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 15 - Engine

 00 - General

 00 - General

15 - 3

9806/6900-3

15 - 3

00 - General

Introduction 

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 15-3

Health and Safety 

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 15-7

Technical Data 

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 15-8

Component Identification 

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 15-9

Operation 

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 15-14

Fault-Finding 

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 15-17

Drain and Fill 

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 15-26

Clean 

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 15-26

Check (Pressure) 

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 15-28

Remove and Install 

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 15-30

Store and Recommission 

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 15-34

Introduction

Basic Description

The 6 cylinder mechanical engine has fuel ignited by

compression ignition (C.I.). The engine operates on

a four stroke cycle.

The engine is started by an electric starter motor. The

starter motor turns the engine via a pinion and teeth

on the engine flywheel, refer to (PIL 09-75).

When  the  engine  runs  the  crankshaft  drives  the

camshaft via gears. The camshaft opens and closes

the inlet and exhaust valves and via push rods in time

with the four stroke cycle. The engine has 24 valves,

2 inlet and 2 exhaust valves for each cylinder.

The  crankshaft  also  drives  a  mechanical  fuel

injection pump via gears. The pump injects fuel via

injectors, or atomisers into each cylinder in time with

the four stroke cycle.

The  pump  injects  fuel  via  injectors,  or  atomisers

into each cylinder in time with the four stroke cycle.

The pump is part of the mechanically actuated fuel

injection system, refer to (PIL 18-00).

Air  is  drawn  into  the  engine,  via  the  inlet  manifold

and exhaust gases exit via the exhaust manifold. The

engine uses a turbocharger which pressurises the air

at the inlet manifold, refer to (PIL 18-36).

A  mechanical  lubrication  oil  pump  is  driven  by

the  crankshaft  via  gears.  The  pump  pressurises

and circulates oil for engine lubrication and cooling

purposes.

A  drive  belt  driven  by  the  crankshaft,  drives  a

coolant circulation pump, alternator, radiator cooling

fan and other ancillaries such as an air conditioning

compressor.

Summary of Contents for 672

Page 1: ...ured if you operate or maintain the machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask...

Page 2: ...stroke cycle The engine has 24 valves 2 inlet and 2 exhaust valves for each cylinder The crankshaft also drives a mechanical fuel injection pump via gears The pump injects fuel via injectors or atomi...

Page 3: ...15 Engine 00 General 00 General 15 4 9806 6900 3 15 4 Figure 3 1 Flywheel 2 Crankshaft 3 Camshaft 4 Inlet valves 12 off 5 Exhaust valves 12 off 6 Push rods 12 off 7 Turbocharger 8 Lubrication oil pump...

Page 4: ...As viewed on the right hand side Refer to Figure 4 Figure 4 1 Rocker assembly 2 Valve bridge piece 12 off 3 Valve bridge piece 12 off 4 Inlet valve 12 off 5 Exhaust valve 12 off 6 Piston assembly 6 of...

Page 5: ...Piston ring oil control 6 off 6d Gudgeon pin 6 off 6d Gudgeon pin circlip 12 off As viewed on the rear left side Refer to Figure 5 Figure 5 1 Flywheel 1a Flywheel crankshaft fixing bolts 8 off 2 Fuel...

Page 6: ...arts Notice Clean the engine before you start engine maintenance Obey the correct procedures Contamination of the fuel system will cause damage and possible failure of the engine Notice Do not exceed...

Page 7: ...3 6 2 4 Displacement 7 148 litres Compression ratio 18 1 Engine Compression see note 2 Direction of rotation viewed from front crankshaft pulley end Clockwise Valves 4 per cylinder Valve clearances me...

Page 8: ...engine assembly visible from the exterior Some variants may differ in detail Figure 6 Left hand Side A B C D E F G H J K L A Lubrication oil dipstick B Fuel injectors and high pressure fuel pipes C L...

Page 9: ...Timing gear case B Flywheel housing C Bedplate housing D Lubrication oil sump E Turbocharger F Exhaust manifold G Alternator H Coolant pump housing crankcase J Coolant inlet radiator hose connector K...

Page 10: ...pulley front end L K B J H F A C G D E A Rocker cover B Cylinder head C Crankcase D Bedplate E Lubrication oil sump F Torsional vibration damper G FEAD Front End Accessory Drive tensioner H Starter mo...

Page 11: ...General 00 General 15 12 9806 6900 3 15 12 Figure 9 Flywheel rear end G F D A B E C A Rocker cover B Cylinder head C Flywheel D Fuel injection pump gear access cover E Timing case F Inlet manifold G...

Page 12: ...H J K L A Inlet manifold B Oil cooler remote C FEAD belt tensioner D Torsional vibration damper E Coolant pump drive pulley F Lubrication oil sump G Oil drain plug sump H Starter motor assembly J Wate...

Page 13: ...ravels down the cylinder it draws filtered air at atmospheric pressure and ambient temperature through an air filter and inlet valves into the cylinder Compression When the piston reaches the bottom o...

Page 14: ...6900 3 15 15 Figure 11 3 2 4 1 B C 746030 1 Induction 2 Compression stroke 3 Power stroke 4 Exhaust stroke A Camshaft B Camshaft lobe Inlet valve operation C Camshaft lobe Exhaust valve operation BDC...

Page 15: ...Our support email ebooklibonline outlook com...

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