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JCM GLOBAL DBV Series, Integration Manual

Check out the JCM DBV Series Operation And Maintenance Manual available for free download on manualshive.com. This comprehensive manual includes detailed instructions on how to properly operate and maintain your JCM DBV Series product. Get your hands on this essential manual today to ensure optimal performance of your equipment.

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© 2014, JAPAN CASH MACHINE CO., LTD.

  Support:

 http://www.jcmglobal.com/en/contact/default.aspx     

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ebsite: 

http://www.jcmglobal.com

Issue #4107-IGE-01-00

DBV

®

 Series

Banknote Validator (DBV-400)

Integration Guide

Revision A, June 30, 2014

P/N 960-000175R_Rev. A {EDP #233426}

Summary of Contents for DBV Series

Page 1: ...O LTD Support http www jcmglobal com en contact default aspx Website http www jcmglobal com Issue 4107 IGE 01 00 DBV Series Banknote Validator DBV 400 Integration Guide Revision A June 30 2014 P N 960...

Page 2: ...nual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto w...

Page 3: ...NECTOR PIN ASSIGNMENTS 9 MDB Photo Coupler Isolation Connector Pin Assignments 9 RS232 Connector Pin Assignments 10 TTL Connector Pin Assignments 11 ID 002 Pulse Connector Pin Assignments 12 ID 044 Pu...

Page 4: ...0 Communication Error 30 LED Indication Conditions 31 LED Flash Error Code Conditions 31 LED Flash Reject Code Conditions 33 9 UNIT DIMENSIONS 35 Entire Unit Outside Dimensions 35 Entire Unit Outside...

Page 5: ...03 MDB Photo Coupler Isolation Interface Schematic Diagram 19 Figure 14 DBV 400 ID 003 RS232C Interface Schematic Diagram 20 Figure 15 DBV 400 ID 003 TTL Interface Schematic Diagram 21 Figure 16 DBV 4...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK DBV Series Banknote Validator DBV 400 Integration Guide P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD iv...

Page 7: ...DB Photo Coupler Isolation Connector Pin Assignments 9 Table 11 DBV 400 CN1 ID 003 RS232 Connector Pin Assignments 10 Table 12 DBV 400 CN1 ID 003 TTL Connector Pin Assignments 11 Table 13 DBV 400 CN1...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK DBV Series Banknote Validator DBV 400 Integration Guide P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD vi...

Page 9: ...r Pin Assignments Preventive Maintenance Standard Interface Circuit Schematics Operational Flowchart Troubleshooting Unit Dimensions Technical Contact Information In order to make operating this devic...

Page 10: ...Banknote and or clearing a Banknote jam 3 Be careful not to use excessive outside pressure on the Mounting Plate when removing the Cash Box from the Unit Table 1 DBV 400 Model Number Specifications N...

Page 11: ...amage the Banknote Transport path 2 Do not inject liquids into the Banknote Insertion Slot Injecting water oil or cleaning agents may damage the Sensors or plastic parts within the Banknote Transport...

Page 12: ...ting the following conditions illustrated in Figure 3 should be avoided torn excessive folds or wrinkles dirty wet containing foreign objects and or oil Primary Features The DBV 400 Banknote Validator...

Page 13: ...ons Figure 4 DBV 400 Component Names a Transport Unit b Bezel Option c Banknote Insertion Slot d Validation Guide e Cash Box Release Button f Cash Box Door Open Close Button g Cash Box h USB Connector...

Page 14: ...knote insertion Validation Method Optical Sensor Transmissive Reflection Diagnostic Indicators Bezel Insertion Slot Display Full Color Light Amount DA Control Status LED Full Color Escrow 1 Note Anti...

Page 15: ...A Sleep Mode Standby Mode A 40 Mode B 150 Table 7 DBV 400 Structural Specifications Weight DBV 400 Unit with the Bezel Approximately 0 89kg 1 96lbs DBV 400 with 300 notes Cash Box Approximately 1 34kg...

Page 16: ...rear side of the DBV 400 Frame to the chassis with six 6 nuts DIP Switch Configurations This section provides the denomination DIP Switch Block 1 DS1 and Block 2 DS2 Settings for the DBV 400 Unit NOTE...

Page 17: ...terim Clip 18 Circuits Polarized Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from...

Page 18: ...Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 24V Power Supply 2 GND Power Ground 0V DC 3 12...

Page 19: ...AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 24V Power Supply 2 GND Power Ground 0V DC 3 12V 24V Power Supply 4 GN...

Page 20: ...Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backsid...

Page 21: ...L Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 2...

Page 22: ...d Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backs...

Page 23: ...Side XHP 4B JST Contact Cable Side SXH 001T PO 6 JST Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 Vbus Vbus 2 D IN OUT D 3 D IN...

Page 24: ...the Banknotes Clearing a Banknote Jam To retrieve a jammed Banknote located inside the Banknote Validator proceed as follows 1 Press the Validation Guide Open Close Latch See Figure 8 a upward and pu...

Page 25: ...Unit and pull the Validation Guide out of the DBV 400 Unit See Figure 6 Figure 8 3 Clean the appropriate path and Lens of each Sensor See Figure 12 for Sensor and Roller loca tions Table 18 for each S...

Page 26: ...hods Table 18 DBV 400 Sensor Type Cleaning Methods Sym Sensor Roller Type Cleaning Method a Exit Sensor Wipe clean using a soft lint free Micro fiber Cloth or blow clean using non flammable compressed...

Page 27: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Common RxD GND...

Page 28: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Recei...

Page 29: ...18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GN...

Page 30: ...6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive M...

Page 31: ...11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Transm...

Page 32: ...2V 24V GND IN12V 24V GND Master Receive Master Trasmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Trasmit Common TxD RxD GND TxD TTL...

Page 33: ...alidator DBV 400 Integration Guide Standard Interface Circuit Schematics Continued 6 Figure 19 illustrates the DBV 400 USB Interface Schematic Diagram Vbus Vbus D D GND 1 2 3 4 Vbus D D GND 1 2 3 4 Vb...

Page 34: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 2 6 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Page 35: ...Stand by d Enable Acceptance f External LED Display shows Enable Accept Pattern g Inserted Banknote h Take in the Banknote i Start Transporting the Banknote j Sampling the Banknote Data k Stop Transpo...

Page 36: ...utput g Is the Banknote transported to Stacker D To f function on this chart f Transporting the Banknote B To Stacking Flow See Figure 22 1 When an abnormal signal is received remove and reapply Power...

Page 37: ...Validator 12 24V DC GND Verify that the Power Supply 12 24V DC and Ground Cables are connected to their appropriate Pins on the main connector Wrong or inappropriate connections Verify that all Harnes...

Page 38: ...Messages Possible Fault Causes Corrective Action Required Can not start the DBV 400 Calibration Tool for Maintenance exe program by double clicking on its Icon PC Operating System OS is not compatibl...

Page 39: ...resolved change the above related part or parts External Flash ROM Main Program ROM Check Error The Main Operating Program is not written into the ROM correctly or cannot be read Solution Re download...

Page 40: ...Sensors Relative Parts Feed Motor Feed Motor Encoder If the error is not resolved change the above related part or parts Red 3 Red 7 Reserved Contact your local JCM Representative if this error occur...

Page 41: ...ck that the Banknote is not damaged nor exhibiting unfit conditions Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types Relative Parts Validation Sensor If the error is no...

Page 42: ...ote types Yellow 3 Green 5 Inhibit Setting Abnormal The Banknote Accept Inhibit Setting was made by a Command from the Host Machine Solution Check that the Commands from the Host Machine are correct a...

Page 43: ...sions 93 84 50 8 84 98 2 74 7 127 153 3 250 24 9 31 4 34 9 62 4 38 8 8 9 15 1 2x5 4 10 1 116 133 6 4x5 4 61 7 4 R2 249 6 107 14 6 98 2 86 93 249 6 71 3 17 6 R8 R8 NOTE All dimensions in millimeters Fi...

Page 44: ...ensions Continued Figure 25 illustrates the DBV 400 Unit with TOB Type Bezel outside dimensions 93 84 50 8 104 2 77 7 12 5 30 4 2 5 3 7 9 137 9 153 3 4 5 3 79 4 R1 269 3 106 3 84 5 104 2 93 269 3 91 3...

Page 45: ...0 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu ASIA AND OCEANIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 29...

Page 46: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 3 8 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK s...

Page 47: ...hart Operational symbol language describing flow functions 27 I Installation steps required for 8 M Model Descriptions Product Number Specifications of 2 N Navigation within manual procedure for 1 P P...

Page 48: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 4 0 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Page 49: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 4 1 DBV Series Banknote Validator DBV 400 Integration Guide...

Page 50: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD DBV Series Banknote Validator DBV 400 Integration Guide Issue 4107 IGE 01 00...

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