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Section 1 - General Information
Contents
1-i
1-i
Page No.
Contents
Introduction
Identifying Your Machine ........................................................................... 1-1
Safety
Introduction ................................................................................................ 1-3
Use
Introduction ................................................................................................ 1-5
Scope ........................................................................................................ 1-6
Personnel ..............................................................................................1-6
Newest Data ..........................................................................................1-6
Format ....................................................................................................... 1-7
Left Side, Right Side ..............................................................................1-7
Hydraulic Schematic Codes ...................................................................... 1-8
Colour Codes ........................................................................................1-8
Routine Maintenance
Maintenance Schedules ............................................................................ 1-9
Service Tools
Numerical List .......................................................................................... 1-11
Section B ................................................................................................. 1-14
Section C ................................................................................................. 1-18
Section E ................................................................................................. 1-19
Section F ................................................................................................. 1-27
Section H ................................................................................................. 1-35
Section K ................................................................................................. 1-36
Service Aids
Sealing and Retaining Compounds ......................................................... 1-37
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1-39
Introduction ..........................................................................................1-39
Bolts and Screws .................................................................................1-39
Hydraulic Connections ............................................................................. 1-43
'O' Ring Face Seal System ..................................................................1-43
'Torque Stop' Hose System .................................................................1-46
`Quick-Connect' Pilot Hoses .................................................................... 1-47
Disconnecting ......................................................................................1-47
Connecting ..........................................................................................1-47
General Procedures
Introduction .............................................................................................. 1-49
Parking the Machine and Making it Safe ................................................. 1-50
Venting the Hydraulic Pressure ............................................................... 1-51
Connecting/Disconnecting Hydraulic Hoses ............................................ 1-52
Battery Disconnection/Connection .......................................................... 1-53
Removing and Replacing Components ................................................... 1-54
Preparation ..........................................................................................1-54
Original Components ...........................................................................1-54
New Components ................................................................................1-54
Torques and Fixings ............................................................................1-54
Battery Charging System Precautions ..................................................... 1-55
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