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Operation

Before starting any welding activity ensure that you have 
suitable eye protection and protective clothing. Also take 
the  necessary  steps  to  protect  any  persons  within  the 
area.

MMA

After connecting the welding leads as detailed you will need 
to switch the power switch on the back panel to “ON”

Select MMA by switching to the MMA welding mode. There 
is voltage output at both  output terminals.

Set the amperage on the machine suitable for the electrode 
being  used.  Please  see  below  a  guide  to  amperages 
required.  Ensure  you  check  that  you  have  the  electrode 
polarity correct.

TIG

Connect the TIG torch leads as detailed above. Ensure that a 
suitable inert gas supply is connected. 

Switch the MMA/TIG switch to TIG mode.

Open  the  gas  valve  of  the  cylinder,  and  adjust  the  gas 
regulator to obtain the desired flow rate.

Switch  the  power  switch  on  the  back  panel  to  “ON”,  the 
machine  is  started  with  the  power  LED  on  and  the  fan 
working. 

Press the torch trigger briefly, the solenoid valve will operate 
and gas will flow.

Adjust the welding current according to the thickness of the 
work piece to be welded. For a guide to welding parameters, 
please refer to the tables below.

Hold the torch 2~4mm away from the work piece, and then 
press the torch trigger. After arc is ignited, the HF discharge 
will  cease,  the  current  will  maintain  the  preset  value,  and 
welding can be carried out. 

After releasing the torch trigger, the current begins to down 
slope  automatically  to  the  minimum  value.  Then,  the  arc 

stops  with  gas  kept  flowing  for  the  post-flow  time,  and 
welding ends. 

Adjust the downslope time potentiometer to change the time 
according to the welding process requirements.

If  the  torch  trigger  is  pressed  again  during  the  downslope 
period, the welding current will immediately rise to the preset 
value.

Operation of 2T/4T switch

2T: 

Press the torch trigger, gas valve opens, and HF arc ignition 
starts; Keep the torch 2~4mm away from the work piece to 
ignite the arc. When the arc is established the HF stops, and 
current  rises  to  the  preset  value;  Release  the  torch  trigger, 
current decreases to the minimum value, and then arc stops; 
Gas keeps flowing for the post-flow time, and welding ends.

4T: 

Press the torch trigger, gas valve opens, and HF arc ignition 
starts; Keep the torch 2~4mm away from the work piece to 
ignite the arc. When the arc is established the HF stops, and 
current  rises  to  the  preset  value;  Release  the  torch  trigger, 
and welding continues at the preset current level. Press the 
torch trigger again and release it, current begins to decrease 
to  the  minimum  value,  and  then  arc  stops;  Gas  keeps 
flowing  for  the  post-flow  time,  and  welding  ends.

For either the above modes, the HF discharge will remain on 
in  the  case  that  the  torch  trigger  is  pressed  but  arc  is  not 
ignited  successfully.  After  arc  is  ignited,  HF  discharge  will 
end  automatically.  Whenever  the  arc  is  broken  due  to 
external  causes,  HF  discharge  will  restart  automatically  in 
order  to  reignite  the  arc,  and  the  HF  discharge  will  not  end 
until  either  arc  is  ignited  successfully  or  the  torch  trigger  is 
released. 

Upslope time control

This  function  can  be  added  upon  customers’  requirements. 
It  is  used  to  adjust  the  current  increasing  speed  when  the 
current  rises  from  the  minimum  value  to  the  preset  value 
after arc is ignited successfully. If this function is not added, 
the upslope time is 0.1s fixed.

TIG Tips

9

Electrode Diameter (mm)

Recommended Welding Current (A)

1.0

20~60

1.6

44~84

2.0

60~100

2.5

80~120

3.2

108~148

4.0

140~180

5.0

180~220

6.0

220~260

The welding current reference for different electrode diameters

The welding current reference for different electrode diameters

The welding current reference for different electrode diameters

The welding current reference for different electrode diameters

The welding current reference for different electrode diameters

Electrode diameter /mm

1.6

2.0

2.5

3.2

Welding current /A

25-40

40-60

50-80

100-130

Summary of Contents for TIG180

Page 1: ...wilkinsonstar com TIG Series DC MMA TIG Welding machines Order code TIG180 JT 180 TIG200 JT 200 TIG180 JT 180DV TIG200 JT 200DV OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...ow gas function Self adaptive arc force technology improves the performance of the machine when using long cable welding Excellent HF arc ignition High reliability arc striking Advanced arc ignition b...

Page 7: ...cle 35 35 35 35 35 35 No load voltage MMA V 60 60 60 60 60 60 No load voltage TIG V 65 65 65 65 65 65 Downslope time Downslope time s 0 10 0 10 0 10 0 10 0 10 0 10 Post flow time Post flow time s 0 15...

Page 8: ...e work clamp 6 output terminal To connect the TIG torch 7 Torch switch plug connection 8 Gas terminal To connect the gas hose of the TIG torch 9 2T 4T switch When the toggle switch is switched to 4T s...

Page 9: ...de polarity In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode ma...

Page 10: ...pens and HF arc ignition starts Keep the torch 2 4mm away from the work piece to ignite the arc When the arc is established the HF stops and current rises to the preset value Release the torch trigger...

Page 11: ...and copper Black Gas nozzle diameter mm Electrode diameter mm 6 4 0 5 8 1 0 9 5 1 6 or 2 4 11 1 3 2 Work piece thickness mm Joint form Tungsten electrode diameter mm Welding wire diameter mm Argon ga...

Page 12: ...e inside of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing...

Page 13: ...ins voltage is too low Welding can be carried out after the mains voltage recovers The no load voltage is 0 and the under voltage LED is on The mains voltage is too low Welding can be carried out afte...

Page 14: ...Electrical schematic 7 13...

Page 15: ...Parts list 8 14...

Page 16: ...137 TGI180 Dual voltage electrolytic capacitor 10 10021853 Quick socket 30 10006650 TIG180 TIG 180 Dual voltage silicon bridge 11 10043469 Front Panel 30 10037485 TIG200 Silicon bridge board 12 100420...

Page 17: ...DC TIG Series DC TIG MMA WELDING MACHINE Order code TIG180 JT 180 TIG200 JT 200 TIG180 JT 180DV TIG200 JT 200DV Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice...

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