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 15 - Engine

 00 - General

 00 - General

15 - 14

9806/6900-3

15 - 14

Operation

The Four Stroke Cycle

This section describes the cycle sequence, for the 6

cylinders of the diesel engine.

The stages in the four stroke cycle for each cylinder

are as follows:

Table 6. The Four Stroke Cycle

Stage number

Piston operation

Valve operation

1

The piston is at the top of its Com-

pression stroke and is about to

start its Power stroke.

Inlet and exhaust valves closed.

2

The piston is at the bottom of its

Power stroke and is about to start

its Exhaust stroke.

Inlet valves closed, exhaust valves

about to open.

3

The piston is at the bottom of its In-

duction stroke and is about to start

its Compression stroke.

Exhaust valves closed, inlet valves

about to close.

4

The piston is at the top of its Ex-

haust stroke and is about to start

its Induction stroke.

Valve operation exhaust valves

about to close, inlet valves about to

open.

Firing order

A cylinder is said to be firing, when the fuel/air mixture

ignites  and  the  piston  is  about  to  start  its  power

stroke.

Four Stroke Cycle
Induction

As  the  piston  travels  down  the  cylinder,  it  draws

filtered  air  at  atmospheric  pressure  and  ambient

temperature through an air filter and inlet valves into

the cylinder.

Compression

When the piston reaches the bottom of its stroke the

inlet valves close. The piston then starts to rise up the

cylinder compressing the air trapped in the cylinder.

This causes the temperature and pressure of the air

to  rise.  Fuel  is  injected  into  the  cylinder  when  the

piston is near to top dead centre.

Power

The  piston  continues  to  rise  after  the  start  of  fuel

injection causing a further increase in pressure and

temperature.

The temperature rises to a point at which the fuel/air

mixture ignites. A cylinder is said to be firing, when

the fuel/air mixture ignites.

This  combustion  causes  a  very  rapid  rise  in

both temperature and pressure. The high pressure

generated propels the piston downward turning the

crankshaft and producing energy.

Exhaust

Once the piston has reached the bottom of its travel,

the  exhaust  valves  open  and  momentum  stored

in  the  flywheel  forces  the  piston  up  the  cylinder

expelling the exhaust gases.

In  a  running  engine  these  four  phases  are

continuously  repeated.  Each  stroke  is  half  a

revolution of the crankshaft, thus, in one cycle of a

four stroke engine, the crankshaft revolves twice.

Summary of Contents for 672

Page 1: ...ured if you operate or maintain the machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask...

Page 2: ...stroke cycle The engine has 24 valves 2 inlet and 2 exhaust valves for each cylinder The crankshaft also drives a mechanical fuel injection pump via gears The pump injects fuel via injectors or atomi...

Page 3: ...15 Engine 00 General 00 General 15 4 9806 6900 3 15 4 Figure 3 1 Flywheel 2 Crankshaft 3 Camshaft 4 Inlet valves 12 off 5 Exhaust valves 12 off 6 Push rods 12 off 7 Turbocharger 8 Lubrication oil pump...

Page 4: ...As viewed on the right hand side Refer to Figure 4 Figure 4 1 Rocker assembly 2 Valve bridge piece 12 off 3 Valve bridge piece 12 off 4 Inlet valve 12 off 5 Exhaust valve 12 off 6 Piston assembly 6 of...

Page 5: ...Piston ring oil control 6 off 6d Gudgeon pin 6 off 6d Gudgeon pin circlip 12 off As viewed on the rear left side Refer to Figure 5 Figure 5 1 Flywheel 1a Flywheel crankshaft fixing bolts 8 off 2 Fuel...

Page 6: ...arts Notice Clean the engine before you start engine maintenance Obey the correct procedures Contamination of the fuel system will cause damage and possible failure of the engine Notice Do not exceed...

Page 7: ...3 6 2 4 Displacement 7 148 litres Compression ratio 18 1 Engine Compression see note 2 Direction of rotation viewed from front crankshaft pulley end Clockwise Valves 4 per cylinder Valve clearances me...

Page 8: ...engine assembly visible from the exterior Some variants may differ in detail Figure 6 Left hand Side A B C D E F G H J K L A Lubrication oil dipstick B Fuel injectors and high pressure fuel pipes C L...

Page 9: ...Timing gear case B Flywheel housing C Bedplate housing D Lubrication oil sump E Turbocharger F Exhaust manifold G Alternator H Coolant pump housing crankcase J Coolant inlet radiator hose connector K...

Page 10: ...pulley front end L K B J H F A C G D E A Rocker cover B Cylinder head C Crankcase D Bedplate E Lubrication oil sump F Torsional vibration damper G FEAD Front End Accessory Drive tensioner H Starter mo...

Page 11: ...General 00 General 15 12 9806 6900 3 15 12 Figure 9 Flywheel rear end G F D A B E C A Rocker cover B Cylinder head C Flywheel D Fuel injection pump gear access cover E Timing case F Inlet manifold G...

Page 12: ...H J K L A Inlet manifold B Oil cooler remote C FEAD belt tensioner D Torsional vibration damper E Coolant pump drive pulley F Lubrication oil sump G Oil drain plug sump H Starter motor assembly J Wate...

Page 13: ...ravels down the cylinder it draws filtered air at atmospheric pressure and ambient temperature through an air filter and inlet valves into the cylinder Compression When the piston reaches the bottom o...

Page 14: ...6900 3 15 15 Figure 11 3 2 4 1 B C 746030 1 Induction 2 Compression stroke 3 Power stroke 4 Exhaust stroke A Camshaft B Camshaft lobe Inlet valve operation C Camshaft lobe Exhaust valve operation BDC...

Page 15: ...Our support email ebooklibonline outlook com...

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