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Jasic Plasma Cut 100, Manual

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Jasic Plasma Cut 100 Manual Download Page 6

 6

 

 

 

Wilkinson Star Technical

 

   Jasic Cut 100 Plasma Machine with P150LT Hand Torch

 

  Exposed tip contact cutting setup

 

 

Item No

 

Part Number

 

Description

 

Pack Qty

 

1

 

02001

 

P150LT Torch Head (hand)

 

1

 

1a

 

09706

 

P150LT Handle c/w Switch

 

1

 

1b

 

C1398

 

'O' Ring 

-

 Torch Head

 

5

 

1c

 

C1017

 

Front Insulator 

-

 Vespel

 

1

 

5

 

C1377

 

Swirl Ring Vespel 

 

1

 

8

 

C1018

 

Extended Diffuser

 

1

 

8a

 

C1517

 

Extended Electrode

 

5

 

9

 

C1369

 

Extended Tip 

-

 Max 50A

 

1

 

12

 

C1393

 

Contact Nozzle Retaining Cap

 

1

 

19

 

C1014

 

Shield Cup 

-

 Max 50A

 

1

 

22

 

C1016

 

Locking Nut

 

1

 

27

 

C1509

 

Extractor for Swirl Ring

 

1

 

28

 

C3045012

 

Wrench for Electrode

 

1

 

Summary of Contents for Plasma Cut 100

Page 1: ...Wilkinson Star Technical Jasic Cut 100 P150LT Plasma Hand Torch Manual...

Page 2: ...Also take the necessary steps to protect any persons within the cutting area Index Page Number Jasic Cut 100 with P150LT Plasma Torch Overview 3 P150LT Consumable Breakdowns 4 P150LT Torch Information...

Page 3: ...e 150 Amps at 60 Gas Air Pressure Cutting 76 80 PSI 4 8 5 0 bar Gas Air Flow 466 SCFH 220 lpm Pilot Arc Ignition HF Jasic Cut 100 Plasma Cutting Machine supplied with P150LT 6m Plasma Hand Torch Wilki...

Page 4: ...1 12 C1393 Contact Nozzle Retaining Cap 1 13 C1007 Spring Holder Protection Nut 1 14 C1008 Stand Off Spring for C1007 5 15 C1009 Gouging Spacer use with item 12 1 16 C1010 Spacer for Contact Cutting u...

Page 5: ...m 60A 10 6 C1372 Cutting Tip 1 35mm 90A 10 8 C1018 Extended Diffuser 1 8a C1517 Extended Electrode 5 9 C1369 Extended Tip Max 50A 10 10 C1001 Extended Tip 1 35 90A 10 11 C1389 Nozzle Retaining Cap 1 1...

Page 6: ...d 1 1a 09706 P150LT Handle c w Switch 1 1b C1398 O Ring Torch Head 5 1c C1017 Front Insulator Vespel 1 5 C1377 Swirl Ring Vespel 1 8 C1018 Extended Diffuser 1 8a C1517 Extended Electrode 5 9 C1369 Ext...

Page 7: ...r Vespel 1 3 C1378 Diffuser 1 4 C1376 Electrode Hafnium 5 5 C1377 Swirl Ring Vespel 1 6 C1371 Cutting Tip 1 1mm 60A 10 6 C1372 Cutting Tip 1 35mm 90A 10 8 C1018 Extended Diffuser 1 8a C1517 Extended E...

Page 8: ...h 1 1b C1398 O Ring Torch Head 5 1c C1017 Front Insulator Vespel 1 3 C1378 Diffuser 1 4 C1376 Electrode Hafnium 5 5 C1377 Swirl Ring Vespel 1 6 WB300128 Gouging Tip 2 4mm 100A 10 11 C1389 Nozzle Retai...

Page 9: ...hing as soon as the retaining cap is removed preventing machine operation Without such a protection circuit as previously mentioned the open circuit voltage could be as high as 350V DC at the torch he...

Page 10: ...euro connector socket as shown in image Fig 1 below While using the key provided Fig 6 Push and hold in button in Fig 2 whilst at the same time rotate nut on torch clockwise until fully connected and...

Page 11: ...the Jasic Cut 100 Wilkinson Star Technical Item No Part Number Description Pack Qty 1b C1398 Torch Head O Ring 1 1c C1017 Front Insulator 1 2 C1354 Torch Head 1 2a C3055623 Machine Torch Handle 1 3 C1...

Page 12: ...osing the curtain to the welding bay or erecting screens Start the fume extraction unit before beginning cutting operation Ensure machine is used in a well ventilated area if not used in a welding bay...

Page 13: ...ing the air flow The cutting torch may be burned if the air flow is too low Keep the cutting cable away from sharp edges When the workpiece is nearly cut off slow down the cutting speed and release th...

Page 14: ...e of about 3 4mm and begin drawing the tip across the workpiece You should always start with the torch placed at farthest point from you and then cut by pulling the torch towards you Make sure to keep...

Page 15: ...above When cutting at above 40amps touching the tip to the work material will adversely affect your cut quality and consumable life When you start to drag cut you would place the tip cap of the torch...

Page 16: ...uld be held at a 90 perpendicular angle approximately 12mm or more above the workpiece Begin by establishing the pilot arc and slowly move the torch towards the workpiece until the cutting arc transfe...

Page 17: ...ay depend on the gouging tip profile To create a wider groove you can oscillate the plasma torch side to side in a half moon sequence while maintaining a constant smooth travel speed The gouge created...

Page 18: ...t further for cutting in corners using patterns or in tight areas It is generally best to start a cut from the edge of the plate hold the torch at 90 to the edge of the workpiece Press the trigger and...

Page 19: ...are considered a better option than single phase compressors The accessories used with the compressor are also important providing the correct air pressure air flow which is moisture and oil free is c...

Page 20: ...20 Jasic co uk Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester United Kingdom M28 2WD Telephone 0044 0 161 728 7900 Email sales wilkinsonstar com Issue 4 July 2021...

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