JB PLATINUM BEAST DV-340N Operating Manual Download Page 4

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JB INDUSTRIES 

 •  12 CFM PLATINUM BEAST OPERATING MANUAL  •  800.323.0811  •  [email protected]  •  JBIND.COM

                                                                              JB INDUSTRIES

Part No  10340-308   0722  

©2022 JB Industries, Inc    Printed in the USA

WARRANTY

PLATINUM

®

 Premium, Dual Voltage, and Spark-Proof pumps are warrantied against defects in materials and 

workmanship for two years OTC—not changing oil will void warranty  
PLATINUM

® 

FLEX pump is warrantied against defects in materials and workmanship for two years OTC—not 

changing oil will void warranty  PLATINUM

® 

FLEX Battery, Charger and AC Adapter are warrantied against defects 

in materials and workmanship for one year OTC  
JB products are guaranteed when used in accordance with our guidelines and recommendations  Warranty 

is limited to the repair, replacement, or credit at invoice price, (our option) of products which in our opinion 

are defective due to workmanship and/or materials  In no case will we allow charges for labor, expense or 

consequential damage  Repairs performed on items out of warranty will be invoiced on a nominal basis; contact 

wholesaler for details  Product Warranty Registration, Limited Warranty and OTC Warranty are available online at 

www jbind com 

RETURN FOR REPAIR

In the event your pump requires repair, please contact JB Customer Service Department to obtain a  

Return Goods Authorization (RGA) number  Ensure that all returned products are packed to avoid any 

damage in shipment  Paperwork should be placed in a separate plastic bag and should include JB’s 

assigned RGA number, a description of the problem and any customer assigned repair or purchase  

order number, if applicable  

Contact Customer Service for RGA number: 

800 323 0811 Toll 

800 552 5593 Toll Fax

Customers in Alaska, Arizona, California, Idaho, Montana, Nevada, Oregon, Utah, and Washington have the option of sending vacuum 

pump repairs to JB or Merced.

JB Industries

 

RGA#_________  

601 N  Farnsworth Ave  

Aurora, IL 60505 

630 851 9444 Tel 

630 851 9448 Fax

Merced AC Equipment Service

 

RGA#_________  

805 S  Fremont 

Alhambra, CA 91803 

626 293 5710 Tel 

626 289 1961 Fax 

TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Pump hard to start

A  Power cord not plugged in securely 

B  Motor switch not on 

C  Pump temperature below 30°F 

D  Pump has not been shut down properly 

E   Low Battery (DV-142-FLEX or  

DV-85-FLEX)

A  Plug power cord in securely 

B  Turn motor switch to ON position 

C  Warm up pump to 30°F and turn motor switch on 

D  Follow proper start up and shut down procedures  

E  Check battery charge; re-charge if neccessary 

 

Step 1:

 Remove 1/4" cap 

Step 2: 

Move blank-off valve to OPEN position 

Step 3:

 Turn pump on 

Step 4: 

Run 2 to 3 seconds and close blank-off valve

PROPER START UP AND SHUT DOWN PROCEDURES

:

Step 1: 

Close blank-off valve 

Step 2:

 Open gas ballast valve 

Step 3: 

Run 2 to 3 seconds 

Step 4:

 Shut pump off 

Step 5:

 Close gas ballast valve

NOTE:

 See previously discussed topic 

Breaking Vacuum

Pump won’t pull deep vacuum 

In order for your pump to pull to a near 

perfect vacuum, oil must be clean and 

moisture-free throughout evacuation  

A  Contaminated oil 

B  Oil level too low 

C  Air leak in system being evacuated 

D  Pump inlet fittings missing or not tightened 

E  Coupler slipping 

F  Missing or damaged seals or o-rings

A  Change oil 

B  Add oil 

C  Locate and repair leak(s) 

D  Clean or replace o-ring 

E  Tighten coupler set screws to flats of cartridge and motor 

F  Replace damaged seals or o-rings 

 

Step 1:

    With isolation valve closed, start pump  Oil level should be to the top of the oil level line embossed on the 

front of the pump’s cover  Just a teaspoon low can affect the ultimate vacuum 

Step 2:

   Flush pump and refill with fresh oil  See 

Cleaning and Testing Pump

 on page 4 for review 

Step 3:

   Check all connections to pump and system for damaged or missing o-rings  If brass adapters are being used, 

make sure copper gaskets are in place 

Oil drips from point where 

shaft enters the pump housing

Damaged shaft seal

Replace shaft seal

Pump shuts down and will  

not start 

A  Thermal overload may be open 

B   Low Battery (DV-142-FLEX or  

DV-85-FLEX)

A.  Step 1:

 Disconnect pump from system 

Step 2:

 Wait approximately 15 minutes for motor to cool 

Step 3:

 Turn pump on 

Step 4:

 If it cycles off again, return for repair

B.

 Check battery charge; re-charge if necessary

Pump cycles on and off from a 

completely cold start and then 

runs smoothly

A   Oil backed up into cartridge and was being 

cleared out

B  Pump has not been shutdown properly

Step 1:

 Remove 1/4" cap 

Step 2:

 Turn pump on

Motor just hums

If pump has been dropped, the armature in 

motor may be out of alignment with the motor’s 

bell housing

Step 1:

 Set pump on bench with motor standing up (Figure 3 of this booklet)

Step 2:

 Loosen the four motor bolts

Step 3:

 Shake motor and re-tighten motor bolts

Step 4:

 Start pump

If this doesn’t work, the pump most likely will need to be sent in for repair 

Motor runs, but no suction

A  Flexible coupler is either broken or loose 

Step 1:

  Set pump on bench with motor standing up

Step 2:

  Look between motor and pump housing from the bottom to see if the flexible part of the coupler is split or broken  

If it is broken, see 

Flexible Coupler

 section of this booklet  If the coupler is not broken, the coupler may be spinning 

on either the shaft to motor or cartridge 

Step 3:

  Go to www jbind com and on the tool bar go to 

Product Support

  Select instruction sheets from the drop down 

menu and go to cartridge replacement instructions  These instructions are good for replacing: flexible couplers, 

motors, shaft seals, and cartridges 

Summary of Contents for PLATINUM BEAST DV-340N

Page 1: ...ing sealed oil drain valve to prevent leaks 1 HP DC motor with broad operating voltage range Illuminated low profile rocker switch Lift ring for easier hoisting Gas ballast for extended oil life Large diameter oil fill opening Angled easy access 1 4 3 8 or 1 2 intake tee Ergonomic 1 2 NPT break resistant handle Large oil level sight glass Four point stable base Oil mist filter controls exhaust DV ...

Page 2: ...ing Oil Step 1 Remove filter from pump Slowly add oil until level rises to the top of the oil level line Figure 2 Step 2 Replace filter If oil level is too low you will hear air out of the exhaust If oil level is too high excess oil will be blown out of the exhaust IMPORTANT Use oil specifically refined for deep vacuum pumps Using oil not refined for deep vacuum pumps and or operating with contami...

Page 3: ...ilter 19 PR 306 Spacer 20 PR 607 Motor 23 PR 7 Gas ballast valve w o ring 24 P90009 O ring gas ballast valve PLATINUM SERIES REPAIR PARTS ALL MODELS REF NO PART NO DESCRIPTION 26 PR 75 Cushioned handle w lift ring 1 2 NPT 27 PR 22 Oil fill plug w o ring 28 PR 56 Adapter nut w nut o ring 30 PR 501 Cushion and cap 1 2 NPT 3 PR 301 DV 285N Cover assembly w sight glass and drain valve 5 PR 311 Cover s...

Page 4: ...e PROPER START UP AND SHUT DOWN PROCEDURES Step 1 Close blank off valve Step 2 Open gas ballast valve Step 3 Run 2 to 3 seconds Step 4 Shut pump off Step 5 Close gas ballast valve NOTE See previously discussed topic Breaking Vacuum Pump won t pull deep vacuum In order for your pump to pull to a near perfect vacuum oil must be clean and moisture free throughout evacuation A Contaminated oil B Oil l...

Page 5: ... tórica para evitar fugas Motor CC de 1 HP con amplio rango de voltaje de funcionamiento Interruptor basculante iluminado de perfil bajo Cáncamo de elevación que facilita el levantamiento Lastre de gas para una vida prolongada del aceite Abertura de llenado de aceite de diámetro grande Pieza de admisión en T angular de acceso fácil de 1 4 3 8 o 1 2 Mango ergonómico de 1 2 NPT resistente a la rotur...

Page 6: ...hasta que el nivel alcance el tope de la línea Fig 2 Paso 2 vuelva a colocar el filtro Si el nivel de aceite es demasiado bajo escuchará que sale aire por el escape Si el nivel de aceite es demasiado alto el exceso de aceite saldrá expulsado por el escape IMPORTANTE utilice aceite especialmente refinado para bombas de vacío profundo El uso de aceite no refinado para bombas de vacío profundo o el f...

Page 7: ... PR 607 Motor 23 PR 7 Válvula de lastre de gas con junta tórica 24 P90009 Junta tórica válvula de lastre de gas PIEZAS DE REPARACIÓN DE LA SERIE PLATINUM TODOS LOS MODELOS N º DE REF N º DE PIEZA DESCRIPCIÓN 26 PR 75 Mango acolchado con cáncamo de elevación de 1 2 NPT 27 PR 22 Tapón de llenado de aceite con junta tórica 28 PR 56 Tuerca de adaptación con junta tórica de tuerca 30 PR 501 Acolchado y...

Page 8: ...egundos y cierre la válvula de obturación PROCEDIMIENTOS DE ARRANQUE Y APAGADO CORRECTOS Paso 1 cierre la válvula de obturación Paso 2 abra la válvula de lastre de gas Paso 3 deje funcionar por 2 a 3 segundos Paso 4 apague la bomba Paso 5 cierre la válvula de lastre de gas NOTA consulte el tema anteriormente tratado Interrupción del vacío La bomba no genera un vacío profundo Para que su bomba pued...

Page 9: ...nt torique pour éviter les fuites 1 moteur HP c c avec large plage de tension de fonctionnement Interrupteur à bascule éclairé à profil bas Bague de levage pour faciliter le levage Lest de gaz pour longévité accrue de l huile Ouverture de remplissage d huile de grand diamètre Raccord d admission en T coudé facile d accès de 1 4 3 8 ou 1 2 Poignée résistante aux chocs 1 2 NPT ergonomique Grand verr...

Page 10: ...igne le haut de la ligne de niveau d huile figure 2 Étape 2 Remplacer le filtre Si le niveau d huile est trop bas vous entendrez l air sortir de l échappement Si le niveau d huile est trop haut l huile excédentaire sera chassée par l échappement IMPORTANT utiliser de l huile spécialement raffinée pour les pompes à vide profond L emploi d huile non raffinée pour les pompes à vide profond et ou son ...

Page 11: ...07 Moteur 23 PR 7 Vanne de lest de gaz avec joint torique 24 P90009 Joint torique vanne de lest de gaz PIÈCES DE RECHANGE POUR LA SÉRIE PLATINUM TOUS MODÈLES Nº DE RÉF Nº DE PIÈCE DESCRIPTION 26 PR 75 Poignée souple avec bague de levage 1 2 NPT 27 PR 22 Bouchon de remplissage d huile avec joint torique 28 PR 56 Écrou adaptateur avec joint torique d écrou 30 PR 501 Coussinet et capuchon 1 2 NPT 3 P...

Page 12: ...ompe 2 à 3 secondes Étape 4 Éteindre la pompe Étape 5 Fermer la vanne de lest de gaz REMARQUE voir la rubrique précédemment discutée Rupture du vide La pompe refuse de générer un vide profond Pour permettre à votre pompe de générer un vide presque parfait l huile doit être propre et exempte d humidité pendant toute la procédure de génération du vide A Huile contaminée B Niveau d huile trop bas C P...

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