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User manual for Javo Plus M2.0

Version 22300779

page 3 / 27

6.

Operating the machine

21

6.1. Starting the machine

21

6.2. Stopping the machine

21

6.3. Emergency stop

21

7.

Maintenance

22

7.1. Maintenance tools and equipment

22

7.2. Preventive maintenance

22

7.3. Emptying soil bin

23

7.4. Lubricating drill unit

23

7.5. Cleaning elevator buckets

23

7.6. Testing safety circuit

23

7.7. Troubleshooting

24

7.8. Adjust (increase) soil supply belt stroke

25

7.9. Drawings and circuit diagrams

25

7.10. Spare parts

26

7.11. JavoNet

26

7.12. Customer service and advice

26

8.

Disposal of machine / parts of the machine

26

9.

EC declaration of conformity

27

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Summary of Contents for Plus M2.0

Page 1: ...ROUP COMPANY User Manual Original document Version 22300779 Javo Plus M2 0 All rights reserved No part of this publication may be reproduced and or published by means of print photocopy microfilm electronically on tape or by whatever other means for whatever purpose without express prior written permission from Nobels BV ...

Page 2: ... all the options that are available Use only the information of relevance to your machine This machine may be fitted with various options as determined by the intensity of use and customer requirements Contact your Sales Consultant about these Supplier details when not supplied directly by Nobels BV Dealer stamp Nobels BV is not responsible for damage and consequential damage caused by operating e...

Page 3: ...vator belts 11 5 4 3 Adjust elevator speed 11 5 5 Adjust soil scraper height 11 5 6 Adjust drill 12 5 6 1 Check drill s direction of rotation 12 5 6 2 Select drill size 12 5 6 3 Adjust double drill optional 13 5 7 Adjust soil supply 13 5 7 1 Check tension of soil belt 13 5 7 2 Adjust height of soil slide 13 5 7 3 Adjust soil chute 15 5 8 Adjust pot track 15 5 8 1 Adjust pot track 15 5 8 2 Adjust t...

Page 4: ...ent 22 7 2 Preventive maintenance 22 7 3 Emptying soil bin 23 7 4 Lubricating drill unit 23 7 5 Cleaning elevator buckets 23 7 6 Testing safety circuit 23 7 7 Troubleshooting 24 7 8 Adjust increase soil supply belt stroke 25 7 9 Drawings and circuit diagrams 25 7 10 Spare parts 26 7 11 JavoNet 26 7 12 Customer service and advice 26 8 Disposal of machine parts of the machine 26 9 EC declaration of ...

Page 5: ... When several machines are installed in one production line then the entire production line must bear appropriate CE marking before this machine may be commissioned This machine may not be commissioned until CE marking has been applied to the production line Specifications Power supply 400 Volt 50Hz 3 N PE 220 Volt 60Hz or in consultation Connection to power supply 16A 5 pole Power consumption 5 5...

Page 6: ...s machine from rain and moisture Use a ground leakage circuit breaker when you have to use the machine in a moist area 8 Keep hands hair loose clothing and or jewelry etc clear of moving parts of the machine Wear suitable garments without loose parts Wear suitable work shoes 9 Do not remove any connections or guards while the machine is turned on The machine may be used only when all protective de...

Page 7: ...and safety glasses must be worn when working with or on this machine Safety gloves and protective clothing must also be worn when cleaning or carrying out maintenance work on this machine Warning This sign warns of important points for attention and or instructions relating to safety and or the prevention of damage Danger high voltage Live parts enclosed Danger pinch point crush hazard Moving and ...

Page 8: ...al for Javo Plus M2 0 Version 22300779 page 7 27 3 Description of the machine 3 1 Parts of the machine A Soil bin B Elevator C Drill D Pot track E Pot dispenser optional 3 2 Outline drawing with main dimensions ...

Page 9: ...brush before drill BM 223 Rotating brush after the drill BM 201 3 4 Operating principle The machine s soil bin is filled with potting soil The soil supply belt transports the soil to the elevator The elevator collects the soil and pours it into pots that the pot dispenser places in the pot track s potholders The height and width of the pot track can be adjusted to cater for different pot sizes The...

Page 10: ...resent to unload the machine from the truck or wagon Do not move the machine until the power cable and compressed air line have been disconnected Make sure that the hoses and cables are stowed properly Check the machine s condition before moving the machine at the company s site when it does not need to be lifted First check that the route is unobstructed so that the machine can be moved to the re...

Page 11: ...e machine Power supply required for the machine 400 Volt 3 phase Neutral Ground N America 208 220V 60Hz 5 3 Assembly connection Mount any parts supplied with the machine where applicable Make sure that all moving parts can move freely Once the machine has been assembled an authorized person can connect the power supply plug the power cable into a power socket Keep hands hair loose clothing and or ...

Page 12: ...n be adjusted with the potentiometers mounted on the switchbox or at the workstation option Procedure 1 Check the elevator s speed Adjust the soil supply so that the pots contain enough soil before they reach the soil scraper 2 When the speed needs to be adjusted a The speed is adjusted with the potentiometer 5 5 Adjust soil scraper height The pot filled with soil passes under the soil scraper tha...

Page 13: ...e drill motor by 2 socket head screws A These screws must be fastened on the flat side of the drill bush The drill plate C has an opening for the drill that has a diameter of about 10 mm larger than the diameter of the drill The drill plate is fastened to the bottom of drill rods D with 2 locknuts The plant hole is set to the correct depth by adjusting the position of the drill Adjust the depth by...

Page 14: ...p 5 7 Adjust soil supply 5 7 1 Check tension of soil belt Check the tension of the soil belt before starting work with the machine Procedure 1 Check the tension of the soil belt The tension is correct when the play in the middle of the belt is about 40 mm 2 Adjust the tension of the belt if necessary a Loosen the four block bearing bolts B b Adjust the tension by simultaneously turning nuts A on e...

Page 15: ...ot The pot track fingers must not be adjusted too tightly against the pot keep a clearance of about 3 mm on both sides Procedure 1 Adjust the height of the pot track fingers using lever A a Pull the lever out and push pull on the pot track fingers so that the complete pot track turns b Counterclockwise the pot track fingers are lowered c Clockwise the pot track fingers are raised d Adjust the trac...

Page 16: ...ort B by loosening nut D 4 Remove the take off support 5 Reassemble the take off support at the location where you removed the left of the two panels from the pot track 6 Fit the take off a Loosen the two M8 bolts G but leave the bolts in place 7 Press plate H downwards and pull the plate backwards at hole I a The take off will now spring loose from the frame b The take off is still attached at on...

Page 17: ... onto the final fill disk by adjusting the levers on the sides on the soil directing chutes 5 10 2 Final fill system with rotating disk optional Adjust the final fill system before starting work with the machine The proportion of the final fill soil supplied from the final fill plate to the soil to the soil supplied directly to the pots can be adjusted in steps of 1 3 Procedure 1 Slide the plates ...

Page 18: ... rims of the bottom 2 pots 8 Loosen bolt F and adjust peg G so that the pot row is at the correct height 9 Tighten bolt F 10 Loosen nut I and slide support H so that it is 1 mm from the pot The pot row must then lie properly in the chute 11 Repeat steps 8 through 10 until support H is in the correct position 12 Loosen clamp lever D and adjust the height so that the bottom of the pot row is about 2...

Page 19: ...ntil pot clamper D comes between the rims of the bottom 2 pots 8 Adjust the height of pot holder F with screw E so that the pot row is at the correct height If the pot holder cannot be adjusted enough then loosen pot holder F and turn it over 9 Make sure that the rim of the lowest pot rests on pot holder F If the rim of the pot drops over the pot holder then adjust the bolts I so that the rim of t...

Page 20: ...ght When the distance is not the same a Loosen M10 bolt J b Turn tapered shaft K until the pot dispenser is perpendicular to the frame c Tighten M10 bolt J d Check that the right and left jaws are vertically above the lower jaws If necessary adjust a fork of the cylinders of the upper jaws so that the distance is equal 11 Check that the pot clamp closes properly when the cylinder is actuated When ...

Page 21: ...n bracket A in the pot dispenser and tighten 3 Adjust the height of leg B so that the belt is horizontal 4 Adjust the pot guide rail so that the pots move along the middle of the pot belt Adjust the rail with the two wing nuts 5 Adjust bracket A The distance between the row of pots and the head roller may be 1 cm 6 Adjust the height of the sensor to 3 cm under the upper side of the belt Raise or l...

Page 22: ... is not working properly 6 1 Starting the machine Start procedure 1 Turn the main switch E on the electrical cabinet to on a The Stopped error lamp D lights 2 Turn the drill elevator and pot track switches A B C on the electrical cabinet to ON 3 Press the blue reset button C until the lamp lights 4 Press the green pushbutton B to start the machine 6 2 Stopping the machine Stop procedure 1 Press th...

Page 23: ...nce tools and equipment A set of tools supplied with the machine comprises A Hex key 4 mm B Hatch key C Open end wrench 24 27 mm D Open end wrench 17 19mm E Open end wrench 10 13mm 7 2 Preventive maintenance The following maintenance instructions are based on normal use The maintenance frequency should be increased for intensive use or use in extreme conditions Item 1x per Notes Machine Day Blow c...

Page 24: ...rating hours 2 Clean the 2 chrome plated shafts of the drill unit with light oil every 320 operating hours 3 Lubricate the drill rods with light oil every 320 operating hours 7 5 Cleaning elevator buckets Procedure 1 Turn the machine off and remove the plug from the power socket 2 Undo the two top wing nuts on the top panel Tilt the panel to the back and clean the buckets with compressed air a Cle...

Page 25: ...ly Adjust depth Second drill head does not turn Toothed belt broken Replace toothed belt Holes in wrong position Check width setting and adjust if necessary Measure where relevant Hole in one pot in holder is closer to rim than in other pot Loosen 3 M8 bolts around motor and turn drill unit Disk cannot be adjusted difficult to adjust Bearings worn out Replace disk bearings Machine does not start H...

Page 26: ...n 2 parallel shafts not actually parallel Stop machine in highest position Loosen Allen screws at the bottom of the shafts and tighten again Pusher jams between the lower jaws while pushing Pusher valve is fouled pusher moves too slowly Replace valve Vents are blocked or closed too far Replace vent dampers or open the adjustment screw Pusher makes additional movement when in rest position This mov...

Page 27: ...ur machine on JavoNet You then have online access to all the engineering drawings and documents for your machine Visit our website www javo eu for more information or to request an account 7 12 Customer service and advice Our technical department will be pleased to answer your questions about the maintenance and repair of your machine and about replacement parts We will also be pleased to advise y...

Page 28: ...amples Of Methods NPR ISO TR 14121 2 2010 Safety Of Machinery Risk Assessment Part 2 Practical Guidance and Examples Of Methods NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN ISO 13857 Safety of machinery Safety distances to prevent danger zones being reached by upper and lower limbs NEN EN 13850 Safety of machinery Emergency stop Principles for des...

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