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www.jayline.co.nz

NOVEMBER 2016

Congratulations on the purchase of your Walltherm Air® Ultra Low Emission Burner, 

by Jayline.

The Walltherm Air® Ultra Low Emission Burner is not a conventional wood fi re, it is a 
‘wood gasifi cation stove’, developed for the optimal burning of air dried natural wood.

The principle of the wood gasifi cation stove & double combustion and its advantages

Generally:

 In a wood burning stove, a correctly burning fl ame emits the same amount of carbon dioxide 

(CO

2

) as would be emitted through the natural decomposition of the wood itself. 

The quantity of CO

2

 produced by combustion or decomposition of a tree is equal to the quantity of CO

2

 that 

the tree would have extracted from the environment, releasing oxygen into the air whilst utilising the carbon 
for growth during its lifetime.

Unlike wood, when fossil fuels are burned (which are not renewable), like coal, diesel oil & gas, a huge 
amount of CO

2

 accumulated in the course of millions of years is emitted into the atmosphere, increasing 

the green-house effect. Consequently, the use of wood as fuel maintains the perfect equilibrium of nature 
because it is a renewable fuel of which burning is comparable with nature’s life cycle.

The principle of clean combustion is in perfect harmony with these characteristics.

Double combustion: 

What exactly do we mean by clean double 

combustion and how does it work? By controlling the fl ow of 
primary air and by adding secondary air, secondary combustion, 
or post-combustion, takes places. This is indicated by a second 
characteristically clearer and stronger fl ame below the main fl ame. 
By adding new oxygen, this fl ame consumes the unburned gasses, 
remarkably improving heat production and reducing the harmful 
emission of CO (carbon monoxide) caused by incomplete combustion. 
This is a unique feature of the Walltherm Air® stove.

Simply by burning your Walltherm Air® fi re correctly, you can improve effi ciency, reduce fuel consumption 
and minimise air pollution.  

Please read this installation and operation manual carefully.

The installation of this fi re must comply with the Installation Standard AS/NZS 2918:2001 as well as any 
additional local requirements. Please ensure you have all relevant permits prior to installation.

Keep this booklet as a reference guide.

Summary of Contents for WALLTHERM AIR

Page 1: ...WALLTHERM AIR FREESTANDING WOOD FIRE INSTALLATION OPERATION INSTRUCTIONS October 2014 NOVEMBER 2016 Please leave this information with the appliance...

Page 2: ...___________ ______________________________________________________________________________ EMAIL ________________________________________ PHONE ________________________ MODEL _________________________...

Page 3: ...ect Consequently the use of wood as fuel maintains the perfect equilibrium of nature because it is a renewable fuel of which burning is comparable with nature s life cycle The principle of clean combu...

Page 4: ...ns as well as advise on permits consents required for the installation in your area Please follow carefully all dimensions and recommendations provided on the individual speci cation sheet for your mo...

Page 5: ...m the top of the oor protector to the cowl The 200mm liner must be tted from the ceiling plate and must extend all the way to the ue cowl 2 x 1200mm lengths are supplied in the MKIII Flue Kit Flue exi...

Page 6: ...supplied 3 External combustion air through the oor not approved for CM1 installations This can be achieved by cutting the bottom 180mm vent aperture in the re as shown in Figs 2 This requires an air...

Page 7: ...solating switch The electrical installation requires a COC Certi cate of Compliance obtained from the electrician Electricity supply 230V 50Hz N E L FAN FIRE BOX MOTOR ELECTRICAL ENCLOSURE FAN MOUNTIN...

Page 8: ...ULT IN HAZARDOUS CONDITIONS WHERE SUCH ACTION IS CONSIDERED THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE 4 CAUTION CRACKED AND BROKEN COMPONENTS E G GLASS PANELS OR CERAMIC BRICKS MAY RE...

Page 9: ...People with respiratory heart or other relevant medical conditions should avoid inhaling vapours during the curing process All VHT paint will cure at the highest temperature achieved and will produce...

Page 10: ...en switch the bypass valve to the run position Fig 4B Please note If the lower chamber ame is pulsing or puf ng when changing the re mode this will sort itself out however it is quicker to switch the...

Page 11: ...to Start 4a before opening the door when refuelling as this will prevent smoke entering the room Do not attempt to add fuel or any objects into the lower chamber Keep the lower door closed at all time...

Page 12: ...d be in an open area so that air can circulate through them During the summer as warm breezes ow through the stacks carrying away the evaporating water the moisture content of the wood will fall to ar...

Page 13: ...e ashes are completely cold and not burning c Always use the most appropriate tools and items supplied Daily cleaning Figs 5 Insert the shovel into the lower combustion chamber and use the small brush...

Page 14: ...ny at object If this gap is not cleaned properly there will be no air ow coming down through it from above and the glass of the lower door will not be cooled The grid in the lower combustion chamber a...

Page 15: ...the re Cleaning the heat exchanger tubes Figs 8 To clean the tubes remove the top cover behind the ue spigot then you can see the heat exchanger tubes Clean all tubes with the long brushes Important...

Page 16: ...st be done regularly to avoid serious ue res Frequently used res should be cleaned at least once a year some sooner The cleaning rate however depends on the burning habits of the individual operating...

Page 17: ...ay appear re bricks may crack and disintegrate We recommend you check your re visually several times a year for damaged components Recognising errors and taking measures against faults ERROR POSSIBLE...

Page 18: ...er door with glass 3b Lower chamber grid 4 Smoke channels 4a Flue pipe ange with thermometer 4b Horizontal smoke channels 4c Lid opening for access to smoke channels for cleaning 5 Bypass Valve functi...

Page 19: ...FIRE OTHER THAN THE DOOR HANDLE WHEN IN USE AS ALL PARTS ARE EXTREMELY HOT WARNING SUPERVISE CHILDREN AT ALL TIMES WHEN NEAR THE FIRE WARNING DO NOT ATTEMPT ANY CLEANING OF THE FIRE WHEN IN USE WARNI...

Page 20: ...the same time any other minor potential problems can be detected and corrected before they turn into major ones We think this is a small price to pay to ensure your heater is kept in peak condition T...

Page 21: ...rst instance should be directed to the store of purchase Any repairs undertaken without the manufacturer s authority will render the guarantee void Water boosters must be a Jayline model specified wit...

Page 22: ...page 22 www jayline co nz NOVEMBER 2016...

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