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 P/N 960-000175R_Rev. A {EDP #233426}

 © 2014, JAPAN CASH MACHINE CO., LTD.

3

 DBV

®

 Series Banknote Validator (DBV-400) Integration Guide

4.  Avoid exposing the Banknote Insertion Slot to 

direct Sunlight and/or Incandescent Lamp 

illumination having a Gradient Angle of 15 

Degrees or more, and an illumination index of 

3000 Lux or less. Insure that the Host Machine is 

also designed to avoid exposing the Banknote 

Insertion Slot to direct Sunlight or incandescent 

light.

5.  Do not allow the Validator to endure a range of 

temperature and humidity beyond the environ-

mental limits specified (See “Environmental 

Specifications” on page 6 of this Section).

6.  Do not use the Validator in environments that 

may be subject to severe temperature changes.

7.  Do not use the Validator where it may be exposed 

to airborne evaporated or sporadic chemicals.

8.  Clean and maintain the Validator regularly when 

located in an excessively smoke filled environ-

ment.

9.  Do not throw or apply excessive force to the unit.

Mounting, Dismounting & Transportation

Methods for mounting, dismounting and transport-

ing the unit:

1.  Be sure to turn the Power OFF before mounting 

or removing the Unit from its permanent location. 

Plugging or unplugging Connector Plugs from 

their receptacles while the Power is ON may 

cause damage to the Unit.

2. When 

reassembling 

disassembled Unit Part, 

ensure that the each part is properly replaced in its 

correct original location and the Validator is not 

removed by pulling it forward.

3.  Be sure to carry the Unit by both hands when 

transporting it. Holding the Unit by one hand may 

cause personal injury if the Unit accidentally 

becomes disassembled and drops away.

4.  Be careful not to use excessive outside pressure 

on the Unit, or subject it to excessive vibration 

during transportation.

Placing Foreign Objects into the Unit

Observe the following precautions when placing 

foreign objects into the Unit:

1.  Do not insert anything except Banknotes into the 

Insertion Slot. Inserting Receipts, Stapled Tickets, 

Rubber Bands, or Credit Cards into the Unit may 

damage the Banknote Transport path.

2.  Do not inject liquids into the Banknote Insertion 

Slot. Injecting water, oil or cleaning agents may 

damage the Sensors or plastic parts within the 

Banknote Transport path.

Preventive Maintenance

The preventive maintenance requirements are 

defined as follows:

1.  When attaching the Cash Box to the DBV-400 

Unit, ensure that it clicks firmly into place. Do 

not redesign or disassemble the DBV-400 Valida-

tor. Unauthorized use by inadequately trained per-

sonnel, or use outside the original manufacturer’s 

intent for operation voids the warranty.

2.  Do not redesign or disassemble the DBV-400 Val-

idator. Unauthorized use by inadequately trained 

personnel, or use outside the original manufac-

turer’s intent for operation voids the warranty 

3. Perform 

routine 

cleaning 

and maintenance at least 

once a month to keep the DBV-400 Unit’s perfor-

mance stable.

4.  Use a soft, lint-free, Micro-fiber Cloth, cotton 

swab or non-flammable compressed air spray to 

clean dust and debris from the Rollers.    

5.  If the Unit is exposed to water or other liquids, 

use a clean, dry Micro-fiber Cloth to wipe off and 

absorb excess liquids immediately. Any remain-

ing liquids or fluids may affect and degrade the 

Sensors and Validation component performance. 

WARNING: Do not inject water or other 
liquid agents of any kind into the 
Validator, as this may cause extreme 
damage to the Unit.

WARNING: Do not use flammable 
compressed air spray, as this may 
cause fire.

WARNING: To minimize risk of damage 
to internal printed circuit boards, never 
allow excess fluid (e.g., from a wet 
cleaning cloth) to drip or leak into the 
device. Internal printed circuit boards 
may be damaged. Do not use any 
alcohol, citrus based cleaners, 
solvents, surface acting agents or 
scouring agents that can damage the 
plastic surfaces of the device.

Caution: Make sure Interface Harness 
connections to the Host Machine are 
shorter than 9.84 Feet (3 Meters) in 
length. Cut off all unused portions of 
the Interface Harness wiring to avoid 
static electrical effects or short circuit 
possibilities that could cause damage 
to the Unit.

WARNING: This Unit is designed for 
use with a Current limiting Power 
Source! Design the Host Cabinet space 
to meet all local related safety 
standards.

Summary of Contents for DBV Series

Page 1: ...O LTD Support http www jcmglobal com en contact default aspx Website http www jcmglobal com Issue 4107 IGE 01 00 DBV Series Banknote Validator DBV 400 Integration Guide Revision A June 30 2014 P N 960...

Page 2: ...nual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto w...

Page 3: ...NECTOR PIN ASSIGNMENTS 9 MDB Photo Coupler Isolation Connector Pin Assignments 9 RS232 Connector Pin Assignments 10 TTL Connector Pin Assignments 11 ID 002 Pulse Connector Pin Assignments 12 ID 044 Pu...

Page 4: ...0 Communication Error 30 LED Indication Conditions 31 LED Flash Error Code Conditions 31 LED Flash Reject Code Conditions 33 9 UNIT DIMENSIONS 35 Entire Unit Outside Dimensions 35 Entire Unit Outside...

Page 5: ...03 MDB Photo Coupler Isolation Interface Schematic Diagram 19 Figure 14 DBV 400 ID 003 RS232C Interface Schematic Diagram 20 Figure 15 DBV 400 ID 003 TTL Interface Schematic Diagram 21 Figure 16 DBV 4...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK DBV Series Banknote Validator DBV 400 Integration Guide P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD iv...

Page 7: ...DB Photo Coupler Isolation Connector Pin Assignments 9 Table 11 DBV 400 CN1 ID 003 RS232 Connector Pin Assignments 10 Table 12 DBV 400 CN1 ID 003 TTL Connector Pin Assignments 11 Table 13 DBV 400 CN1...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK DBV Series Banknote Validator DBV 400 Integration Guide P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD vi...

Page 9: ...r Pin Assignments Preventive Maintenance Standard Interface Circuit Schematics Operational Flowchart Troubleshooting Unit Dimensions Technical Contact Information In order to make operating this devic...

Page 10: ...Banknote and or clearing a Banknote jam 3 Be careful not to use excessive outside pressure on the Mounting Plate when removing the Cash Box from the Unit Table 1 DBV 400 Model Number Specifications N...

Page 11: ...amage the Banknote Transport path 2 Do not inject liquids into the Banknote Insertion Slot Injecting water oil or cleaning agents may damage the Sensors or plastic parts within the Banknote Transport...

Page 12: ...ting the following conditions illustrated in Figure 3 should be avoided torn excessive folds or wrinkles dirty wet containing foreign objects and or oil Primary Features The DBV 400 Banknote Validator...

Page 13: ...ons Figure 4 DBV 400 Component Names a Transport Unit b Bezel Option c Banknote Insertion Slot d Validation Guide e Cash Box Release Button f Cash Box Door Open Close Button g Cash Box h USB Connector...

Page 14: ...knote insertion Validation Method Optical Sensor Transmissive Reflection Diagnostic Indicators Bezel Insertion Slot Display Full Color Light Amount DA Control Status LED Full Color Escrow 1 Note Anti...

Page 15: ...A Sleep Mode Standby Mode A 40 Mode B 150 Table 7 DBV 400 Structural Specifications Weight DBV 400 Unit with the Bezel Approximately 0 89kg 1 96lbs DBV 400 with 300 notes Cash Box Approximately 1 34kg...

Page 16: ...rear side of the DBV 400 Frame to the chassis with six 6 nuts DIP Switch Configurations This section provides the denomination DIP Switch Block 1 DS1 and Block 2 DS2 Settings for the DBV 400 Unit NOTE...

Page 17: ...terim Clip 18 Circuits Polarized Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from...

Page 18: ...Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 24V Power Supply 2 GND Power Ground 0V DC 3 12...

Page 19: ...AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 24V Power Supply 2 GND Power Ground 0V DC 3 12V 24V Power Supply 4 GN...

Page 20: ...Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backsid...

Page 21: ...L Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 2...

Page 22: ...d Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backs...

Page 23: ...Side XHP 4B JST Contact Cable Side SXH 001T PO 6 JST Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 Vbus Vbus 2 D IN OUT D 3 D IN...

Page 24: ...the Banknotes Clearing a Banknote Jam To retrieve a jammed Banknote located inside the Banknote Validator proceed as follows 1 Press the Validation Guide Open Close Latch See Figure 8 a upward and pu...

Page 25: ...Unit and pull the Validation Guide out of the DBV 400 Unit See Figure 6 Figure 8 3 Clean the appropriate path and Lens of each Sensor See Figure 12 for Sensor and Roller loca tions Table 18 for each S...

Page 26: ...hods Table 18 DBV 400 Sensor Type Cleaning Methods Sym Sensor Roller Type Cleaning Method a Exit Sensor Wipe clean using a soft lint free Micro fiber Cloth or blow clean using non flammable compressed...

Page 27: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Common RxD GND...

Page 28: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Recei...

Page 29: ...18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GN...

Page 30: ...6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive M...

Page 31: ...11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Transm...

Page 32: ...2V 24V GND IN12V 24V GND Master Receive Master Trasmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Trasmit Common TxD RxD GND TxD TTL...

Page 33: ...alidator DBV 400 Integration Guide Standard Interface Circuit Schematics Continued 6 Figure 19 illustrates the DBV 400 USB Interface Schematic Diagram Vbus Vbus D D GND 1 2 3 4 Vbus D D GND 1 2 3 4 Vb...

Page 34: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 2 6 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Page 35: ...Stand by d Enable Acceptance f External LED Display shows Enable Accept Pattern g Inserted Banknote h Take in the Banknote i Start Transporting the Banknote j Sampling the Banknote Data k Stop Transpo...

Page 36: ...utput g Is the Banknote transported to Stacker D To f function on this chart f Transporting the Banknote B To Stacking Flow See Figure 22 1 When an abnormal signal is received remove and reapply Power...

Page 37: ...Validator 12 24V DC GND Verify that the Power Supply 12 24V DC and Ground Cables are connected to their appropriate Pins on the main connector Wrong or inappropriate connections Verify that all Harnes...

Page 38: ...Messages Possible Fault Causes Corrective Action Required Can not start the DBV 400 Calibration Tool for Maintenance exe program by double clicking on its Icon PC Operating System OS is not compatibl...

Page 39: ...resolved change the above related part or parts External Flash ROM Main Program ROM Check Error The Main Operating Program is not written into the ROM correctly or cannot be read Solution Re download...

Page 40: ...Sensors Relative Parts Feed Motor Feed Motor Encoder If the error is not resolved change the above related part or parts Red 3 Red 7 Reserved Contact your local JCM Representative if this error occur...

Page 41: ...ck that the Banknote is not damaged nor exhibiting unfit conditions Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types Relative Parts Validation Sensor If the error is no...

Page 42: ...ote types Yellow 3 Green 5 Inhibit Setting Abnormal The Banknote Accept Inhibit Setting was made by a Command from the Host Machine Solution Check that the Commands from the Host Machine are correct a...

Page 43: ...sions 93 84 50 8 84 98 2 74 7 127 153 3 250 24 9 31 4 34 9 62 4 38 8 8 9 15 1 2x5 4 10 1 116 133 6 4x5 4 61 7 4 R2 249 6 107 14 6 98 2 86 93 249 6 71 3 17 6 R8 R8 NOTE All dimensions in millimeters Fi...

Page 44: ...ensions Continued Figure 25 illustrates the DBV 400 Unit with TOB Type Bezel outside dimensions 93 84 50 8 104 2 77 7 12 5 30 4 2 5 3 7 9 137 9 153 3 4 5 3 79 4 R1 269 3 106 3 84 5 104 2 93 269 3 91 3...

Page 45: ...0 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu ASIA AND OCEANIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 29...

Page 46: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 3 8 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK s...

Page 47: ...hart Operational symbol language describing flow functions 27 I Installation steps required for 8 M Model Descriptions Product Number Specifications of 2 N Navigation within manual procedure for 1 P P...

Page 48: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 4 0 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Page 49: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 4 1 DBV Series Banknote Validator DBV 400 Integration Guide...

Page 50: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD DBV Series Banknote Validator DBV 400 Integration Guide Issue 4107 IGE 01 00...

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