assy. Removal (Front 

Transport Unit)

To remove the Sponge Roller Assy. out of the Front 

Transport Unit, proceed as follows:

1.  Remove the two (2) Screws (Figure 4-78 

a

1

 & 

a

2

and the two (2) Washers (Figure 4-78 

b

1

 & 

b

2

).

2.  Remove the two (2) Front Latch Springs (Figure 

4-78 

c

1

 & 

c

2

). 

3.  Remove the two (2) Screws (Figure 4-79 

a

1

 & 

a

2

).

4.  Remove the two (2) E-rings (Figure 4-79 

b

1

 & 

b

2

) and the two (2) Washers (Figure 4-79 

c

1

 & 

c

2

to remove the Shaft Assy. (Figure 4-79 

d

).

5.  Release the two (2) Locking Tabs (Figure 4-80 

a

1

 

a

2

).

6.  Remove the Cover (Figure 4-80 

b

) as illustrated 

by the Arrow.

7.  Feed out the single (1) Harness (Figure 4-81 

a

) as 

illustrated by Arrow 

A

.

8.  Feed out the single (1) Harness (Figure 4-81 

b

) as 

illustrated by Arrow 

B

.

9.  Remove the Twin Drum Removal Harness (Fig-

ure 4-81 

c

).

Figure 4-76 

Sponge Roller Assy. Removal 

Figure 4-76 

Sponge Roller Assy. Removal 

(Rear Transport Unit) 1

a

1

a

2

Figure 4-77 

Sponge Roller Assy. Removal 

Figure 4-77 

Sponge Roller Assy. Removal 

(Rear Transport Unit) 2

a

1

a

2

b

1

b

2

Figure 4-78 

Sponge Roller Assy. Removal 

Figure 4-78 

Sponge Roller Assy. Removal 

(Front Transport Unit) 1

a

1

a

2

b

1

c

1

c

2

b

2

Figure 4-7

Sponge Roller Assy. Removal 

Figure 4-79 

Sponge Roller Assy. Removal 

(Front Transport Unit) 2

d

a

1

a

2

b

1

b

2

c

1

c

2

Figure 4-8

Sponge Roller Assy. Removal 

Figure 4-80 

Sponge Roller Assy. Removal 

(Front Transport Unit) 3

b

a

1

a

2

Figure 4-8

Sponge Roller Assy. Removal 

Figure 4-81 

Sponge Roller Assy. Removal 

(Front Transport Unit) 4

c

a

b

A

B

Summary of Contents for UBA Pro RT Series

Page 1: ...2020 JAPAN CASH MACHINE CO LTD Website http www jcmglobal com UBA Pro RT RQ Series Banknote Recycler Operation and Maintenance Manual Revision A P N 960 000213R_Rev A Issue 4115 SME 01 00...

Page 2: ...this publication Copyright 2020 By JAPAN CASH MACHINE CO LTD UBA Pro RT RQ Series Banknote Recycler Operation and Maintenance Manual Electrical Current Symbol Direct Current indicates Direct Current v...

Page 3: ...ifications 1 8 Unit Dimensions 1 9 RT Unit With SH2 Box Outside Dimensions and Installation Maintenance Space Requirement 1 9 RT Unit With Large Box Outside Dimensions and Installation Maintenance Spa...

Page 4: ...o Side 2 10 Preventive Maintenance 2 11 Refilling Banknotes 2 11 Collecting Banknotes 2 11 Collecting Banknotes into the Cash Box by the Collect Button 2 11 Collecting Banknotes into the Cash Box by C...

Page 5: ...val 4 5 Key Plate Removal 4 5 LED Board Removal 4 5 Front Transport Unit Removal 4 5 Rear Transport Unit Removal 4 6 Flap Motor Harness Assy Removal 4 7 TR Worm Gear Twin Removal 4 7 TR Worm Wheel Twi...

Page 6: ...s 6 3 Software Download 6 3 Calibration 6 5 When to Calibrate 6 5 Sensor Calibration 6 5 Performance Test Using a PC 6 6 List of the Performance Tests without a PC 6 6 List of the UBA Pro Unit Perform...

Page 7: ...r 4 6 Test RQ Transport 6 27 Note Position Sensor D F Test RQ Transport 6 28 Recycler Solenoid Test RQ Transport 6 29 Drum 1 Motor Test RQ Transport 6 29 Drum 2 Motor Test RQ Transport 6 30 7 EXPLODED...

Page 8: ...View 3 7 28 Transport Unit Parts List 3 7 28 Rear Transport Unit for RT Frame Unit Exploded View 1 7 29 Rear Transport Unit for RT Frame Unit Parts List 1 7 29 Rear Transport Unit for RT Frame Unit E...

Page 9: ...ecycler Parts List 10 7 57 Recycler Exploded View 11 7 58 Recycler Parts List 11 7 59 Box Connect Module Exploded View 7 60 Box Connect Module Parts List 7 60 SH2 Box 400 Notes Frame Exploded View 7 6...

Page 10: ...P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD viii THIS PAGE INTENTIONALLY LEFT BLANK...

Page 11: ...lling Banknotes 2 11 Figure 2 12 Collecting Banknotes 1 2 11 Figure 2 13 Collecting Banknotes 2 2 11 Figure 2 14 UBA Pro Unit Banknote Jam Clear 2 12 Figure 2 15 RT Transport Banknote Jam Clear 1 2 12...

Page 12: ...e 4 23 Front Transport Unit Removal RT Frame Unit 2 4 6 Figure 4 24 Front Transport Unit Removal RT Frame Unit 3 4 6 Figure 4 25 Front Transport Unit Removal RT Frame Unit 4 4 6 Figure 4 26 Rear Trans...

Page 13: ...lt Removal RQ Rear Transport Unit 1 4 15 Figure 4 72 Timing Belt Removal RQ Rear Transport Unit 2 4 15 Figure 4 73 Timing Belt Removal RQ Rear Transport Unit 3 4 15 Figure 4 74 Timing Belt Removal RQ...

Page 14: ...oval Drum 2 Side 3 4 23 Figure 4 122 Rubber Pulley and Dive Roller Removal Drum 2 Side 4 4 23 Figure 4 123 Motor Harness Assy Removal 1 4 23 Figure 4 124 Motor Harness Assy Removal 2 4 24 Figure 4 125...

Page 15: ...est 1 6 10 Figure 6 46 Note Position Sensor A C Test 2 6 10 Figure 6 47 Solenoid Test RT Transport 1 6 11 Figure 6 48 Solenoid Test RT Transport 2 6 11 Figure 6 49 Drum 1 Motor Speed Test RT Transport...

Page 16: ...ion Test RT Transport 3 6 21 Figure 6 99 Feed Motor Reverse Rotation Test RT Transport 3 6 21 Figure 6 100 Feed Motor Reverse Rotation Test RT Transport 5 6 21 Figure 6 101 Feed Motor Reverse Rotation...

Page 17: ...Note Position Sensor 4 6 Test RQ Transport 2 6 27 Figure 6 149 Note Position Sensor 4 6 Test RQ Transport 3 6 28 Figure 6 150 Note Position Sensor 4 6 Test RQ Transport 4 6 28 Figure 6 151 Note Positi...

Page 18: ...Figure 7 22 Rear Transport Unit for RT Frame Unit Exploded View 2 7 30 Figure 7 23 Rear Transport Unit for RT Frame Unit Exploded View 3 7 32 Figure 7 24 Rear Transport Unit for RQ Frame Unit Explode...

Page 19: ...ransport Performance Test Settings 6 17 Table 6 4 RQ Transport Performance Test Settings 6 17 Table 7 1 RT Entire Unit Parts List 7 2 Table 7 2 RQ Entire Unit Parts List 7 4 Table 7 3 RT Twin Frame Un...

Page 20: ...cler Parts List5 7 47 Table 7 32 Recycler Parts List6 7 49 Table 7 33 Recycler Parts List7 7 51 Table 7 34 Recycler Parts List8 7 53 Table 7 35 Recycler Parts List9 7 55 Table 7 36 Recycler Parts List...

Page 21: ...sier and make navigation within this manual simpler the following illustrations were used within the text Safety Instructions need to be observed in order to protect the operators and the equipment th...

Page 22: ...e Box New Banknote 2 Cash Box Type 0 Standard 3 Cash Box Handle 0 Standard 4 Sub Board Type 0 Reserved 1 Reserved 2 Sub Board 2 RS232 Photo Coupler Isolation TTL ccTalk 1 USB 3 Reserved 4 Reserved 5 A...

Page 23: ...lows 1 Be sure to remove the Power from the RT RQ Unit before attaching or unplugging Connector Plugs to avoid the risk of damage to the Unit 2 Be sure to carry the Unit by both hands when transportin...

Page 24: ...ach containing two drums for recycling four denominations of Banknotes Each Recycler s Drum can store up to 30 Banknotes The Recycler is lockable and removal and contains a memory device to assure saf...

Page 25: ...Figure 1 4 RT RQ Component Locations Figure 1 4 RT RQ Component Locations Standard Stacking Up SU SH2 Box Large Box RQ Unit RT Unit Recycler Direction for RT Transport Recycler Direction H1 H1 I I Dr...

Page 26: ...ock 3 USB Type C Connector Maintenance 2 Recycler LED 4 UBA Pro Status LED Green 3 Transport LED 5 UBA Pro Status LED Red 4 Status LED Collect Button With the Collect Button Status LED the Banknotes a...

Page 27: ...ific Country s Software Information Sheet Barcode Coupon Four way with Upper and Lower Barcode Sensor option Processing Speed From Banknote insertion to stacking operation completion From Recycler to...

Page 28: ...nation 150mm New Banknote Only Table 1 6 RT RQ Environmental Specifications Operating Temperature 5 C to 50 C 41 F to 122 F Depends on hydrothermal conditions Storage Temperature 20 C to 60 C 4 F to 1...

Page 29: ...nsion and the spaces required to clean and maintain the RT Unit Figure 1 5 RT Unit With SH2 Box Outside Dimension and Installation Maintenance Space Figure 1 5 RT Unit With SH2 Box Outside Dimension a...

Page 30: ...n and the spaces required to clean and maintain the RT Unit Figure 1 6 RT Unit With Large Box Outside Dimension and Installation Maintenance Space Figure 1 6 RT Unit With Large Box Outside Dimension a...

Page 31: ...spaces required to clean and maintain the RQ Unit Figure 1 7 RQ Unit With SH2 Box Outside Dimension and Installation Maintenance Space Figure 1 7 RQ Unit With SH2 Box Outside Dimension and Installati...

Page 32: ...the spaces required to clean and maintain the RQ Unit Figure 1 8 RQ Unit With Large Box Outside Dimension and Installation Maintenance Space Figure 1 8 RQ Unit With Large Box Outside Dimension and Ins...

Page 33: ...D 1 1 3 Bezel Outside Dimensions Figure 1 9 illustrates the Bezel Outside Dimensions Figure 1 9 Bezel Outside Dimensions Figure 1 9 Bezel Outside Dimensions 25 1 2 5 11 7 1 55 35 2 5 20 8 1 4 25 1 2 5...

Page 34: ...ax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM Gold HK Ltd Phone 852 2429 7187...

Page 35: ...e of the RT RQ Frame into its intended location using 8 eight M4 Screws from each side of the Frame Figure 2 2 a1 through a8 2 INSTALLATION NOTE Do Not exert external pressure on the UBA Pro Unit Stro...

Page 36: ...ace Harness Figure 2 5 b into each Con nector 2 Secure the Connector Figure 2 5 c using two 2 specified Screws Figure 2 5 d1 d2 Figure 2 2 Side Installation Standard and SU Figure 2 2 Side Installatio...

Page 37: ...ength Figure 2 7 Key Hole Dimension Cylinder Length 19 1 16 1 mm 1 1 8 in 5 8 in 20 5 mm NOTE When two locks are installed they must rotate in the same direction as illustrated in Figure 2 8 Figure 2...

Page 38: ...T OFF VEND 2 ACCEPT 3 ON VEND 3 INHIBIT OFF VEND 3 ACCEPT 4 ON VEND 4 INHIBIT OFF VEND 4 ACCEPT 5 ON VEND 5 INHIBIT OFF VEND 5 ACCEPT 6 ON VEND 6 INHIBIT OFF VEND 6 ACCEPT 7 ON VEND 7 INHIBIT OFF VEND...

Page 39: ...in the UBA Pro Unit side Refer to LED Error Codes on page A 1 Error occurred while a Banknote was being dispensed Return the cash in the RT RQ Unit Turning power on Error occurred after a Banknote wa...

Page 40: ...us Signal Line 5V DC 9 DATA IN OUT USB Communication Input Output Signal Line 10 DATA IN OUT USB Communication Input Output Signal Line 11 Reserved For the UBA Pro Side 12 GND USB USB Communication Gr...

Page 41: ...the UBA Pro Side 16 NC No Connection 17 Reserved For the UBA Pro Side 18 LED LED Indicator Control Line Cathode 19 NC No Connection 20 Reserved For the UBA Pro Side I O input output is the terminal as...

Page 42: ...ide Function 1 Reserved For the UBA Pro Side 2 Reserved For the UBA Pro Side 3 M RES IN Acceptor Hard Reset Signal Line 4 TXD OUT Output Signal Line from Acceptor to Host 5 Reserved For the UBA Pro Si...

Page 43: ...m the RT RQ Unit s side Function 1 Reserved For the UBA Pro Side 2 Reserved For the UBA Pro Side 3 M RES IN Acceptor Hard Reset Signal Line 4 NC No Connection 5 Reserved For the UBA Pro Side 6 NC No C...

Page 44: ...Name I O Function 1 Reserved The pin is used on the UBA Pro Side 2 Reserved The pin is used on the UBA Pro Side 3 Reserved The pin is used on the UBA Pro Side 4 Reserved The pin is used on the UBA Pro...

Page 45: ...anknotes from each Drum of the Recycler to the Insertion Slot or the Bezel is possi ble Banknote denomination dispensing is prede termined by settings made for each Drum To change the dispensable Bank...

Page 46: ...s down on the Front Transport Unit s Release Lever Figure 2 17 a to pull up the Front Trans port Unit Figure 2 17 b 5 Remove any jammed Banknote found there Fig ure 2 17 c 6 If the Banknote jam locati...

Page 47: ...Fig ure 2 22 b 5 Remove any jammed Banknote found there Fig ure 2 22 c 6 If the Banknote jam location is not visible press down on the Transport Unit s Lever Figure 2 23 a to pull down the Transport U...

Page 48: ...ox Figure 2 28 a out of the Frame 2 Remove any jammed Banknote found there Fig ure 2 28 b NOTE Be sure to send a command and update the number of Banknotes in the Recycler s after removing a jammed Ba...

Page 49: ...ects or similar debris adhering to them NOTE Refer to the UBA Pro Series Universal Banknote Acceptor Operation and Maintenance Manual for the UBA Pro Unit s details Caution DO NOT use alcohol solvents...

Page 50: ...ons RT Unit Sensor Roller and Belt Locations Figure 2 30 RT Unit Sensor Roller and Belt Locations Figure 2 30 RT Unit Sensor Roller and Belt Locations 2 1 I Recycler A B C NOTE Refer to the UBA Pro Se...

Page 51: ...ions Figure 2 31 RQ Unit Sensor Roller and Belt Locations Figure 2 31 RQ Unit Sensor Roller and Belt Locations 2 1 I D F E RQ Unit H 6 5 4 Recycler A or D B or E C or F NOTE Refer to the UBA Pro Serie...

Page 52: ...d Air 2 Drum 2 Tape Full Empty Sensor 2 RT RQ Transport H Exit Prism Wipe clean using a dry lint free cloth cotton swab I 1 Note Position Sensor 1 RT Transport Wipe clean using a dry lint free cloth c...

Page 53: ...it Schematics Figure 2 32 Bezel Connector Interface Circuit Schematics Figure 2 32 Bezel Connector Interface Circuit Schematics N C N C 12V 12V N C N C O TTL3 TXD0 PW GND LED POWER LED POWER GND 220 L...

Page 54: ...T DOUT RIN INV EN VCC V V GND DIN ROUT FOF F FON C1 C1 C2 C2 DC3 3V GND GND GND DC3 3V GNDGNDGND DC3 3V DC3 3V GND 10K DC3 3V 0 1uF 0 1uF 0 1uF 0 1uF 0 1uF 0 1uF TPD2E007 4 6 13 GND GND GND CMS 4202 D...

Page 55: ...nd by c Inhibit acceptance e Status LED is ON f Taking the Banknote in g Dispensing the Banknote A Return To A in this flowchart h Collecting the Banknote Apply Power to the Unit d Status LED is OFF b...

Page 56: ...YES YES YES NO NO NO g B1 From Main flowchart Figure 2 34 b Centering the Banknote c Transporting the Banknote e Stop Transportation f Is the Banknote authentic g Return the Banknote h Inhibit accept...

Page 57: ...ULL Signal 2 a Transporting the Banknote to the Recycler f Stop operation Abnormal Signal Output 1 b Was the Banknote transported to the Recycler e Was an Abnormal Error detected by the PB Unit h Coll...

Page 58: ...j Stop operation Sending a FULL Signal 2 a Transporting the Banknote to the Cash Box f Stop operation Abnormal Signal Output 1 b Was the Banknote transported to the Cash Box e Was an Abnormal Error d...

Page 59: ...Dispensing signal output 1 h Was the Banknote removed a Transporting the Banknote c Is the Banknote in an abnormal condition g Sending an Abnormal Operation Signal F Return To F in this flowchart i S...

Page 60: ...ill in the abnormal condition second time 1 C3 To C3 Collecting in Cash Box 2 flowchart Figure 2 41 c Was the Banknote transported out of the Recycler 1 The specific Banknote position or an abnormal B...

Page 61: ...sing Figure 2 38 a Transporting the Banknote to the Cash Box d Stop operation Abnormal Signal Output 1 i Was the desired number of Banknotes collected during Collecting in Cash Box sequence A Return t...

Page 62: ...THIS PAGE INTENTIONALLY LEFT BLANK Section 2 UBA Pro RT RQ Series Banknote Recycler Installation P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 2 2 8...

Page 63: ...7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 2929 70...

Page 64: ...THIS PAGE INTENTIONALLY LEFT BLANK Section 3 UBA Pro RT RQ Series Banknote Recycler Communications P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 3 2...

Page 65: ...Press down on the Release Lever Figure 4 1 d of the Recycler Figure 4 1 e installed in the RT Transport and pull the Recycler out of the RT Transport in the direction indicated by Arrow 4 Press up on...

Page 66: ...w RT Frame Unit Removal To remove the RT Frame Unit proceed as follows 1 Remove the seven 7 Screws Figure 4 5 a1 through a7 2 Remove the two 2 Screws Figure 4 6 a1 a2 3 Slide and remove the Frame Rear...

Page 67: ...4 Screws Figure 4 9 a1 through a4 2 Remove the RQ Frame Unit as illustrated Figure 4 10 a RT Frame Unit Disassembly CPU Board Removal To remove the CPU Board proceed as follows 1 Unplug the three 3 Co...

Page 68: ...of the RT Frame Unit proceed as follows 1 Remove the seven 7 Screws Figure 4 15 a1 through a7 2 Remove the BV Tray Assy Figure 4 15 b and the Left Frame Panel Figure 4 15 c 3 Remove the single 1 Scre...

Page 69: ...20 a to remove the Key Plate Figure 4 20 b LED Board Removal To remove the LED Board proceed as follows 1 Release the single 1 Locking Tab Figure 4 21 a and remove the LED Board Figure 4 21 b 2 Unplu...

Page 70: ...e the four 4 Screws Figure 4 26 a1 through a4 2 Feed the Harness Figure 4 26 b out through the hole Figure 4 26 c and remove the Right Side Frame Assy Figure 4 26 d Figure 4 23 Front Transport Unit Re...

Page 71: ...ingle 1 E ring Figure 4 31 a the single 1 Gear Figure 4 31 b the single 1 Parallel Pin Figure 4 31 c and the single 1 Rolled bushing Figure 4 31 d 2 Remove the single 1 E ring Figure 4 32 a and the si...

Page 72: ...ed as follows 1 Remove the Motor Assy Figure 4 37 a 2 Remove the two 2 Screws Figure 4 38 a1 a2 3 Remove the Detection Plate Figure 4 38 b the Motor Plate Figure 4 38 c and the Pinion Gear Figure 4 38...

Page 73: ...ulley Cover Figure 4 40 b 3 Remove the two 2 Pulley Shaft Assy Figure 4 41 a1 a2 4 Remove the two 2 E rings Figure 4 42 a1 a2 5 Remove the two 2 Pulley Pins Figure 4 43 a1 a2 and the two 2 Pulleys Fig...

Page 74: ...2 2 Remove the two 2 Back Transport Gears 1 Fig ure 4 48 b1 b2 RQ Frame Unit Disassembly Quad Board Removal To remove the Quad Board proceed as follows 1 Remove the four 4 Screws Figure 4 49 a1 throug...

Page 75: ...1 Remove the seven 7 Screws Figure 4 53 a1 through a7 2 Remove the Left Frame Pnel Figure 4 15 b 3 Remove the single 1 Screw Figure 4 54 a to remove the Sensor Assy Figure 4 54 b 4 Unplug the single 1...

Page 76: ...c to remove the Front Trans port Unit Figure 4 59 d 6 Remove the Rotary Guide Figure 4 59 e Figure 4 56 Front Figure 4 56 Front Transport Unit Removal RQ Frame Unit 1 a1 b1 c1 a2 b2 c2 Figure 4 57 Fro...

Page 77: ...emove the four 4 Screws Figure 4 62 a1 through a4 to remove the Gear Cover Figure 4 62 b 2 Remove the Worm Wheel Figure 4 63 a and the Worm Gear Figure 4 63 b 3 Remove the Flap Motor Harness Assy Figu...

Page 78: ...Assy Figure 4 68 a 2 Remove the two 2 Screws Figure 4 69 a1 a2 3 Remove the Detection Plate Figure 4 69 b the Motor Plate Figure 4 69 c and the Pinion Gear Figure 4 69 d from the Quad TR Motor Harness...

Page 79: ...2 Pulley Pins Figure 4 73 a1 a2 and the two 2 Pulleys Figure 4 73 b1 b2 5 Remove the single 1 Pulley Shaft Assy Figure 4 74 a 6 Remove the six 6 Driven Pulley Pins Figure 4 75 a1 through a6 7 Remove t...

Page 80: ...e 4 79 c1 c2 to remove the Shaft Assy Figure 4 79 d 5 Release the two 2 Locking Tabs Figure 4 80 a1 a2 6 Remove the Cover Figure 4 80 b as illustrated by the Arrow 7 Feed out the single 1 Harness Figu...

Page 81: ...ssy Figure 4 84 e 3 Remove the two 2 Screws Figure 4 85 a1 a2 4 Remove the two 2 Spacers Figure 4 85 b1 b2 and two 2 DURACON Washers Figure 4 85 c1 c2 5 Remove the two 2 E rings Figure 4 85 d1 d2 the...

Page 82: ...er Figure 4 90 b 4 Remove the two 2 Screws Figure 4 91 a1 a2 5 Release the two 2 Locking Tabs Figure 4 91 b1 b2 and remove the single 1 Gear Cover 2 Figure 4 91 c 6 Unplug the four 4 Connectors Figure...

Page 83: ...95 b1 b2 5 Remove the two 2 Screws Figure 4 96 a1 a2 to remove the two Tape Boards Figure 4 96 b1 b2 Drum Unit Disassembly To separate the Drum Unit into the Drum 1 and Drum 2 Units proceed as follow...

Page 84: ...Lift the Course 1 Figure 4 103 a up as illus trated 8 Remove the single 1 Solenoid Link Plate Assy Figure 4 103 b and the single 1 Drum Guide Roller Figure 4 103 c 9 Remove the single 1 Shaft Figure...

Page 85: ...rection indicated by the Arrow 2 Pull out the two 2 Tapes Figure 4 108 a1 a2 3 Peel off the Clip Sticker Figure 4 108 b 4 Remove the two 2 Clips Figure 4 109 a1 a2 5 Peel off and separate Tapes Figure...

Page 86: ...4 114 d 12 Remove the single 1 Screw Figure 4 115 a to remove the Solenoid Figure 4 115 b Sponge Roller Assy Removal Drum 2 Side To remove the Sponge Roller Assy from the Drum 2 Side proceed as follow...

Page 87: ...5 Remove the two 2 Rubber Pulley Figure 4 122 c1 c2 and the single 1 Drive Roller Figure 4 122 d Motor Harness Assy Removal To remove the Motor Harness Assy out of Drum 1 or Drum 2 Unit proceed as fo...

Page 88: ...e 4 125 b 5 Remove the single 1 Harness Cover Figure 4 126 a 6 Push the Pin Figure 4 126 b to remove the Motor Assy Figure 4 126 c out of the Case 7 Remove the single 1 Outer Gear Figure 4 127 a 8 Rem...

Page 89: ...4 128 b 2 Disassemble the Film Bobbin Assy as illustrated 3 Release the Spring End from the Slot in the Film Bobbin Figure 4 130 a 4 Remove the single 1 Spring Figure 4 130 b 5 Remove the single 1 Cl...

Page 90: ...THIS PAGE INTENTIONALLY LEFT BLANK Section 4 UBA Pro RT RQ Series Banknote Recycler Disassembly Reassembly P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 4 2 6...

Page 91: ...DF3EA 2P 2H CN1 3 CN3 Frosted black resist SW1 CFS 8 DIP SW CN7 EH 2 TR Mot 6240 020 6240 24 6240 24 6240 20 LED Transport LED1 LED2 LED3 LED4 ZH 4 ZH 4 ZH 4 UBA 5 3640 05 002 or 3605 05 020 RC TQ Pow...

Page 92: ...THIS PAGE INTENTIONALLY LEFT BLANK Section 5 UBA Pro RT RQ Series Banknote Recycler Wiring Diagrams P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 5 2...

Page 93: ...llation 1 Copy the JCMToolSuiteStandardEdition zip Application Software and extract on to the Desk top 2 Double click on Setup exe Figure 6 2 a 3 The JCM Tool Suite Standard Edition Install Shield Wiz...

Page 94: ...6 1 for the Tool Requirements and Harness Connector locations 3 When the Device Driver Installation Wizard Screen Figure 6 7 appears click the Next Screen Button Figure 6 7 a to install the driver 4 W...

Page 95: ...m with a PC JCM Tool Suite Standard Edition The Software Program is loaded on the Unit Upgrade The Software Program is not loaded on the Unit Initial e g after replacing the CPU Board To download the...

Page 96: ...s Downloading XX Figure 6 18 c 16 When the download is complete the Download Success Reset Done Waiting for USB Cable Disconnection Blue Text Line will appear Fig ure 6 19 a 17 Confirm that the Host s...

Page 97: ...the Tool Requirements and Harness Connector locations 4 Apply electrical power 5 The Green and Red Status LEDs will be lit 6 Launch the JCM Tool Suite Standard Edition Application 7 Click and hold do...

Page 98: ...mance Test using a PC Figure 6 25 Sensor Calibration 5 Figure 6 25 Sensor Calibration 5 Progress Bar In operation Item Reset to restart Calibration when an error occurs Done In operation Error Figure...

Page 99: ...lows 1 Launch the Performance Test Program see page 6 7 2 Select RC_COLLECT_AND_LED_TEST Fig ure 6 31 a 3 Click the Start Screen Button Figure 6 31 b to begin the Test 4 Press the Status LED Collect...

Page 100: ...rm the Feed Motor Speed Test in the for ward rotation on the RT Transport side proceed as follows 1 Ensure that the Recycler and Cash Box is prop erly installed 2 Launch the Performance Test Program s...

Page 101: ...peration Time Test RT Transport To perform the Flapper Motor Operation Time Test on the RT Transport side proceed as follows 1 Launch the Performance Test Program see page 6 7 2 Select TWIN_FLAPPER_MO...

Page 102: ...ure 6 45 b to begin the Test 5 Follow the procedures below 6 Confirm the ON OFF indication Detected NOT Detected appeared in the RC Position sensor 2 RC Twin area Figure 6 46 a 7 Click the Stop Screen...

Page 103: ...d Test on the RT Transport side proceed as follows 1 Ensure that the Recycler and Cash Box is prop erly installed 2 Launch the Performance Test Program see page 6 7 3 Select TWIN_DRUM_MOTOR_TEST1 Figu...

Page 104: ...Feed Motor Speed Forward Rotation Test RQ Transport To perform the Feed Motor Speed Test in the for ward rotation on the RQ Transport side proceed as follows 1 Ensure that the Recycler and Cash Box i...

Page 105: ...Q Transport To perform the Flapper Motor Operation Time Test on the RQ Transport side proceed as follows 1 Launch the Performance Test Program see page 6 7 2 Select QUAD_FLAPPER_MOTOR_TEST Fig ure 6 5...

Page 106: ...erformance Test Program see page 6 7 3 Select QUAD_POSITION_SENSOR_TEST2 Figure 6 62 a 4 Click the Start Screen Button Figure 6 62 b to begin the Test 5 Remove reseat the Recycler to cover uncover the...

Page 107: ...RQ Transport side proceed as follows 1 Ensure that the Recycler and Cash Box is prop erly installed 2 Launch the Performance Test Program see page 6 7 3 Select QUAD_DRUM_MOTOR_TEST1 Fig ure 6 67 a 4 C...

Page 108: ...QUAD_DRUM_MOTOR_TEST2 Fig ure 6 69 a 4 Click the Start Screen Button Figure 6 69 b to begin the Test 5 The measured speed will appear in the RC Drum Motor 2 RC Quad area Figure 6 70 a on the Screen 6...

Page 109: ...F ON DIP Switch ON ON ON ON OFF ON Table 6 3 RT Transport Performance Test Settings Test Item and Purpose UBA Pro DIP Switches RT RQ Unit DIP Switches 1 2 3 4 5 6 7 8 UBA Pro s DIP Switch 8 Setting OF...

Page 110: ...is lit at Green Color and then turns off 6 To start the Test set the UBA Pro DIP Switch 8 to OFF Figure 6 79 7 Press the RT RQ Unit s Status LED Collect Button 8 Confirm that the Status LED is lit in...

Page 111: ...perly 11 Re set the DIP Switches of the RT RQ Unit as below Figure 6 88 12 The UBA Pro Green and Red Status LEDs will turn on when the RT RQ DIP Switches function properly 13 Set the UBA Pro DIP Switc...

Page 112: ...o start the Test set the UBA Pro DIP Switch 8 to OFF Figure 6 94 8 The Belts of the Transport Unit will start running in the normal rotation direction when the Feed Motor functions properly 9 Set the...

Page 113: ...he RT Transport side proceed as follows 1 Remove electrical power 2 Set the DIP Switches of the UBA Pro Unit as below Figure 6 102 3 Set the DIP Switches of the RT RQ Unit as below Figure 6 103 Figure...

Page 114: ...ure 6 109 4 Apply electrical power 5 Confirm that the Status LED Collect Button is lit at Green Color and then turns off 6 To start the Test set the UBA Pro DIP Switch 8 to OFF Figure 6 111 NOTE Wait...

Page 115: ...the Test set the UBA Pro DIP Switch 8 to OFF Figure 6 117 7 Remove the Recycler from the RT Transport to block the Note Position Sensor A through C 8 The RT RQ s Status LED will be lit at Magenta whe...

Page 116: ...Pro DIP Switch 8 to OFF Figure 6 126 7 The Drum 1 of the Recycler will start winding the Tape until it reaches to End and then to Full position back and forward repeatedly 8 Set the UBA Pro DIP Switc...

Page 117: ...est on the RQ Transport side proceed as follows 1 Remove electrical power 2 Set the DIP Switches of the UBA Pro Unit as below Figure 6 131 3 Set the DIP Switches of the RQ Unit as below Figure 6 132 4...

Page 118: ...rt 7 To start the Test set the UBA Pro DIP Switch 8 to OFF Figure 6 140 8 The Belts of the Transport Unit will start running in the normal rotation direction when the Feed Motor functions properly 9 S...

Page 119: ...port To run the Note Position Sensor 4 6 Test on the RQ Transport side proceed as follows 1 Remove electrical power 2 Set the DIP Switches of the UBA Pro Unit as below Figure 6 147 3 Set the DIP Switc...

Page 120: ...electrical power 5 Confirm that the Status LED Collect Button is lit at Green Color and then turns off 6 To start the Test set the UBA Pro DIP Switch 8 to OFF Figure 6 155 NOTE Wait for the Status LED...

Page 121: ...RQ Transport To run the Recycler Solenoid on the RQ Transport side proceed as follows 1 Remove electrical power 2 Set the DIP Switches of the UBA Pro Unit as below Figure 6 161 3 Set the DIP Switches...

Page 122: ...t at Green Color and then turns off 6 To start the Test set the UBA Pro DIP Switch 8 to OFF Figure 6 168 7 The Drum 2 of the Recycler will start winding the Tape until it reaches to End and then to Fu...

Page 123: ...it for RT and RQ RQ Quad Frame Unit Transport Unit for RT and RQ Front Transport Unit for RT and RQ Rear Transport Unit for RT Frame Unit Rear Transport Unit for RQ Frame Unit Recycler Box Connect Mod...

Page 124: ...With specified Lock specific customer 12 RT RQ SH2 Box Frame Unit 1 SH2 Box Frame 13 283204 RC T Q SS Box Frame Unit Maintenance 1 Large Box SS Box Frame 14 284329 Make sure that the RT RQ software fo...

Page 125: ...v A 2020 JAPAN CASH MACHINE CO LTD 7 3 RQ Entire Unit Exploded View Figure 7 2 SH2 Box 400 Notes Frame 101 103 102 104 105 104 105 106 105 104 108 110 110 109 118 119 112 113 114 115 116 111 122 OP 10...

Page 126: ...24 UBA Cash Box Large TD 1 Large Box SS Box 800 Notes 283207 UBA Cash Box Large Maintenance 1 With specified Lock specific customer 116 RT RQ SH2 Box Frame Unit 1 SH2 Box Frame 117 283204 RC T Q SS Bo...

Page 127: ...e Unit for RT and RQ Parts List 1 No EDP No Description QTY Remark 201 274702 RT RC Twin Frame Left Panel 1 202 274704 RT RC Twin Frame Right Panel 1 203 281971 2 6X6 Flat Head P TITE Black Iron III E...

Page 128: ...2020 JAPAN CASH MACHINE CO LTD 7 6 RT Twin Frame Unit for RT and RQ Exploded View 2 Figure 7 4 RT Twin Frame Unit for RT and 307 320 315 316 309 310 311 312 305 305 305 321 308 304 305 306 306 301 30...

Page 129: ...25 RT Twin Drum Removal Harness 3640 05 005x 1 CN3 310 275444 Flapper Motor Harness Assy 4115 3640 03 001 1 CN5 311 275428 Flapper Home Harness 3640 05 006B 1 CN6 312 278125 RT Twin Drum Removal Harne...

Page 130: ...MACHINE CO LTD 7 8 RT Twin Frame Unit for RT and RQ Exploded View 3 Figure 7 5 RT Twin Frame Unit for RT and 419 419 426 427 419 423 421 424 418 420 417 409 419 410 411 412 413 414 402 401 419 419 40...

Page 131: ...FL 1 409 280440 Side FR TR Stud C 1 410 280439 Side FR TR Stud B 1 411 280438 Side FR TR Stud A 2 412 274691 GEAR m1 0 z16 1 413 195942 BACK TRANS GEAR 2 1 414 274690 FL Connect Gear 1 415 274689 Gui...

Page 132: ...ts List 4 Table 7 6 RT Twin Frame Unit for RT and RQ Parts List 4 No EDP No Description QTY Remark 501 274733 Rotary Guide 1 502 274718 RT RC Twin Side FR 1 503 056165 2 6 8 Binding Head P TITE Screw...

Page 133: ...602 278254 Upper Key Plate Q_RE 1 RQ Unit only 603 278253 RT RC Twin KEY PT 2 604 274708 Key Plate 2 605 274546 C 88 8B 1 Standard Contact your local JCM Representative for a lock specified by a spec...

Page 134: ...960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 7 1 2 RT Twin Frame Unit for RT and RQ Exploded View 6 Figure 7 8 RT Twin Frame Unit for RT and 707 710 714 711 713 702 701 709 708 709 704 706 702 703...

Page 135: ...274549 Bearing Anti Environment Stress Cracking 2 705 274756 5X6 Rolled Spacer Iron Chromium III 1 706 274749 RT RC Twin Frame Dr Shaft 1 707 056165 2 6 8 Binding Head P TITE Screw Phillips Self Tapp...

Page 136: ...MO GE Cover 1 802 280096 ENC Plate 1 803 275445 TR Motor Harness Assy 3640 03 002x 1 RT Twin Frame Unit Only 804 274707 Motor Plate 1 805 234695 TR MOTOR PINION GEAR 1 806 269212 Bearing Anti Environ...

Page 137: ...1 903 274727 Button 1 904 269212 Bearing Anti Environment Stress Cracking 2 905 274694 TR Worm Wheel Twin 1 906 274729 Recycler WU Pusher 2 907 274687 Recycler WU Pusher Spring 2 908 282670 Prism B 1...

Page 138: ...Quad Frame Unit Parts List 1 No EDP No Description QTY Remark 1001 274766 FR Panel Q_PT 1 1002 274764 FL Panel Q_PT 1 1003 281971 2 6X6 Flat Head P TITE Black Iron III EL S 4 1004 148186 2 6X6 Flat He...

Page 139: ...7 P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 7 1 7 RQ Quad Frame Unit Exploded View 2 Figure 7 12 RQ Quad Frame Unit Exploded 1105 1106 1107 1113 1109 1103 1103 1108 1114 1110 1115 1104 110...

Page 140: ...430 RQ Quad Board Power Supply Harness 3640 05 008x 1 CN1 1106 275446 RQ Quad Transport Motor Harness Assy 4115 3640 03 003 1 CN7 1107 275433 RQ Quad Board FFC2 Harness 3640 05 011x 1 CN3 1108 275432...

Page 141: ...k 1201 280420 Frame Tray Q_PT 1 1202 274697 Rotary G Gear 1 1203 274550 Bearing Anti Environment Stress Cracking 1 1204 274733 Rotary Guide 1 1205 280430 Side FL Q_RE 1 1206 056165 2 6 8 Binding Head...

Page 142: ...00213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 7 2 0 RQ Quad Frame Unit Exploded View 4 Figure 7 14 RQ Quad Frame Unit Exploded 1302 1307 1311 1316 1317 1312 1308 1309 1314 1313 1311 1315 1311 1311 13061...

Page 143: ...RE 1 1304 274692 Rotary G Worm Wheel 1 1305 231388 CENT GE D 1 1306 274693 Rotary G Worm Gear 1 1307 280429 Side FR Q_RE 1 1308 274706 Flapper Sensor B Plate 1 1309 274717 Rotary G Latch 1 1310 274753...

Page 144: ...Y Remark 1401 274729 Recycler WU Pusher 2 1402 274687 Recycler WU Pusher Spring 2 1403 274777 Upper Light Guide Q_RE 2 1404 274776 Upper Frame Base Q_RE 1 1405 148572 2 6 Truss Head P TITE Screw 4 140...

Page 145: ...Latch Shaft 1 1503 280418 Guide L Latch Tube 1 1504 274754 Front Latch SP 2 1505 234637 3 12 Pan Head P TITE Screw 2 1506 274760 2X5 Truss Head P TITE Screw Iron Chromium III 2 1507 248115 3 E ring 2...

Page 146: ...Prism B 2 For RT Twin Frame Unit 3 For RQ Quad Frame Unit 1602 274741 R Pulley Pin A 4 1603 274736 Sponge Roller Assy 10 1604 280424 RC TR Guide F UP 1 For RT Twin Frame Unit 280431 Front TR Guide Q_R...

Page 147: ...03 280418 Guide L Latch Tube 1 1704 274750 Guide L Latch Shaft 1 1705 274699 Guide L Latch Spring B 1 1706 274698 Guide L Latch Spring A 1 1707 TRANS MODULE LABEL 1 1708 124670 2 8 Binding Head P TITE...

Page 148: ...2020 JAPAN CASH MACHINE CO LTD 7 2 6 Transport Unit Exploded View 2 Figure 7 19 Transport Unit Exploded View 2 1801 1802 1807 1808 1807 1810 1802 1804 1805 1814 1802 1814 1803 1802 1811 1809 1813 1810...

Page 149: ...803 274684 Guide L PU Beam A 1 1804 274752 Guide L Drive Shaft 1 1805 274696 Guide L Drive Gear 1 1806 191184 Rolled Bushing 5L14 1 1807 274735 Roller BLT 2 1808 280417 Guide L PU Beam B 1 1809 269212...

Page 150: ...Parts List 3 No EDP No Description QTY Remark 1901 147924 PULLEY HEAD IDLER 2 6 1902 281220 RC TR Guide L 1 1903 274751 Guide L Idler Shaft 3 1904 274709 Pulley s1 5 z26 4 1905 274741 R Pulley Pin A 4...

Page 151: ...No EDP No Description QTY Remark 2001 278425 Guide R GE PU Cover 1 2002 274709 Pulley s1 5 z26 2 2003 091169 PULLEY TR R 6 2004 274741 R Pulley Pin A 2 2005 280434 Driven PU Pin 6 2006 091079 SQUARE P...

Page 152: ...H MACHINE CO LTD 7 3 0 Rear Transport Unit for RT Frame Unit Exploded View 2 Figure 7 22 Rear Transport Unit for RT Frame 2109 2113 2102 2102 2108 2106 2112 2113 2101 2113 2114 2111 2105 2103 2107 211...

Page 153: ...Remark 2101 274738 Idler Pulley Shaft 2 2102 274735 Roller BLT 2 2103 195942 BACK TRANS GEAR 2 3 2104 280421 Main E Plate 1 2105 274548 Bearing Anti Environment Stress Cracking 2 2106 091168 PULLEY D...

Page 154: ...H MACHINE CO LTD 7 3 2 Rear Transport Unit for RT Frame Unit Exploded View 3 Figure 7 23 Rear Transport Unit for RT Frame 2211 2201 2201 2213 2213 2212 2206 2205 2206 2202 2207 2207 2208 2203 2202 220...

Page 155: ...547 Bearing Anti Environment Stress Cracking 4 2203 274688 GE PU2 m1 16 S3M z18 2 2204 281616 Timing Belt 40 S3M 324 Ceptor VI 1 2205 274714 Light Guide Cover 1 2206 274712 Light Guide R G 3 2207 2804...

Page 156: ...ACHINE CO LTD 7 3 4 Rear Transport Unit for RQ Frame Unit Exploded View 1 Figure 7 24 Rear Transport Unit for RQ Frame 2312 2313 2313 2302 2305 2304 2303 2304 2301 2301 2306 2310 2310 2311 2307 2307 2...

Page 157: ...2301 269212 Bearing Anti Environment Stress Cracking 2 2302 274694 TR Worm Wheel Twin 1 2303 274735 Roller BLT 4 2304 280441 Rear Stud D Q_SH 4 2305 281825 Rear MO Cover Q_RE 1 2306 274709 Pulley s1 5...

Page 158: ...Transport Unit for RQ Frame Unit Exploded View 2 Figure 7 25 Rear Transport Unit for RQ Frame 2420 2401 2413 2414 2415 2416 2419 2407 2417 2417 2418 2414 2415 2414 2414 2423 2421 2423 2410 2411 2409 2...

Page 159: ...i Environment Stress Cracking 2 2406 274695 TR Worm Gear Twin 1 2407 195942 BACK TRANS GEAR 2 2 2408 274548 Bearing Anti Environment Stress Cracking 2 2409 091168 PULLEY D R 2 2410 133627 Rolled Bushi...

Page 160: ...00213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 7 3 8 Rear Transport Unit for RQ Frame Unit Exploded View 3 Figure 7 26 Rear Transport Unit for RQ Frame 2509 2502 2503 2511 2501 2502 2505 2504 2506 2507 2...

Page 161: ...escription QTY Remark 2501 274714 Light Guide Cover 1 2502 274712 Light Guide R G 2 2503 280100 Rear Light Guide Q_RE 1 2504 195942 BACK TRANS GEAR 2 1 2505 274691 GEAR m1 0 z16 1 2506 280443 Rear Stu...

Page 162: ...iews Parts Lists P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 7 4 0 Recycler Exploded View 1 Figure 7 27 Recycler Exploded View 1 2605 2601 2609 2603 2606 2610 2606 2612 2611 2608 2605 2605 26...

Page 163: ...603 274811 WU Recycler Rear Cover2 1 2604 274822 WU Recycler Gear Cover1 2 2605 274842 2 6 8 Pan Head TRX Tamper P Type Screw 6 2606 056165 2 6 8 Binding Head P TITE Screw Phillips Self Tapping Iron C...

Page 164: ...r 2 2703 274818 WU Recycler Tape Sensor Holder 2 2704 274824 WU Recycler Tape Sensor Cover 4 2705 056165 22 6 8 Binding Head P TITE Screw Phillips Self Tapping Iron Chromium III 6 2706 138053 2 5 Bind...

Page 165: ...cycler Parts List3 No EDP No Description QTY Remark 2801 274812 WU Recycler Top Cover 1 2802 274814 WU Recycler Course Guide 1 2803 061808 2 6 10 Pan Head P TITE Screw Black 6 2804 056165 2 6 8 Bindin...

Page 166: ...ycler Exploded View 4 Figure 7 30 Recycler Exploded View 4 Drum 1 Side 2924 2901 2901 2913 2908 2909 2910 2912 2912 2911 2925 2913 2926 2917 2921 2920 2918 2919 2922 2914 2926 2928 2926 2917 2920 2918...

Page 167: ...1 WU Recycler Course Flap R 1 2910 216164 SPONGE ROLLER 1 2911 274815 WU Recycler Course Flap 1 2912 144758 CROWN PULLEY 2 2913 144584 BEARING 2 2914 205964 RUBBER PULLEY 2 2915 144752 DRIVE ROLLER 1...

Page 168: ...ev A 2020 JAPAN CASH MACHINE CO LTD 7 4 6 Recycler Exploded View 5 Figure 7 31 Recycler Exploded View 5 Drum 1 Side 3013 3002 3003 3003 3006 3007 3015 3003 3004 3012 3004 3003 3015 3005 3012 3001 3014...

Page 169: ...03 144584 BEARING 7 3004 144591 CLUTCH GEAR 2 3005 274792 WU Recycler Handle GE 1 3006 274793 WU Recycler Bobbin Idler GE 1 3007 274831 WU Recycler Clutch SH 1 3008 274554 Solenoid Harness Assy 1 3009...

Page 170: ...View 6 3104 3115 3117 3114 3118 3113 3109 3105 3106 3110 3107 3116 3102 3116 3102 3116 3101 3116 3102 3116 3116 3102 3116 3101 3106 3105 3104 3111 3104 3105 3110 3107 3105 3104 3103 3104 3118 3105 310...

Page 171: ...GUIDE ROLLER 4 3103 274832 Recycler WU Bobbin SH 2 3104 144773 BOBBIN CAP 8 3105 144751 FELT 8 3106 270759 BOBBIN CORE 8 3107 270758 FILM BOBBIN 4 3108 274797 DET FILM 2 3109 144770 Clip 4 3110 144793...

Page 172: ...JAPAN CASH MACHINE CO LTD 7 5 0 Recycler Exploded View 7 Figure 7 33 Recycler Exploded View 7 3222 3201 3203 3204 3217 3224 3223 3215 3214 3213 3211 3210 3212 3219 3208 3221 3205 3205 3207 3206 3211 3...

Page 173: ...91 CLUTCH GEAR 1 3208 274826 Recycler WU Motor Case 1 3209 216062 PLANETARY CARRIER2 1 3210 216157 PLANETARY GEAR 6 3211 216166 PLANETARY GEAR PIN 6 3212 216158 PLANETARY CARRIER 1 3213 216160 OUTER G...

Page 174: ...O LTD 7 5 2 Recycler Exploded View 8 Figure 7 34 Recycler Exploded View 8 3320 3309 3310 3321 3308 3320 3321 3320 3321 3308 3306 3318 3318 3304 3318 3305 3307 3301 3318 3318 3318 3303 3302 3320 3320 3...

Page 175: ...29 Recycler WU Driven SH2 2 3306 274830 Recycler WU Latch SH2 1 3307 274820 Recycler WU Latch Lever 1 3308 205964 RUBBER PULLEY 2 3309 144752 DRIVE ROLLER 1 3310 274839 Recycler WU Film Drive SH 1 331...

Page 176: ...JAPAN CASH MACHINE CO LTD 7 5 4 Recycler Exploded View 9 Figure 7 35 Recycler Exploded View 9 3415 3403 3402 3412 3403 3410 3411 3417 3414 3403 3403 3414 3403 3407 3414 3407 3403 3417 3408 3414 3401 3...

Page 177: ...Recycler WU Latch CS 2 3405 274817 Recycler WU Latch R 1 3406 274835 Recycler WU Latch Fulcrum 2 3407 144591 CLUTCH GEAR 2 3408 274792 Recycler WU Handle GE 1 3409 274816 Recycler WU Latch L 1 3410 2...

Page 178: ...ded View 10 3501 3504 3511 3504 3510 3506 3505 3504 3518 3503 3516 3502 3516 3502 3516 3502 3516 3516 3505 3506 3507 3504 3515 3518 3517 3514 3518 3513 3505 3506 3510 3516 3501 3502 3506 3505 3504 351...

Page 179: ...UIDE ROLLER 4 3503 274832 Recycler WU Bobbin Shaft 2 3504 144773 BOBBIN CAP 8 3505 144751 FELT 8 3506 270759 BOBBIN CORE 8 3507 270758 FILM BOBBIN 4 3508 274797 DET FILM 2 3509 144770 Clip 4 3510 1447...

Page 180: ...APAN CASH MACHINE CO LTD 7 5 8 Recycler Exploded View 11 Figure 7 37 Recycler Exploded View 11 3622 3601 3602 3603 3604 3619 3617 3616 3624 3623 3615 3614 3613 3611 3610 3612 3619 3608 3621 3605 3605...

Page 181: ...91 CLUTCH GEAR 1 3608 274826 Recycler WU Motor Case 1 3609 216062 PLANETARY CARRIER2 1 3610 216157 PLANETARY GEAR 6 3611 216166 PLANETARY GEAR PIN 6 3612 216158 PLANETARY CARRIER 1 3613 216160 OUTER G...

Page 182: ...t Table 7 38 Box Connect Module Parts List No EDP No Description QTY Remark 3701 052648 FG SPRING 2 3702 052621 BOX LEVER SHAFT 1 3703 052650 FL SPRING 2 3704 274786 Box Sensor Lever 2 3705 280433 Box...

Page 183: ...No Description QTY Remark 3801 274783 Box Rail A 1 3802 274784 Box Rail B 1 3803 102984 CASH BOX HOLDER B 1 3804 052649 BL SPRING 2 3805 102983 CASH BOX HOLDER A 1 3806 274782 Main Frame B 1 3807 2816...

Page 184: ...20 JAPAN CASH MACHINE CO LTD 7 6 2 Large Box 800 Notes Frame Exploded View Figure 7 40 Large Box 800 Notes Frame 3905 3902 3901 3912 3909 3912 3907 3908 3910 3907 3908 3913 3907 3912 3908 3907 3908 39...

Page 185: ...ion QTY Remark 3901 274783 Box Rail A 1 3902 274784 Box Rail B 1 3903 102984 CASH BOX HOLDER B 1 3904 052649 BL SPRING 2 3905 102983 CASH BOX HOLDER A 1 3906 274782 Main Frame B 1 3907 204988 LARGEBOX...

Page 186: ...THIS PAGE INTENTIONALLY LEFT BLANK Section 7 UBA Pro RT RQ Series Banknote Recycler Exploded Views Parts Lists P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 7 6 4...

Page 187: ...perational 2 21 I Installation steps required for 2 1 N Navigation within manual procedure for 1 1 P PC Calibration Preparation for 6 5 Primary Features UBA 5x0 SH2 SS RT RQ UBA Pro RT RQ Series of 1...

Page 188: ...P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD 8 2 Section 8 UBA Pro RT RQ Series Banknote Recycler Index THIS PAGE INTENTIONALLY LEFT BLANK...

Page 189: ...s during process After determining the cause of a failure repair the Unit by replacing any appropriate parts deemed necessary Perform the Performance Tests and then perform a Sensor readjustment to co...

Page 190: ...the Rear Transport path RT Transport Recycler Drum 1 and or Drum 2 is full RQ Transport Recycler Drum 1 and or Drum 2 is full RT Transport A Banknote is jammed in the transport path RQ Transport A Ban...

Page 191: ...an specified length RT Transport Flapper timeout RQ Transport Flapper timeout RT Transport Flapper Lever error RQ Transport Flapper Lever error RT Transport Flapper Motor lock up RQ Transport Flapper...

Page 192: ...t the Reference Papers being stored are not damaged as they are replaced into their shipping carton 3 Do not use Reference Paper containing damaged areas that are worn dirty wrinkled distorted discolo...

Page 193: ...dths and different stacking configurations 1 2 C 4 Calibration a process performed on electronic equipment which ensures that all circuits are proper ly aligned and operating at optimum levels Calibra...

Page 194: ...Notes Cautions and Warnings throughout a JCM Maintenance Manual 1 1 R 9 Recycler The Recycler can be programmed to accept and recycle any Banknote denomination within a defined set of country currenc...

Page 195: ...UBA Pro RT RQ Series Banknote Recycler P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD...

Page 196: ...P N 960 000213R_Rev A 2020 JAPAN CASH MACHINE CO LTD UBA Pro RT RQ Series Banknote Recycler Issue 4115 SME 01 00...

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