3
JCB
409ZX Loader
Maintenance Schedule
Inspect every
500 Hours
and replace when filter is full*
Component / System
Action Required
Turbo Pre-cleaner
Check operation of the Turbo Pre-
Cleaner.
Pressuriser Blower
Ensure blower is operational.
HEPA Primary Filter p/n:
500000
Inspect filter capacity indicator.
Replace HEPA filter when 80% or
greater. Vacuum out housing
before replacing the filter
elements.
HEPA Return Air Filter P/N:
500016
Vacuum inside cabin floor before
replacing filter.
Filter Frame Assembly, Mounts,
Seals and Filter Housing
Check door seals, all bolts, screws,
and all mounts are secure.
Check the filter canister & ensure it
is correctly fitted.
Check latches are operational and
in good order.
Replace / Re-tension fixtures and
fittings required.
15,000 Hours / 36 months*
Component / System
Action Required
500 Hour Inspection
All 500-hour inspection actions.
Pressuriser’s Blower
200002
Replace BRUSHLESS Pressuriser
blower.
CRITICAL PARTS & MAINTENANCE SCHEDULE
Critical Parts
Item Part Number
Qty.
Description
Service Interval
1
500000
1
Fresh Air HEPA H14 Filter (Tested as per
EN1822)
1000* Hours (>80%
fan capacity)
2
500016
1
HEPA Return Air Filter
500* Hours
3
200002
1
Brushless Blower Motor
–
24V
15,000 Hours
4
200027
1
BreatheSafe Digital Display
–
Data
Recorder (INPRESS TS)
5
500069
1
Filter Activated Carbon
The following tables show our suggested maintenance schedule
for all units. Please note that site conditions may alter this.
Excludes high corrosion environments.
Data download is required to claim the 3-year warranty on
Brushless Blower Motor.
*Filter service hours are subject to cab sealing efficiency, site conditions and correct system
use.
Suggested Schedule Servicing*
Fan Capacity Indicator
The filter is serviceable if the motor capacity is
between 10% & 80%. We recommend that the filter is
changed if the capacity is over 80%.
*Site dependent
