JBT Fresh'n Squeeze Series Service Manual Download Page 66

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FNS-0014-060-EN June 2019 Rev A

21. Hopper Top Cover, Lid and Sensors

Item Qty Part Number

Description

6 004156032

Nut, Hex, S/L, Light, 8-32, 304SS

8 004385178

Screw, Span, Flat, 8-32 Threaded, 3/4" Lg, 18-8SS

004401023

Screw, Phillips, Extra Wide, 8-32 Threaded, 1/4" Lg, SS

1 006090018

Plug, Knockout, 7/8" ID Hole, Gray Nylon

009080421

Rubber Push-In Bumper with Tight-Grip Stem

2 009284961

Torque Hinge, Concealed, SS

Figure 49. Hopper Top Cover, Lid and Sensors

Summary of Contents for Fresh'n Squeeze Series

Page 1: ...June 2019 2nd Generation Multi Fruit Juicer Service Manual...

Page 2: ...60 EN June 2019 Rev A 2nd Generation Multi Fruit Juicer Service Manual Copyright John Bean Technologies Corporation 2019 JBT Corporation 400 Fairway Avenue Lakeland FL 33801 863 683 5411 Manual No FNS...

Page 3: ...A Table of Contents Important Safety Information 4 Specifications 6 General Information 7 Juicer Screen Descriptions 9 Maintenance 22 Troubleshooting 28 Rebuilding 31 Illustrated Parts List 45 Electr...

Page 4: ...2 Europe JBT Corporation S L Juli n Camarillo 26 4 28037 Madrid Spain Phone 34 91 304 00 45 Fax 34 91 327 50 03 South Africa JBT Pty Ltd Koper Street Brackenfell Cape Town South Africa 7560 Phone 27 2...

Page 5: ...ny access cover is open the interlock switch is defective Turn Juicer off immediately Call for service 2 Prevent unauthorized access to Juicer by locking all covers with supplied key 3 Prevent unautho...

Page 6: ...container capacity 40 Ib of peel 2 cartons 18 kg Three Speeds 25 fruit minute 29 fruit minute 33 fruit minute Electrical Specifications 115V 60 Hz Single Phase 15 AMP Service on a dedicated circuit 1...

Page 7: ...etc without changing or adjusting parts In fact different varieties and sizes of fruit can be juiced to create various fruit juice blends Clean up is simple requiring disassembly of only five parts A...

Page 8: ...8 FNS 0014 060 EN June 2019 Rev A Figure 2 Juicing Components Assembly...

Page 9: ...n A Start Button Starts juicing B Go to Settings Options to change the juicing speed and the animation shown while juicing C Go to Status View various information about the unit D Go to Service Variou...

Page 10: ...hange the number simply click on the number itself and a keyboard will appear If desired dashes and symbols can be added by clicking the down arrow on the top left twice the dash is next to the enter...

Page 11: ...juicers This provides a warning shown later if a safety sensor has failed or is unplugged a Turning this on for juicers that do not support this feature certain juicers with serial number starting wit...

Page 12: ...If language is changed accidentally this page can be reached from the start screen or tap screen by 1 Enter service page gear icon again password is 1 2 Click the next button right arrow found on the...

Page 13: ...the settings page A Stop Button Juicer will continue to run until it reaches the point when the cups are farthest apart NOTE 1 In tap mode the tap handle must be held down for this to function Once t...

Page 14: ...next two each other with two cables entering the back of each plug Switch these two plugs Open the front door and ensure the correct screen appears If this screen is always on it indicates that the fr...

Page 15: ...next two each other with two cables entering the back of each plug Switch these two plugs Open the hopper door and ensure the correct screen appears If this screen is always on then it indicates that...

Page 16: ...25 29 or 33 fruit per minute Be aware that some harder or larger fruit may not process at the higher speeds attempting to do so could lead the juicer to stall repeatedly B Display setting Controls th...

Page 17: ...ber of cycles the juicer has run B Cycles since last service Shows how many cycles have run since the last time the juicer was serviced C Last Service Date Date of the last service was for the juicer...

Page 18: ...a blockage large fruit hard fruit frozen fruit or something else Press the button for the juicer to restart If the error continues the blockage will need to be removed manually Always power off the ju...

Page 19: ...does not have the power to properly press the fruit 2 Pressing the stop button now will cause the juicer to stop immediately instead of running until the cups are farthest apart 3 Cycle counts will n...

Page 20: ...then it is possible a safety sensor has failed Follow the procedure for checking safety circuits in the Electrical Drawings and Procedures section of this manual to determine which sensor is faulty Th...

Page 21: ...es the software will be lost and the juicer will not operate It is best to replace the battery as soon as possible Refer to the battery replacement procedure in the Electrical Drawings and Procedures...

Page 22: ...l Disassemble juicing components Figure 2 Loosen set screw under front knife make sure screw is backed out far enough to clear cutter Cutter should lift out if not tap the cutter lightly from inside t...

Page 23: ...23 FNS 0014 060 EN June 2019 Rev A Figure 6 Sharpening Cutter...

Page 24: ...a Chunks are missing from top end b Score marks 1 32 or deeper appear along the length of the tube Figure 7 Severely Damaged Orifice Tube 3 Check for loose or missing nuts and bolts a Tighten or repl...

Page 25: ...25 FNS 0014 060 EN June 2019 Rev A Figure 8 Proper Orifice Tube Installation...

Page 26: ...Inspect casters for damage or wear Caster must roll freely and front and rear brakes must lock 3 Check all fasteners for tightness Check especially on the Sprockets Crank Arms Fruit Lift and Hopper 4...

Page 27: ...ing shipping or if there is any evidence of oil leak check oil level and add oil if necessary Refer To Figure 10 Use FUCHS FM220 GEAR OIL FG only 8 Check hopper To remove hopper fruit lift upper cup d...

Page 28: ...and 1597 for 15 Amp service and all models of Legrand 2097 for 20 Amp service Others may work as well 2 Building circuit breaker is not properly rated for 15 Amps 3 Extension cord or wiring is too lon...

Page 29: ...ight corner of the fault screen b Enter the password for accessing the service screen c Enter the second service page d Turn off the safety check NOTE This does not fix an issue it just disables the s...

Page 30: ...n or replace cutter as specified in Maintenance section b Install red protective cap onto cutter c After red protective cap is installed remove cutter Handle cutter with care to avoid contact with sha...

Page 31: ...ervice Videos for more details 1 Remove reservoir and all juicing components 2 Remove Front Door and All Covers Sides and Top Remove hopper lid prior to removing top cover so interlock switch and cabl...

Page 32: ...June 2019 Rev A Figure 12 Back View of Juicer Upper Linear Shafts Upper Cup Drive Assembly Upper Rotary Shaft Upper Drive Crank Arm Lower Rotary Shaft Lower Drive Crank Arm Lower Orifice Drive Assm L...

Page 33: ...the set screw and the socket head cap screw on crank arm for upper cup drive Use Motor Shaft Service Tool 06010400 to rotate gear motor as necessary Refer to Figure 13 Repeat above steps on crank arm...

Page 34: ...hafts Note Lower Shaft will be removed downward through the waste bin area Refer to Figure 15 5 Lift out upper and lower drive arms with linkages still attached Refer to Figure 16 6 Disassemble linkag...

Page 35: ...35 FNS 0014 060 EN June 2019 Rev A Figure 16 Removal of Upper and Lower Drive Arms with Linkages and Crank Arms Figure 17 Loosen Set Screws and Socket Head Screws and Remove Sprockets...

Page 36: ...threaded removal rod or can be driven or pressed out using driver New bearings can be installed by compression Figure 20 by using installation pilot installation washer and long threaded installation...

Page 37: ...0014 060 EN June 2019 Rev A Figure 19 Removing Bearings from Lower Drive Arm Figure 20 Installation of Bearings into Drive Arms Bearing Installation Washer Bearing Installation Rod Bearing Installatio...

Page 38: ...threaded ends are on the crank arms Refer to Figures 21 and 22 Use Loctite 242 on all fasteners Tighten to torques as shown Make sure rod end lock spacer is installed on rod end in upper drive arm Ma...

Page 39: ...39 FNS 0014 060 EN June 2019 Rev A Figure 22 Completed Assembly of Lower Drive Arm...

Page 40: ...ase can be used on outer diameter of bearings to aid in installation 11 There are thrust washers next to each bearing on the main frame Make sure the old ones have been removed and new ones installed...

Page 41: ...41 FNS 0014 060 EN June 2019 Rev A Figure 24 Removing Bearing from Upper Rotary Drive Figure 25 Installation of Bearings and Thrust Washers Bearing Removal Rod Bearing Removal Slug 1 1 4...

Page 42: ...igure 26 Thrust Washer on Both Sides 13 Before installing chain align timing marks as shown Refer to Figure 27 This is critical to operation of the machine Adjust chain as shown in Maintenance section...

Page 43: ...13 004350648 Screw Cap Hex 5 8 11 x 1 1 2 C G 14 004350571 Screw Cap Hex 1 2 13 x 1 1 2 Full Thread C G 15 004110063 Nut Hex 1 2 13 Grade 8 Steel 16 004815100 Washer Plain Narrow 1 2 C G 17 004815080...

Page 44: ...44 FNS 0014 060 EN June 2019 Rev A Figure 28 Rebuild Tool Kit...

Page 45: ...Assembly Lower and Upper 53 9 Sliding Shafts 54 10 Rotating Shafts Thrust Bearings 55 11 Wiring Routing Tabs Weld Stubs 56 12 Chain Tensioner 57 13 Chain Sprocket and Motor Mounting 58 14 Grease Fitt...

Page 46: ...46 FNS 0014 060 EN June 2019 Rev A 1 Cart Tool Holder Mounting Item Qty Part Number Description 1 1 06010103 Cart Assembly 2 1 06010291 Tool Holder Figure 29 Cart...

Page 47: ...nter Frame Item Qty Part Number Description 1 12 004011032 Bolt Carriage 3 8 16 X 1 1 4 Lg 304SS 2 9 004156074 Nut Hex S L Light 3 18 16 304SS 3 19 004816086 Washer Flat 3 8 SS 4 1 06010231 Frame 2nd...

Page 48: ...t Number Description 1 12 004011032 Bolt Carriage 3 8 16 X 1 1 4 Lg 304SS 2 1 004156072 Nut Hex S L Heavy 3 18 16 304SS 3 7 004156074 Nut Hex S L Light 3 18 16 304SS 4 15 004816086 Washer Flat 3 8 SS...

Page 49: ...rt Number Description 1 2 004210030 Pin Dowel 3 8 Diameter X 7 8 Lg 304SS 2 4 004210044 Pin Dowel 1 4 Diameter X 1 1 8 Lg SS 3 6 004415013 Screw Shoulder 3 8 X 5 8 Lg 1 2 Shoulder 18 8SS 4 1 06010227...

Page 50: ...060 EN June 2019 Rev A 5 Centering Drive Block Item Qty Part Number Description 1 4 004415014 Screw Shoulder 1 2 X 3 4 Lg 3 8 16 Thread 18 8SS 2 4 06010069 Spacer Alignment Block Figure 33 Centering...

Page 51: ...or Mount Blocks Item Qty Part Number Description 1 4 004415051 Screw Socket Head 3 8 16 Thread 3 Lg 18 8SS 2 4 004701002 Stud Fully Threaded 3 8 16 2 1 4 Lg 18 8SS 3 2 06010071 Spacer Right Angle Moto...

Page 52: ...lock Orifice Tube Drive Block Item Qty Part Number Description 1 1 003030296 Bar Flat Aluminum 3 X 5 2 4 004352397 Screw Cap Hex Full Thread 3 8 16 X 1 1 2 SS 3 16 004806070 Washer Lock 3 8 Reg SS Fig...

Page 53: ...Nylock Pellet 5 9 0043541138 Screw Cap Hex Socket Set Cup Point 3 8 16 6 4 004816100 Washer Plain N 1 2 SS 7 5 004816120 Washer Plain N 5 8 SS 8 1 007143009 Counter Sunk Disc Magnetic 3 4 OD 9 1 0600...

Page 54: ...X 1 SS 2 9 0043541138 Screw Cap Hex Socket Set Cup Point 3 8 16 3 16 004806070 Washer Lock 3 8 Reg SS 4 2 06000064 Upper Cup Drive Linear Shaft 5 1 06000063 Linear Orifice Drive Shaft 6 1 06010064 Bl...

Page 55: ...her Thrust 1 1 2 ID X 2 1 2 OD 2 2 005098112 Thrust Washer 3 1 005576061 Key Square 1 4 X 3 4 Lg 416SS 4 2 005576286 Key Square 3 8 X 1 1 4 Lg 304SS 5 1 06006061 Shaft Rotary Orifice Drive 6 1 0600610...

Page 56: ...Threaded Flange 10 24 X 3 4 Lg SS 2 20 004156041 Nut Hex S L 10 24 SS 3 5 006270314 Clamp Chemical Resistant 7 16 ID 1 Line 4 1 006270317 Clamp Chemical Resistant 1 4 ID 1 Line 5 3 006270318 Clamp Ch...

Page 57: ...3 8 16 X 7 8 Lg 304SS 4 1 004352415 Screw Cap Hex Full Thread 3 8 16 X 3 1 2 Lg SS 5 16 004806070 Washer Lock 3 8 Reg SS 6 1 004605030 Spacer Unthreaded 1 OD 3 8 Lg 5 8 Screw 18 8SS 7 1 005806374 Spro...

Page 58: ...16 18 X 3 4 Lg C G 4 9 004541138 Screw Socket Set Cup Point 3 8 16 5 4 004701002 Stud Fully Threaded 3 8 16 X 2 1 4 Lg 18 8SS 6 16 004806070 Washer Lock 3 8 Reg SS 7 1 005220148 Chain 60 Single Stran...

Page 59: ...59 FNS 0014 060 EN June 2019 Rev A 14 Grease Fittings Item Qty Part Number Description 1 2 007120205 Fitting Grease 1 4 28 x 45mm Figure 42 Grease Fittings...

Page 60: ...385055 Screw Machine Flat Head 10 24 X 1 Lg Phillips Head 3 10 004816052 Washer Plain 10 SS 4 1 06010216 Splash Guard Upper 5 1 06010217 Splash Guard Lower 6 1 06010262 Upper Guard Cover Upper Splash...

Page 61: ...Head Pan 10 24 Threaded 7 8 Lg Phillips Head 18 8SS 4 2 004405008 Screw Set Cup Point 3 8 16 X 1 1 4 Lg 18 8SS 5 4 004501152 Screw Cap Hex S L 3 8 16 X 1 Lg SS 6 16 004806070 Washer Lock 3 8 SS 7 10...

Page 62: ...2 1 4 Lg 304SS 3 2 004356104 Screw Cap Hex Socket Head 3 8 16 X 1 Lg 316SS 4 52 004401023 Screw Phillips Head Extra Wide 8 32 Threaded SS 5 1 004605029 Standoff Hex 5 8 X 1 2 3 Lg 18 8SS 6 4 004816080...

Page 63: ...ap Socket Head 1 4 20 X 1 1 4 Lg SS 5 4 004396116 Screw Round Bind Slot Extra Wide 4 40 Threaded 5 8 Lg SS 6 52 004401023 Screw Phillips Extra Wide 8 32 Threaded 1 4 Lg SS 7 4 004816060 Washer Plain 1...

Page 64: ...64 FNS 0014 060 EN June 2019 Rev A 19 Electrical Connections Figure 47 Electrical Connections...

Page 65: ...65 FNS 0014 060 EN June 2019 Rev A 20 Hopper Item Qty Part Number Description 1 1 06010162 Hopper Assembly 2 2 06010254 Screw Spanner Hopper Figure 48 Hopper...

Page 66: ...Light 8 32 304SS 2 8 004385178 Screw Span Flat 8 32 Threaded 3 4 Lg 18 8SS 3 52 004401023 Screw Phillips Extra Wide 8 32 Threaded 1 4 Lg SS 4 1 006090018 Plug Knockout 7 8 ID Hole Gray Nylon 5 2 00908...

Page 67: ...op 1 8 SS 6 14 004385174 Screw Round Drilled Spanner Extra Wide 8 32 X 1 2 SS 7 52 004401023 Screw Phillips Head Extra Wide 8 32 Threaded SS 8 2 004510107 Screw Button Head 3 8 16 X 1 Lg Philips 18 8S...

Page 68: ...6 004156032 Nut Hex S L Light 8 32 304SS 2 4 004385178 Screw Span Flat 8 32 Threaded 3 4 Lg 18 8SS 3 2 004392175 Screw Machine Pan 8 32 X 3 4 Lg 304SS 4 52 004401023 Screw Phillips Pan Extra Wide 8 32...

Page 69: ...ev A 24 Decals Standard Item Qty Part Number Description 1 1 009450032 Decal Fresh N Squeeze Logo 2 1 009450040 Decal Cleaning Components 3 1 06000104 Decal Warning Label Sheer Hand Crush English Span...

Page 70: ...14 060 EN June 2019 Rev A 25 Decals 3 Piece Large Logo Optional Item Qty Part Number Description 1 3 009450245 Decal MFJ Logo Fresh N Squeeze 10 25 X 22 Matte Vinyl Figure 53 Decals 3 Piece Large Logo...

Page 71: ...ound 4 40 X 3 16 Lg 304SS 3 1 06000004 Cup Lower Machined 4 1 06000022 Nozzle Straight FDA Grade 5 1 06000027 Cup Upper Assembly 6 1 06000225 Cutter and Knives Machined 7 2 06000098 Nut Spanner 8 1 06...

Page 72: ...ts Item Qty Part Number Description 1 1 06010494 Handle Momentary 1a 1 06010495 Handle Continuous 2 1 06010485 Spout Cap 3 1 06010482 Spout Body 4 1 06010479 Self Service Housing 5 1 06010442 Manifold...

Page 73: ...09080328 Brush Tube 1 4 1 009092018 Cap Cover 5 1 009092023 Waste Container 21 X 17 X 12 Polyethylene Grey 6 1 009710031 Stone Sharpening Half Round 7 1 06000077 Tool Wrench 5 16 Diameter 8 1 06000084...

Page 74: ...nges Item Qty Part Number Description 1 2 004385176 Screw Span Pan 8 32 Threaded 5 8 Lg 18 8SS 2 1 06010146 Drip Tray Weldment 3 1 06010147 Drip Tray Cover 4 1 06010315 Door Assembly 4a 1 06010411 Sel...

Page 75: ...cer The following parts list drawings are provided Parts List Parts Drawing Page 30 Drive Motor Wiring 3 Phase 230V 460V 50 Hz 60 Hz 06010357 76 31 VFD Enclosure Assembly 06010366 77 32 Electrical Pan...

Page 76: ...ng 3 Phase 230V 460V 50 Hz 60 Hz 06010357 Item Qty Part Number Description 1 1 005617345 Gear Motor Worm 1 5 HP 3 PH 230V 460V 50 Hz 60Hz 1 25 Gear 1 25 Shaft 2 1 06010366 VFD Enclosure Assembly Figur...

Page 77: ...0314 HMI VFD Signal Cord 6 1 06010311 Rear Enclosure Bracket 7 1 006280536 VFD 115 230V 50Hz 60Hz 1 5 HP 2 HP UL 8 12 004816052 Washer Plain 10 SS 9 4 004401023 Screw Phillips head Extra Wide 8 32 Thr...

Page 78: ...re Polycarbonate 10 9 X 7 4 X 7 1 Insulated Sealed 23 1 006160071 Relay Overload 12 16A 24 1 006160110 Relay Din Rain Mount 24V 12mA 6A Rating 400 VAC 25 1 006160136 Safety Relay Din Rail Mount 24 VAC...

Page 79: ...79 FNS 0014 060 EN June 2019 Rev A Figure 60 Electrical Panel Assembly Sheet 1 of 2...

Page 80: ...80 FNS 0014 060 EN June 2019 Rev A Figure 61 Electrical Panel Assembly Sheet 2 of 2...

Page 81: ...81 FNS 0014 060 EN June 2019 Rev A Figure 62 Wiring Schematic Electrical Panel Sheet 1 of 2...

Page 82: ...82 FNS 0014 060 EN June 2019 Rev A Figure 63 Wiring Schematic Electrical Panel Sheet 2 of 2...

Page 83: ...83 FNS 0014 060 EN June 2019 Rev A Figure 64 Wire Table Electrical Panel...

Page 84: ...e decimal place each time a value is entered as it is not always in the same place Setting New Value Purpose 0 01 05 00 Motor Amps 0 04 0002 Setting to enable operation with GFCI outlets 1 01 0002 Dis...

Page 85: ...fore it can be replaced Tools that are necessary for this procedure Digital multimeter preferably with audible continuity Spanner bit A second person to actuate the sensors is helpful but not necessar...

Page 86: ...Hopper with Side Access Panel Removed 4 The safety cables will need to be disconnected These are the two connectors on the top far side of the panel each has two cables coming out of them Refer to Fi...

Page 87: ...associated with each connector Refer to Figure 69 Figure 69 Connector Numbering 7 Select the connector for the front door safety 8 Place the multimeter s leads into sockets 4 and 7 Refer to Figure 70...

Page 88: ...ee continuity make sure that the magnet is lined up properly Remove it and line it up again sometimes if the magnet is held up to the sensor crookedly at first the sensor will not register it and the...

Page 89: ...fer to Figure 74 Figure 74 Magnet Positioning 16 As with before if the sensor is working continuity shuld exist when the magnet aligns with the sensor and turn off when the magnet is removed 17 Once c...

Page 90: ...efore align the magnet and check for continuity If continuity is detected when magnet is present and shuts off when removed the safety is okay If no continuity is detected or always detected realign t...

Page 91: ...g a low battery warning message Recommended replacement battery Renata CR2450N alternative batteries may not work Necessary steps 1 Before powering down the machine take a picture of the status screen...

Page 92: ...cratch or harm the screen Setting on a clean cloth is preferable 7 Locate the two green wire terminal strips on the PLC large black device on the inside of the lid and detach both of them May need to...

Page 93: ...it Board Removal 9 Locate remove and replace the bad battery with a new battery CR2450N One side of the battery housing has a cutout Lift the battery up from this side and pull out of the housing Repl...

Page 94: ...ctors Refer to Figure 85 Figure 85 Align Circuit Board Pins and Reinstall b To do this find the side of the PLC with a small notch on it and find the small piece on the edge of the board that lines up...

Page 95: ...o the lower end of the cover while the longer screws are on the higher end closest to the on and off switch Refer to Figure 88 Figure 88 PLC Cover Screws 13 Reattach both green wire terminal strips Us...

Page 96: ...Reconnect electrical plug 18 Power up the machine and ensure that the battery warning message does not reappear If the new battery was not properly seated the warning message will likely appear withi...

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