Jay-Lor 5425TM Owner'S Manual Download Page 3

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AAA-055-00188

Jaylor Owner Manual

-2-

5000 Series Truck Mount Models

5575 Truck Mount Mixer ........................................................................................................ 36

5650 Truck Mount Mixer ........................................................................................................ 37

5750 Truck Mount Mixer ........................................................................................................ 37

5850 Truck Mount Mixer ........................................................................................................ 38

51000 Truck Mount Mixer ...................................................................................................... 38

51250 Truck Mount Mixer ...................................................................................................... 39

24.

Maintenance and Service Information ...................................................................................... 40

Maintenance Safety ............................................................................................................... 40

Model and Serial Number ...................................................................................................... 40

Following an Effective Maintenance Schedule ...................................................................... 40

Bolt Torque ............................................................................................................................ 41

Fluids and Lubricants ............................................................................................................ 42

Unloading Conveyor .............................................................................................................. 45

Knives .................................................................................................................................... 46

Filtration ................................................................................................................................. 47

Hydrostatic oil reservoir ......................................................................................................... 49

Reservoir Strainer Specification ............................................................................................ 51

Reservoir Breather Cap ......................................................................................................... 51

Hydrostatic Oil Cooling System ............................................................................................. 51

Hydraulic Hose and Electrical Wiring

– Repair and Service ................................................. 52

Machine Mounts .................................................................................................................... 52

25.

Maintenance and Service Records ........................................................................................... 53

26.

Safety Sign .................................................................................................................................. 54

27.

The Particle Seperator ............................................................................................................... 55

Summary of Contents for 5425TM

Page 1: ...Owner Manual 5425TM 5575TM 5650TM 5750TM 5850TM 51000TM 51250TM 0208_Jaylor_ManuaL_Cover_2013_TruckMount indd 1 02 09 2014 4 14 25 PM...

Page 2: ...ocations 14 How to Install Safety Signs 16 11 Operation OVERVIEW 16 12 Machine Components 17 13 Pre Operation Checklist 19 14 Breaking In 20 Before Starting 20 After Operating for hour 20 After operat...

Page 3: ...aintenance Safety 40 Model and Serial Number 40 Following an Effective Maintenance Schedule 40 Bolt Torque 41 Fluids and Lubricants 42 Unloading Conveyor 45 Knives 46 Filtration 47 Hydrostatic oil res...

Page 4: ...trol Console 23 Figure 10 Front Door Configuration 24 Figure 11 Rear Door Configuration 24 Figure 12 8ft 6in Slide Single Discharge 25 Figure 13 Conveyor Boot 31 Figure 14 Imperial Bolt Specifications...

Page 5: ...manual are as seen from the driver s seat and facing forward 2 POLICY STATEMENT It is the policy of Jaylor to improve its products where it is possible and practical to do so Jaylor reserves the righ...

Page 6: ...or does not conform to specifications the Seller upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties s...

Page 7: ...m 6 SERIAL NUMBER LOCATION Always give your dealer the Model Number and Serial Number of your Jaylor when ordering parts or requesting service or other information Depending on the type of service the...

Page 8: ...Truck Mount Models 7 CUSTOMER REFERENCE INFORMATION Jaylor Model Number Jaylor Serial Number Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Other Ma...

Page 9: ...most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death...

Page 10: ...is manual and all safety signs before operating servicing maintaining or adjusting the vertical mixer Only trained competent persons shall operate the vertical mixer An untrained operator is not quali...

Page 11: ...plying pressure to the hydraulic system make sure all components are tight and that hoses and couplings are in good condition Review safety instructions with all personnel annually Maintenance and Rep...

Page 12: ...e hydraulic fittings or hoses The hydraulic system operates under extremely high pressure Such repairs will fail suddenly and create a hazardous and unsafe condition Wear proper hand and eye protectio...

Page 13: ...nger must be safely secured with a working seat belt inside the cab Drive carefully and defensively at all times and especially when negotiating uneven or hilly terrain Watch for overhead obstructions...

Page 14: ...manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information with personnel Make these periodic reviews of SAFETY and...

Page 15: ...ing and the area of particular function related to that area which requires your SAFETY AWARENESS Think SAFETY Work SAFELY Safety Sign Decal Locations Figure 2 Standard Safety Sign Locations 1 Danger...

Page 16: ...AAA 055 00188 Jaylor Owner Manual 15 5000 Series Truck Mount Models Figure 3 Danger Rotating Auger Hazard and Pinch Point Figure 4 Warning Rotating Part Hazard...

Page 17: ...a and press the small sticky portion in place Peel back the remaining paper and smooth the remaining portion of the sign in place 11 OPERATION OVERVIEW The Jaylor mixer is specifically designed to cut...

Page 18: ...ase cutting speed 5 Viewing Window Allows operators to safely view cutting and mixing action inside the drum 6 Unloading Door Opens hydraulically to allow feed discharge 7 Discharge Conveyor Depending...

Page 19: ...and Gearbox Assembly Converts hydraulic pressure to turn augers at an optimal speed for mixing 15 Electronic Scale Indicator Displays the feed weight inside the drum 16 Weigh Bar Supports mixer drum...

Page 20: ...ate the machine as outlined in Section 24 5 Check the hydraulic system Be sure that the hydraulic reservoir is filled to the required specifications Ensure that the machine is properly attached to the...

Page 21: ...lts and fasteners are all tightened properly as indicated in Section 24 4 Check the auger Remove all string twine or other entangled material Check that no hoses are pinched rubbing or being crimped R...

Page 22: ...the weighing system Typically the mixer weigh bars are plugged into a junction bar and then a single line is run into the scale head in the cab The power cord is run to a power connection in the cab...

Page 23: ...restrictor blades can be locked IN to increase cutting aggressiveness or OUT to reduce cutting aggressiveness Proper blade position is determined by the operator s preference Figure 8 Restrictor Blade...

Page 24: ...consists of temperature and pressure warning lights as well as independent speed controls for the augers Figure 9 depicts the layout of the console for proper operation of the mixer Figure 9 Standard...

Page 25: ...The door on all models excluding low profile can be raised up to a maximum of 32 inches 81 cm in height Figure 10 Front Door Configuration Rear Door Discharge The rear discharge door is controlled hy...

Page 26: ...s available with right left or dual discharge options On machines equipped with dual side unloading the conveyor will unload on either side of the machine The conveyor is operated by using the control...

Page 27: ...least full of hydraulic oil At no time is the fluid level to be lower than the minimum level on the tank indicator as damage to the hydraulic system will occur If the fluid level is higher than the m...

Page 28: ...e Penn State Particle Separator is provided with your machine Included at the back of this manual is an article which describes how to use the separator and interpret your results Upon completion the...

Page 29: ...eight of each ingredient as they are added d Mixing time may vary depending on the ingredients being mixed Typically a total mixed ration is achieved in 3 to 5 minutes beginning after the last ingredi...

Page 30: ...Shake the bucket on the loader to control the amount of material being added to the machine Watch the weight indicator to know exactly how much of each ingredient you are adding Operate the auger for...

Page 31: ...unload the feed mixture b For models equipped with center side or corner door discharge use a combination of the opening of the unloading door and ground speed to distribute the feed mixture to the de...

Page 32: ...e the ignition key and wait for all moving parts to stop Once it has completely stopped follow the below recommendations given to remedy the problem Think SAFETY Work SAFELY 19 5 1 Feed Clogging There...

Page 33: ...the door must be secured in an open position with a pair of locking pliers locked just below the door to the drum wall Once the mixer door is secured in the open position and the auger is fully stopp...

Page 34: ...s are clear of the machine and that there are no riders on the machine 3 Make sure all the lights and reflectors that are required by the local highway and transport authorities are in place clean and...

Page 35: ...aged or broken components Repair or replace components as required 5 Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue left from washin...

Page 36: ...aterial wraps around knives Knives dull or worn out Check auger remove entangled material Check knife condition Replace any worn bent and or damaged knives Conveyor doesn t move Insufficient oil flow...

Page 37: ...Working range 1500 to 1600 RPM Horsepower Requirement 250 HP Due to continual product development specifications are subject to change without notice 5575 Truck Mount Mixer Main Component Detail Speci...

Page 38: ...00 RPM Horsepower Requirement 300 HP Due to continual product development specifications are subject to change without notice 5750 Truck Mount Mixer Main Component Detail Specification Mixing Chamber...

Page 39: ...00 to 1600 RPM Horsepower Requirement 335 HP Due to continual product development specifications are subject to change without notice 51000 Truck Mount Mixer Main Component Detail Specification Mixing...

Page 40: ...r Frame Features Heavy duty with provision for 4 point weigh scale system Conveyor Assembly Width and Type 36 91 cm wide chain slat discharge 8 6 length dual left or right discharge options Conveyor D...

Page 41: ...en parking mixer place on a flat level surface put controls in neutral apply parking brake stop engine remove ignition key and wait for all moving parts to stop Be sure to let engine and hydraulic sys...

Page 42: ...220 3 4 225 165 390 290 540 400 7 8 230 170 570 420 880 650 1 345 225 850 630 1320 970 Figure 14 Imperial Bolt Specifications Bolt Diameter A Bolt Torque 8 8 10 9 N m lb ft N m lb ft M3 0 5 0 4 1 8 1...

Page 43: ...cified is recommended for all heavy duty hydraulic applications requiring excellent wear protection This oil has excellent thermal stability and oxidation life which extends drain intervals and protec...

Page 44: ...m Depending on the model and options specified grease locations will vary Grease is required at each cross or u joint found on the driveshaft Grease is also required on the telescopic tube assembly Cr...

Page 45: ...posite the two in view for a total of four bearings When creating a maintenance schedule please keep in mind When greasing the gearbox through the grease line mounted underneath the mixing chamber in...

Page 46: ...roper Chain Tension a The chain is set at the proper tension when it runs without jumping the drive sprockets b Pull up at the center of a span the chain should come up approximately 1 1 2 inches 38 m...

Page 47: ...neutral stop the engine set park brake relieve hydraulic pressure remove ignition key and wait for all moving parts to stop before servicing adjusting repairing or unplugging 3 Install new knives and...

Page 48: ...nner 8 Lubricate the top O ring seal of the replacement filter with oil to ensure a smooth and tight seal upon contact with the filter housing 9 To assist in preventing air locks in the hydraulic syst...

Page 49: ...rostatic Pumps Remember to inspect and replace both of them when servicing 24 8 3 Auxiliary Circuit Filter Located on the return line near the solenoid valve assembly is a hydraulic oil filter The fil...

Page 50: ...1250 340 L 90 US gal 2 Open the supply line shutoff valves 3 Remove the drain plug and allow oil to drain 4 Dispose of the used oil in an environmentally safe manner 5 Remove and inspect the reservoir...

Page 51: ...18 Engage the pumps after 5 minutes Check for hydraulic leaks and verify proper operation of the machine Figure 23 Hydraulic Oil Reservoir 1 Breather Cap 2 Breather Fill Port 3 Oil Level and Oil Therm...

Page 52: ...diately after the light begins flashing 4 Thread the breather into the fitting on top of the hydraulic tank Replacement breather caps can be ordered using Jaylor Part Number AAB 209 00785 IMPORTANT Wh...

Page 53: ...other signs of wear or damage Hose assemblies that are worn or damaged should be removed from service and replaced immediately Machine Mounts It is important to ensure that the machine and its compone...

Page 54: ...lor Owner Manual 53 5000 Series Truck Mount Models 25 MAINTENANCE AND SERVICE RECORDS DATE OF SERVICE DESCRIPTION OF MAINTENANCE OR SERVICE IMPORTANT NOTES ON SERVICE NEXT SERVICE SCHEDULE DATE PHOTO...

Page 55: ...the bale is on the ground and before the bale is placed into the mixer 2 The OPERATOR VIEWING STAND IS NOT to be used in any way for the removal of twine 3 POST THIS NOTICE in a prominent location an...

Page 56: ...e Jaylor Particle Separator is based on the modified 3 sieve Penn State Particle Separator described by Kononoff P J et al 2003 in the Journal of Dairy Science Vol 86 pp 1858 1863 It is intended to be...

Page 57: ...arator Jud Heinrichs Department of Dairy and Animal Science The Pennsylvania State University 324 Henning Building University Park PA 16802 814 865 5491 FAX 814 865 7442 www das psu edu teamdairy Topi...

Page 58: ...ed ranges for individual forages but the real use of the measurement is in combining forages to achieve the proper particle size in the total ration much like combining feeds to achieve the proper pro...

Page 59: ...he crop harvested Ten to 25 percent of the crop should be in the top sieve of the particle separator This means that 10 to 25 percent of the forage particle size is greater than 0 75 inches If the dis...

Page 60: ...800 558 9595 The data sheet and Weibull paper to use with the particle size separator are attached to the back of this publication An accurate scale is also needed for weighing the samples and the box...

Page 61: ...ne should not be drawn beyond 2 and 1 5 inches Referring to Table 2 value e refers to 0 75 inches and value f to 0 31 inches These percentages are plotted on Weibull paper and an appropriate line draw...

Page 62: ...rcentages under each sieve Record data Sample Corn silage Upper sieve 20 grams a Middle sieve 75 grams b Bottom pan 155 grams c Compute total weight and percentages or Proportion remaining on each pan...

Page 63: ...nd results in less rumen solid retention time Diets that have a smaller forage particle size enter the rumen at a smaller size after initial chewing and swallowing and therefore leave the rumen at a f...

Page 64: ...______________________________________________________________________ Suggested ranges for total NDF should be at least 1 10 to 1 20 percent of body weight Forage NDF intake can range from 75 to 1 10...

Page 65: ...ompare their results to the most appropriate target range Recommended distribution of particle size percent remaining on each screen for corn silage haylage and TMR samples Screen Pore Size inches Par...

Page 66: ...mple ID Weight of material retained on each sieve Upper a Middle b Bottom Pan c Sum of Weights d a b c Calculations for percentage retained on each sieve Upper a d 100 Middle b d 100 Bottom Pan c d 10...

Page 67: ...rator 2 Sieve Model 0 1 1 0 Cumulative Percentage Undersized Particle size inches target sample 1 sample 2 TMR Particle Size Analysis For Maximum Milk Makers 0 31 0 5 0 75 2 0 3 0 1 2 5 10 20 30 40 50...

Page 68: ...r 2 Sieve Model 0 1 1 0 Cumulative Percentage Undersized Particle size inches target sample 1 sample 2 Corn Silage Particle Size Analysis For Maximum Milk Makers 0 31 0 5 0 75 2 0 3 0 1 2 5 10 20 30 4...

Page 69: ...tor 2 Sieve Model 0 1 1 0 Cumulative Percentage Undersized Particle size inches target sample 1 sample 2 Haylage Particle Size Analysis For Maximum Milk Makers 0 31 0 5 0 75 2 0 3 0 1 2 5 10 20 30 40...

Page 70: ...nd employment without regard to personal characteris cs not related to ability performance or qualifica ons as determined by University policy or by state or federal authori es It is the policy of the...

Page 71: ...7 8058 ADDRESS 071213 10th Line East Garafraxa Ontario L9W 6Z9 Canada EMAIL Sales sales jaylor com Nutrition nutrition jaylor com Service service jaylor com www JAYLOR com AAA 055 00188 REV 7 0208_Jay...

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