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Product Overview

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The  unique  electronic  structure  and  air  channel  design  in 
this  series  of  machines  provides  e

cient  cooling  of  the 

power  devices  as  well  as  improving  the  duty  cycles  of  the 
machines.  The  design  of  the  forced  air-cooling  system 
channel  can  e

ectively  prevent  the  power  devices  and 

control circuits from being damaged by the dust introduced 
into the machine by the fan. The reliability of the machine is 
greatly improved as a result. 

The  streamline  design  means  front  and  rear  panels  are 
naturally integrated via large-radian transition. The front and 
rear panels of the machine and the handle are coated with 
rubber  oil*,  giving  the  machine  a  very  tactile  and 
comfortable grip with an excellent appearance. 

Note:  *Designs  may  vary  due  to  customer  specific 
requirements.

Product functions

Hot  start  arc  ignition  function:  makes  the  arc  ignition  in 

TIG under low current easier and more reliable.

2T/4T function.

Downslope and post-flow gas function

Self-adaptive  arc  force  technology  improves  the 

performance  of  the  machine  when  using  long-cable 

welding.

Excellent HF arc ignition: High reliability arc striking.

Advanced arc ignition by lift arc: TIG welding without HF 

arc ignition circuit.

Product performance characteristics

Advanced IGBT inverter technology

Inverting frequency of 33~43 kHz greatly reduces the size 

and weight of the welder.

Great reduction in magnetic and resistance loss enhances 

the welding e

ciency and energy saving e

ect.

Working  frequency  is  beyond  the  audio  range,  which 

almost eliminates noise pollution.

Industry leading control system

Advanced  control  technology  meets  the  various  welding 

applications and provides excellent welding performance.

It can be used with a wide range of welding electrodes.  

Easy  arc  starting,  less  spatter,  stable  current  and  good 

weld bead shaping.

Modern high tech design 

Streamline design of front and rear panels.

Front  and  rear  panels  made  of  high-intensity  plastics 

suitable for working in severe conditions.

Excellent insulating property.

Water-resistant, antistatic and anticorrosion design.

Digital amp and voltmeter 

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Summary of Contents for TIG180

Page 1: ...wilkinsonstar com TIG Series DC MMA TIG Welding machines Order code TIG180 JT 180 TIG200 JT 200 TIG180 JT 180DV TIG200 JT 200DV OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...ow gas function Self adaptive arc force technology improves the performance of the machine when using long cable welding Excellent HF arc ignition High reliability arc striking Advanced arc ignition b...

Page 7: ...cle 35 35 35 35 35 35 No load voltage MMA V 60 60 60 60 60 60 No load voltage TIG V 65 65 65 65 65 65 Downslope time Downslope time s 0 10 0 10 0 10 0 10 0 10 0 10 Post flow time Post flow time s 0 15...

Page 8: ...e work clamp 6 output terminal To connect the TIG torch 7 Torch switch plug connection 8 Gas terminal To connect the gas hose of the TIG torch 9 2T 4T switch When the toggle switch is switched to 4T s...

Page 9: ...de polarity In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode ma...

Page 10: ...pens and HF arc ignition starts Keep the torch 2 4mm away from the work piece to ignite the arc When the arc is established the HF stops and current rises to the preset value Release the torch trigger...

Page 11: ...and copper Black Gas nozzle diameter mm Electrode diameter mm 6 4 0 5 8 1 0 9 5 1 6 or 2 4 11 1 3 2 Work piece thickness mm Joint form Tungsten electrode diameter mm Welding wire diameter mm Argon ga...

Page 12: ...e inside of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing...

Page 13: ...ins voltage is too low Welding can be carried out after the mains voltage recovers The no load voltage is 0 and the under voltage LED is on The mains voltage is too low Welding can be carried out afte...

Page 14: ...Electrical schematic 7 13...

Page 15: ...Parts list 8 14...

Page 16: ...137 TGI180 Dual voltage electrolytic capacitor 10 10021853 Quick socket 30 10006650 TIG180 TIG 180 Dual voltage silicon bridge 11 10043469 Front Panel 30 10037485 TIG200 Silicon bridge board 12 100420...

Page 17: ...DC TIG Series DC TIG MMA WELDING MACHINE Order code TIG180 JT 180 TIG200 JT 200 TIG180 JT 180DV TIG200 JT 200DV Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice...

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