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17 

JCB   

409ZX Loader    

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Personal Protective Equipment (PPE) 

 

Safety glasses must be worn at all times. 
 

 

Sturdy footwear with rubber soles must be worn.  
 

 

Respiratory protection devices may be required.  
 

 

Gloves may be worn.  
 

 

WARNING

 

For Professional Use Only 

 keep out of reach of children.   

Do not ignite near or around flammable materials.  
Use only in well-ventilated areas, outdoors, and/or with proper respiratory protection. 
Persons with respiratory sensitivity should avoid exposure to any smoke.  
Concentrated smoke may cause severe burns to the skin, eyes, or respiratory system.  
Improper use may result in sufficient inhalation of smoke to cause respiratory tract irritation and lung damage.   
Harmful if swallowed.  

 

SMOKE EMITTER CABIN PRESSURE LEAK TEST  

Directions: (Smoke Bomb) 

1. 

Ensure other workers in close proximity are informed of use.  Place on a non-combustible container, away from flammable 
materials.  

2. 

Place at Blower intake, or upwind of target area, or near centre of space.  

3. 

Orient “Smoke Issues Here” toward air stream, away from surfaces.

 Place candle on a flame / heat resistance plate 

 if not 

it will melt into the plastic surface.   

4. 

Ensure smoke will not create any hazard where it is anticipated to go.  

5. 

Ignite emitter inside the cabin using site approved device i.e., solder 

torch or ‘lighter’

 and conduct smoke test.  

6. 

Do not touch or hold smoke generator after ignition 

 item becomes very hot & remains hot after use.  

 

DANGER

 

Use only as directed. Do not handle until all safety precautions, including Safety Data Sheet, have been read and understood. 
The product contains hexachloroethane. Wear protective clothing. If exposed or concerned, get medical advice. Store in a cool, 
dry, secure location. KEEP OUT OF REACH OF CHILDREN. Dispose of contents/container per location regulations. When used as 
directed, exposure should be limited and usually poses no hazard because the hexachloroethane is consumed inside the tube as 
smoke is produced.  

 

Smoke Emitter Cabin Pressure Leak Test 

1. 

The pressuriser system is switched on (TEST MODE). 

2. 

Hold the smoke emitter angled down. 

3. 

Ignite emitter using site approved ignitor i.e., 

solder torch or ‘lighter’.

 

4. 

When the product ignites, remove the lighter.  

5. 

If the product flames up, blow out the flame.  

6. 

Place the emitter in a non-flammable container and place it inside the cabin at floor level and close the door/windows.  

7. 

Observe smoke leaks to indicate worn-out or broken seal locations. Check leakage points outside the cabin.  

8. 

Do not come into contact with or inhale smoke haze.  

9. 

Wait until the smoke haze 

completely

 disperses before re-entering the cabin. Open door to allow sufficient ventilation of 

smoke prior to entering cabin.  

 

Pre-operational Safety Checks

 

 

Locate and ensure you are familiar with all machine 
operations and controls. 

 

Check work area and walkways to ensure no slip/trip 
hazards are present.  

 

Ensure the work area is clean and clear of any flammable 
material & fire extinguish device is present.  

 

Don’t

 

 

Do not use if an open flame is forbidden.  

 

Never leave the emitter [cabin test] unattended.  

 

Operational Safety Checks 

 

Ensure the machine is correctly isolated / immobilized. 

 

Ensure other persons do not inhale smoke haze.  

 

Take care and do not place a lit emitter close to a 
flammable surface.  

 

Ending Operations and Cleaning Up 

 

Leave the work area in a safe, clean, and tidy state.  

 

Potential Hazards 

 

Falls 

 

Fumes  

 

Fire 

 

May cause cancer 

Exposure is highly unlikely when the product is used as directed. Direct 
contact with the product does not occur.  

 

*This SWP does not necessarily cover all possible hazards associated with this equipment and should be used in conjunction with other references. It is designed as a guide to be used to compliment training and 
as a reminder to users prior to equipment use.   

* Do not handle until MSDS & all safety precautions have been read and understood. Use personal protective equipment as required. 

Before use, carefully read the product label. Safe work practices are advised to avoid eye or skin contact and inhalation. Observe good personal hygiene, 
including washing hands before eating. Prohibit eating, drinking, and smoking in contaminated areas.

 

Avoid inhalation. Mechanical extraction ventilation is 

recommended when the removal of atmospheric contaminants is required. Maintain dust / fume levels below the recommended exposure standard. For small 
amounts, absorb with sand, vermiculite or similar and dispose of at an approved landfill site.   

 

Link to MSDS:   

SMOKE GENERATOR TQ7621AT30S.pdf

 

Summary of Contents for 409ZX

Page 1: ...10 23 Revision 1 Kit Part Number 700075 409ZX LOADER HEPA H14 Variable Speed Pressuriser INPRESS TS Cabin Display with CO2 Sensor HEPA Return Air Filter 61 7 3276 7833 www breathe safe com au sales b...

Page 2: ...play with Data Recorder HEPA Return Air Filter CONTENTS Installation 1 Safety 2 Critical Parts Maintenance Schedule 3 Operator Guide 4 Specifications Pressuriser 5 Parts List 6 14 Technical Details 15...

Page 3: ...L SAFETY MEASURES BEING TAKEN AND ALL RELEVANT CIRCUIT BREAKER OPENED TO ISOLATE THE CIRCUIT THE AIR FILTRATION SYSTEM MAY HAVE SEVERAL TYPES OF HIGH SPEED ROTATING EQUIPMENT INSTALLED WITH VERY SHARP...

Page 4: ...tion All 500 hour inspection actions Pressuriser s Blower 200002 Replace BRUSHLESS Pressuriser blower CRITICAL PARTS MAINTENANCE SCHEDULE Critical Parts Item Part Number Qty Description Service Interv...

Page 5: ...ioning BreatheSafe recommends OEM air conditioning fan is set at mid speed or greater to circulate air around the breathing zone and minimise CO Acceptable operating range for BreatheSafe fan 10 80 80...

Page 6: ...re FEA Testing Critical components FEA Finite Element Analyst tested in Solid Works Simulation CFD Testing CFD Computational Fluid Dynamics simulations in Flow Works to ensure optimum air flow through...

Page 7: ...ing 200009 7 1 24v DC Brushless VSD Motor TL Fan Blade 200002 8 1 O Ring Seal Kit 2 Parts 200010 9 1 Included in 8 200011 10 1 Wiring Sleeve 200012 11 1 HEPA H14 Filter 500000 12 3 M6 Nyloc Nut 300218...

Page 8: ...r Assembly 1 Per Assy Assembly 2 100062F01 0 Inlet Assembly 1 Charcoal Grey MX83 682 Weld Assy 3 100062F02 0 Fresh Air Door Plate Assembly 1 Charcoal Grey MX83 682 Weld Assy 4 100062M01 0 Monitor Asse...

Page 9: ...ssy 3 100062A04 0 SO2 Rail Assembly 1 Charcoal Grey MX83 682 Weld Assy 4 100062F05 0 SO2 Rail Assy 1 Charcoal Grey MX83 682 Weld Assy 5 100062F06 0 SO2 Mount Plate Assy 1 Charcoal Grey MX83 682 Weld A...

Page 10: ...Part No Rev Description Qty Material Thickness Colour Category 1 100062 F729 0 Inlet Mounting Plate 1 Zan 1 6 Per Assy Part 2 100062 F730 0 Fresh Air Inlet 1 Zan 1 6 Per Assy Part 3 300388 0400 76 3 x...

Page 11: ...FRESH AIR MODULE Item No Part No Rev Description Qty Material Thickness Colour Category 1 100062 F738 0 Fresh Air Inlet Door Plate 1 Mild Steel 3 Per Assy Part 2 300388 0060 76 3 x 1 6 60mm 1 Stainles...

Page 12: ...02 0 Monitor Mount Assy 1 Prt Dwgs Prt Dwgs Charcoal Grey MX83 682 Weld Assy 2 100062M03 0 Clamp Plate Assy 1 Prt Dwgs Prt Dwgs Charcoal Grey MX83 682 Weld Assy 3 100062 M730 0 Spacer 2 Mild Steel 3 C...

Page 13: ...el 4 300848 N A 3 Inch Cobra Neck 3 5 300388 0400 76 3 x 1 6 400mm 1 Stainless Steel 6 200308 0 3 90Deg Short Elbow 2 Silicone 7 200308 0 3 90Deg Short Elbow 3 Silicone 8 300388 0140 76 3 x 1 6 140mm...

Page 14: ...iption Qty Material Thickness Colour Category 1 100062R02 0 Return Air Base Assy 1 Charcoal Grey MX83 682 Weld Assy 2 100062R03 0 R A F Frame Assy 1 Charcoal Grey MX83 682 Weld Assy 3 500016 HEPA Filt...

Page 15: ...the filter towards you and remove Fig 3 6 Clean the filter housing of all debris 7 To replace the filter assemble the components in reverse order Carbon Filter Service Kit 1 Please follow the steps sh...

Page 16: ...OSITIVE PRESSURE INSIDE 3 RJ45 CONNECTOR CO2 SENSOR 4 OVERRIDE TOGGLE SW MAX SPEED Item Destination 1 12 24 VOLT POSITIVE SUPPLY 2 CAN H OPTION 3 CAN L OPTION 4 SERIAL TRANSMIT RS232 5 MOTOR CONTROL V...

Page 17: ...Max Fan on the screen while showing the maximum cabin pressure 6 The MAX cabin pressure should be above 250 Pascals related to the efficiency of cabin seals Please note the minimum result for warranty...

Page 18: ...4 When the product ignites remove the lighter 5 If the product flames up blow out the flame 6 Place the emitter in a non flammable container and place it inside the cabin at floor level and close the...

Page 19: ...n close windows to begin testing 3 Enter the Settings menu via the touch screen button 4 Select and press the System Check button to go to System Test Max Fan 5 Record photograph the maximum cabin pre...

Page 20: ...losure and apply new sealing measures Submission for commissioning procedure as per the diagram below The commissioning images required are ID plate Machine Serial Number Asset Number or Call Sign INP...

Page 21: ...play blank Poor power supply Check mains supply fuse correct voltage Check voltage 20AMP supply connections at pin 1 monitor Check earth continuity at controller pin 12 Failed controller Replace monit...

Page 22: ...RAMETERS Placing the BreatheSafe 200027 unit into Setup mode allows the adjustment of the following parameters Time hours minutes seconds Date day month year Pressure alarm setpoint Preferred cabin pr...

Page 23: ...STARTUP OPTIONS DOOR WINDOW SETTING PRESSURE SETPOINT CHECK RUNTIME DATE TIME CO2 SETTING BACK Pressure Settings PRESSURE UNITS Pascals Alarm Set Point Pressure Set Point Pressure Alarm Delay 20 50 5...

Page 24: ...K Settings SYSTEM CHECK VIEW GRAPH EVENT LOG SITE ACCESS MENU BACK Settings Page 1 NEXT STARTUP OPTIONS DOOR WINDOW SETTING PRESSURE SETPOINT CHECK RUNTIME DATE TIME CO2 SETTING BACK Date Time Setting...

Page 25: ...SENSOR TEMP SETTING BUZZER SETTINGS LOG SETTINGS FACTORY SETUP BACK Settings Page 2 ALARM MUTE RESET ZERO SENSOR TEMP SETTING BUZZER SETTINGS LOG SETTINGS FACTORY SETUP BACK Alarm Buzzer Settings ENAB...

Page 26: ...H EVENT LOG SITE ACCESS MENU BACK Settings Page 1 NEXT STARTUP OPTIONS DOOR WINDOW SETTING PRESSURE SETPOINT CHECK RUNTIME DATE TIME CO2 SETTING BACK CO2 Sensor Alarm Setting DISABLE CO2 SENSOR CO2 AL...

Page 27: ...CK Settings Page 1 NEXT STARTUP OPTIONS DOOR WINDOW SETTING PRESSURE SETPOINT CHECK RUNTIME DATE TIME CO2 SETTING BACK CO2 Sensor Alarm Setting DISABLE CO2 SENSOR CO2 ALARM DELAY SETTING CO2 PRIMARY A...

Page 28: ...e following settings in TeraTerm Serial and choose the correct port connection Hint Click on the COMxx Port with the USB serial Port connection from the drop down menu Example COM 21 This connection m...

Page 29: ...tup Hint From the drop down menu click on the Save Setup Name the file and save it 8 The next time a download is required you may restore the setup and the required COM PORT settings will be loaded re...

Page 30: ...d then press the letter V on the keyboard This procedure will paste the copied data onto that Excel sheet Once that data has been pasted onto the Excel sheet click on DATA on the pull down menu follow...

Page 31: ...the defective goods at our Queensland factory or designated branch Alternatively BreatheSafe may elect to provide new replacement parts BreatheSafe approved repair parts or assembled components needed...

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