Jarvis SEC 400 Operator'S Manual Download | Manualshive

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Model SEC 400

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JARVIS

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.

[email protected]

TEL. 860--347--7271 FAX. 860--347--6978 WWW.

jarvisproducts.com

6204004;.

®

Wiring Diagrams

Mechanical Brakes

460V Tool

42V Tool

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Summary of Contents for SEC 400

Page 1: ...hanical Brake 4042049 Electric Brake 4042036 PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com Model SEC 400 Hog Splitting Saw EQUIPMENT SELECTION Ordering No Safety Messages to Employer and Safety Director 2 Safety Messages to Operators Maintenance and Clean...

Page 2: ...ive one copy to the sub contract cleanup internal cleanup foreman Additional copies will be provided upon request 5 The tool is designed and intended to be powerful This fact should be obvious to your employees but you must emphasize it to them 6 Ensure that eye protection is worn in accordance with OSHA s eye and face protection requirements 29 CFR 1910 133 when operating tool 7 Never make modifi...

Page 3: ...ting the tool 9 Test the tool prior touse or daily Depress each trigger separately andthe tool should not start Depress one trigger then pause one second and depress the other trigger and the tool should not start Repeat this procedure reversing the triggers Depress both triggers simultaneously and the tool should start With the tool running release one trigger and the tool should stop Continue ho...

Page 4: ...ndle Cover 1 29 1055744 Socket Head Cap Screw 3 30 1011305 Connector 1 31 1001122 Molded Plug and Wire 1 32 1059056 Hose Assembly 1 33 1014150 Compression Spring 1 ITEM PART NO PART NAME QTY 34 1055753 Hex Head Screw 7 35 1004232 Split Lock Washer 7 36 1035372 O ring 1 37 1021327 Needle Bearing 1 38 1026164 Pinion Gr Sft Splined 15T 1 1026180 Pinion Gr Sft Tang 15T 1026198 Pinion Gr Sft Splined 13...

Page 5: ... 1032397 Adapter Plate 1 83 1011286 Connector Straight 42 115V 1 84 1055845 Pan Head Screw 4 85 1011304 Connector Elbow 1 86 1035457 Gasket 1 87 3005042 Switch Assembly 1 88 1004234 Serrated Lock Washer 1 89 1063414 Motor Conduit 1 1063524 Motor Conduit 42 115V 90 1035374 Grommet 1 91 1035373 O ring 1 92 1035366 Electrical Box Gasket 1 93 1002313 Electrical Box Cover 1 94 1004230 Split Lock Washer...

Page 6: ...3001022 Cord Conn Mech Brake 1 1063760 Conn with Male Pins Insert 1063849 Insert with Male Pins 1001127 Cord 9 Conductor 1 1035538 Oil Seal 1 ITEM PART NO PART NAME QTY ITEM PART NO PART NAME QTY 2 1055753 Hex Head Screw 10 3 1004017 Flat Washer 4 4 1042347 Hanger 1 5 1016469 Brake Housing with item 1 1 6 1035496 O ring 1 7 1014155 Wave Spring 1 8 1013127 Retaining Ring 1 9 1032451 Splined Plate 1...

Page 7: ...1 1026201 Spiral Bevel Ring Gear 1 22 1050607 Hex Head Plug 1 23 1055020 Socket Head Cap Screw 6 24 1016552 Gear Housing 1 ITEM PART NO PART NAME QTY 25 1038011 Grease Fitting 2 26 1035514 O ring 2 27 1007336 Hex Nut Left Hand 1 28 1007335 Hex Nut 1 29 1021327 Needle Bearing 1 30 1035435 O ring 1 31 1004272 Split Lock Washer 2 32 1055921 Hex Head Screw 2 33 1055753 Hex Head Screw 6 34 1004232 Spli...

Page 8: ...ose remove shims to achieve proper fit 2 Backlash of bevel gears should be 0 003 to 0 007 inch 3 Bevel side of retaining ring must be facing away from gear housing 4 Use Loctite 262 on hex nuts 5 Pack all bearing cones and bearing cups with Jarvis 1315 White Grease when clearance adjustments are completed Notes Figure E Thin Head Gear Housing Assembly Section View Place or Remove Shims Here to Set...

Page 9: ...TION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com 6204004 Figure F Electric Control Box Mechanical Brakes Except 42 Volts For part numbers see Table 1 ...

Page 10: ...978 WWW jarvisproducts com 6204004 Figure G Electric Control Box 42 Volts only Mechanical Brakes 52 1001119 Cord 4 ft 53 1061545 Ferrule 10 54 1007266 Locking Nut 2 55 1011262 Cord Connector 2 56 1001259 Cord 3 ft 57 1061613 Ferrule 7 58 1007249 Locking Nut 1 59 1011248 Cord Connector 1 60 1063747 Outlet 1 61 1063550 Grommet 1 62 1004227 Internal Lock Washer 2 ITEM PART NO PART NAME QTY For part n...

Page 11: ... ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com 6204004 Figure H Electrical Control Assembly Direct Current Braking except 42 Volts Three Phase For part numbers see Table 2 ...

Page 12: ... 1063496 Terminal Block Yel Green 1 20 1032386 Mounting Plate 1 21 1042300 Terminal Rail 1 22 1016450 Electrical Enclosure 1 23 1063363 Terminal Marker 9 24 1063456 Terminal Marker 7 25 1055803 Screw 6 ITEM PART NO PART NAME QTY 26 1004247 Lock Washer 6 27 1063570 Fuse 1 28 1063632 Overload Mtg Adapter 1 29 1055863 Screw 2 30 1004242 Split Lock Washer 2 31 1063702 Suppressor 1 32 1063502 Terminal ...

Page 13: ...6 1007266 1007266 1007266 1007266 14 Cable N A 1001127 1001132 1001132 1001132 1001132 15 Mounting Plate 1032482 1032464 1032465 1032465 1032465 1032452 16 Cord Connector 1011248 N A N A N A N A 1011248 17 Locking Nut 1007249 N A N A N A N A 1007249 18 Electric Enclosure 1016503 1016483 1016483 1016483 1016483 1016470 19 Fuse Block 1063390 1063390 1063390 1063390 1063390 1063455 20 Terminal Marker...

Page 14: ...103 1072115 1072103 1072103 1072120 1072120 1072119 1072119 1072118 2 Mounting Screw 1055726 1055803 1055803 1055803 1055803 1055803 1055803 1055803 1055010 1055010 3 Lock Washer 1004261 1004247 1004247 1004247 1004247 1004247 1004247 1004247 1004022 1004022 4 Mech Intlk Cont 1063707 1072096 1072096 1072096 1072096 1072096 1072096 1072096 1072096 1072096 5 Box End Connect 1063637 1063635 1063635 1...

Page 15: ...4 Suppressor 3 1072422 1063827 1063827 1063827 1063827 1063827 1063827 1063827 1063827 1063827 35 Suppressor 5 N A N A N A N A N A N A N A N A 1063702 1063702 36 Suppressor 2 1063702 1063702 1063702 1063702 1063702 1063702 1063702 1063702 1063702 1063702 37 Wire Fork 1063461 1063461 1063461 1063461 1063461 1063461 1063461 1063461 1063461 1063461 38 Wire Fork 1063502 1063502 1063502 1063502 1063502...

Page 16: ... PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com 6204004 Wiring Diagrams Mechanical Brakes 460V Tool 42V Tool ...

Page 17: ...TION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com 6204004 Wiring Diagrams Three Phase Brakes 460V Tool Wiring Diagrams Two Phase Brake 42V only ...

Page 18: ...ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com 6204004 Wiring Diagrams Motor Hook up For specific voltage and frequency refer to Wiring Diagram Label inside control box cover ...

Page 19: ...LOWING TOOLS ARE RECOMMENDED FOR PROPER AND EFFECTIVE ASSEMBLY AND DISASSEMBLY OF THE JARVIS MODEL SEC 400 HOG SPLITTING SAW BEARING PULLER 8039101 NEEDLE BEARING PULLER 8039080 GEAR PULLER 8039096 BEARING PUSHER 8039071 INNER RING FIXTURE 8039102 CONDUIT WRENCH 8039070 NEEDLE BEARING PUSHER 8039074 COMPLETE TOOL KIT 8039097 NEEDLE BEARING EXTRACTOR 8039166 BEARING CUP EXTRACTOR 8039165 SPECIAL TO...

Page 20: ...control box is pre wired and is approximately 20 feet long Tighten the com pression nut on the female connector to ensure proper sealing Refer to Figure 1 3 Install a balancer above the work station on a trolley 3 1 The trolley should have sufficienttravel to allow the operator to reach the entire work area Figure 1 Power Supply 4 Suspend the SEC 400 from the balancer 4 1 Adjust the balancer to th...

Page 21: ...tart With the tool running release one trigger and the tool should stop within 1 5 seconds Continue holding the de pressed trigger and then depress the other trig ger The tool should not start Repeat this proce dure holding the other trigger If the tool malfunctions repair or remove it from service immediately Note The power supply must be connected to perform this maintenance check only 2 AS REQU...

Page 22: ... 37 from gear housing item 17 5 13 1 Heat gear housing item 17 to 200 F Use Jarvis special tool part number 8039080 to pull needle bearing item 37 out of mo tor end of gear housing item 17 Discard bearing do not re use 5 14 Disassemble gear assembly items 4 6 and 8 15 5 14 1 Remove retaining ring item 15 5 14 2 Remove both spiral bevel gear item 14 and ball bearing item 13 from blade mounting shaf...

Page 23: ... bevel gear item 21 7 13 2 Remove external retaining ring item 18 and slide off spur gear item 20 from bevel gear item 21 7 14 Remove splined coupling item 47 Figure A page 4 and o ring item 48 Figure A page 4 7 15 Remove socket head screws item 44 and thrust ring item 43 7 16 Remove pinion shaft assembly items 37 41 out from the motor end of intermediate hous ing item 35 and disassemble 7 16 1 Re...

Page 24: ...ly 9 7 Remove fan item 76 and shaft seal item 73 9 8 Lay motor on its side 9 9 Remove front motor cover item 62 and rotor item 69 together by gently tapping the cover away from rest of motor 9 10 Remove screws item 68 and bearing retaining ring item 67 to separate rotor from cover 9 11 Lift away rotor item 69 9 12 Remove wave spring 71 and o ring 63 9 13 Remove electrical box cover item 93 9 14 Re...

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