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RF Declaration

Equipment that complies with directive 2004/108/EC 
concerning electromagnetic compatibility (EMC) and the 
technical requirements of EN60974-10 is designed for use in 
industrial buildings and not those for domestic use where 
electricity is provided via the low voltage public distribution 
system. Di

culties may arise in assuring class A 

electromagnetic compatibility for systems installed in 
domestic locations due to conducted and radiated 
emissions.

In the case of electromagnetic problems, it is the 
responsibility of the user to resolve the situation. It may be 
necessary to shield the equipment and fit suitable filters on 
the mains supply.

LF Declaration

Consult the data plate on the equipment for the power 
supply requirements.

Due to the elevated absorbance of the primary current from 
the power supply network, high power systems a

ect the 

quality of power provided by the network. Consequently, 
connection restrictions or maximum impedance 
requirements permitted by the network at the public network 
connection point must be applied to these systems.

In this case the installer or the user is responsible for 
ensuring the equipment can be connected, consulting the 
electricity provider if necessary.

Materials and their disposal

The  equipment  is  manufactured  with  materials,  which  do 

not  contain  any  toxic  or  poisonous  materials  dangerous  to 
the operator.

When  the  equipment  is  scrapped,  it  should  be  dismantled 
separating components according to the type of materials.

Do  not  dispose  of  the  equipment  with  normal  waste.  The 
European  Directive  2002/96/EC  on  Waste  Electrical  and 
Electronic  Equipment  states  the  electrical  equipment  that 
has reached its end of life must be collected separately and 
returned to an environmentally compatible recycling facility. 

Handling of Compressed gas cylinders and 
regulators

All cylinders and pressure regulators used in welding 
operations should be handled with care.

Never allow the electrode, electrode holder or any other 
electrically “hot” parts to touch a cylinder.

Keep your head and face away from the cylinder valve outlet 
when opening the cylinder valve.

Always secure the cylinder safely

Never deface or alter any cylinder

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Summary of Contents for TIG180

Page 1: ...wilkinsonstar com TIG Series DC MMA TIG Welding machines Order code TIG180 JT 180 TIG200 JT 200 TIG180 JT 180DV TIG200 JT 200DV OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...ow gas function Self adaptive arc force technology improves the performance of the machine when using long cable welding Excellent HF arc ignition High reliability arc striking Advanced arc ignition b...

Page 7: ...cle 35 35 35 35 35 35 No load voltage MMA V 60 60 60 60 60 60 No load voltage TIG V 65 65 65 65 65 65 Downslope time Downslope time s 0 10 0 10 0 10 0 10 0 10 0 10 Post flow time Post flow time s 0 15...

Page 8: ...e work clamp 6 output terminal To connect the TIG torch 7 Torch switch plug connection 8 Gas terminal To connect the gas hose of the TIG torch 9 2T 4T switch When the toggle switch is switched to 4T s...

Page 9: ...de polarity In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode ma...

Page 10: ...pens and HF arc ignition starts Keep the torch 2 4mm away from the work piece to ignite the arc When the arc is established the HF stops and current rises to the preset value Release the torch trigger...

Page 11: ...and copper Black Gas nozzle diameter mm Electrode diameter mm 6 4 0 5 8 1 0 9 5 1 6 or 2 4 11 1 3 2 Work piece thickness mm Joint form Tungsten electrode diameter mm Welding wire diameter mm Argon ga...

Page 12: ...e inside of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing...

Page 13: ...ins voltage is too low Welding can be carried out after the mains voltage recovers The no load voltage is 0 and the under voltage LED is on The mains voltage is too low Welding can be carried out afte...

Page 14: ...Electrical schematic 7 13...

Page 15: ...Parts list 8 14...

Page 16: ...137 TGI180 Dual voltage electrolytic capacitor 10 10021853 Quick socket 30 10006650 TIG180 TIG 180 Dual voltage silicon bridge 11 10043469 Front Panel 30 10037485 TIG200 Silicon bridge board 12 100420...

Page 17: ...DC TIG Series DC TIG MMA WELDING MACHINE Order code TIG180 JT 180 TIG200 JT 200 TIG180 JT 180DV TIG200 JT 200DV Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice...

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