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parts diagram and list

page 5 of 12

Model AN--10K1

JARVIS

6244001:

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.

[email protected]

TEL. 860--347--7271 FAX. 860--347--6978 WWW. j

arvisproducts.com

1

1036282

Trigger Contact Bushing

1

2

1014179

Compression Spring

1

3

1055056

Hex Head Screw

4

4

1004387

Lock Washer

8

5

1042496

Hanger Bracket

1

6

1054184

Shoulder Screw

2

7

1002459

Cylinder Cover

1

8

1035403

O--ring

2

9

1036281

Rod Guide Bushing

1

10

1036280

Bushing

1

11

1061901

Bumper

1

12

1035599

Packing Seal

1

13

1016598

Main Housing

1

1017382

Danger Label, Impact

1

14

1054183

Locking Screw

2

15

1065071

Locking Piston

1

16

1061898

Valve Plug

1

17

1035601

O--ring

1

18

1014178

Compression Spring

1

19

1035600

O--ring

1

20

1035245

O--ring

1

21

1035598

Packing Seal

1

22

1022266

Sliding Valve

1

23

1029395

Piston Spacer

1

24

1035604

O--ring

1

25

1007360

Special Nut

1

26

1065072

Locking Piston

1

3065020

Penetrator Shaft Assembly

(includes items 23--27)

27

1020347

Penetrating Shaft

1

28

1035606

O--ring

1

29

1035605

O--ring

2

30

1009168

Housing Cylinder

1

31

1061899

Muffler

1

32

1035602

O--ring

1

33

1011186

Quick Connect Socket

1

34

1011185

Quick Connect Plug

1

35

1007359

Hex Lock Nut

1

36

1055950

Hex Head Screw

1

37

1022264

Release Valve Assembly

1

(includes items 38, 39, 40,

and 41)

3022093

Release Valve Assembly

1

with Trigger (includes

items 37, 42 and 43)

38

1035603

O--ring

2

39

1018158

Lever Yoke

1

40

1018159

Rocker Lever

1

41

1010487

Roll Pin

1

42

1018160

Trigger Lever

1

43

1010488

Lever Pin

1

44

3020053

Trigger Firing Shaft Assy.

1

45

1010490

Roll Pin

1

46

1007361

Hex Lock Nut

2

47

1007302

Hex Lock Nut

1

48

1059138

Hose Assembly, Coiled

1

49

1009167

Upper Valve Sleeve

1

50

1061900

Packing Ring

1

51

1035609

O--ring

1

52

1035607

O--ring

1

53

1035608

O--ring

2

54

1022267

Valve Case

1

3022097

Valve Case with O--rings

items 52 and 53

55

1036279

Catch Bushing

1

56

1015014

Air Deflector

1

57

1035610

O--ring

1

58

1002458

Housing Cover

1

59

1004453

Lock Washer

4

60

1055095

Socket Head Cap Screw

4

61

1042495

Safety Bracket

1

1017061

Name and Info Label

1

1055274

Drive Screw

4

62

1042497

Hanger Bracket

1

63

1010489

Valve Retaining Pin

1

64

1050602

Reducing Bushing

1

3035071

Seal Kit (items 8, 12, 17--20,

24, 28--30, 32 ,51--53 & 57)

ITEM

PART NO.

PART NAME

QTY

ITEM

PART NO.

PART NAME

QTY

Summary of Contents for AN-10K1

Page 1: ...tions 6 Operation Instructions 7 Maintenance Instructions 7 Trouble Shooting Chart 11 PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com 6244001 Pneumatic Stunner Model AN 10K1 AN 10K1 Stunner 4044003 Model AST 100 Tester 4016003 Filter Regulator Lubricator 30...

Page 2: ...ost one copy on the employees bulletin board give one copy to the operator s give one copy to the maintenance foreman and give one copy to the sub contract cleanup internal cleanup fore man Additional copies will be provided upon request 5 The tool is designed and intended to be powerful This fact should be obvious to your employees but you must emphasize it to them 6 Ensure eye and ear protection...

Page 3: ...147 before performing any cleanup 3 Disconnect air hose when the tool is not being used 4 Never put fingers hands or other parts of the body directly in front of the tool 5 Always wear eye and ear protection when operating the tool 6 Always keep operator s head a safe distance away and off to one side of the tool when stunning to avoid injury from the tools recoil 7 Test the tool prior to use or d...

Page 4: ...ICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 6 22 23 24 25 26 27 28 29 8 30 31 32 33 34 35 36 37 38 39 38 40 41 42 43 44 45 46 6 47 48 49 50 29 51 52 53 54 53 55 56 57 58 59 60 61 62 Tighten to 56 lbf ft Tighten to 7 4 lbf ft 76 N m 10 N m 63 Figure A 64 ...

Page 5: ...5605 O ring 2 30 1009168 Housing Cylinder 1 31 1061899 Muffler 1 32 1035602 O ring 1 33 1011186 Quick Connect Socket 1 34 1011185 Quick Connect Plug 1 35 1007359 Hex Lock Nut 1 36 1055950 Hex Head Screw 1 37 1022264 Release Valve Assembly 1 includes items 38 39 40 and 41 3022093 Release Valve Assembly 1 with Trigger includes items 37 42 and 43 38 1035603 O ring 2 39 1018158 Lever Yoke 1 40 1018159...

Page 6: ...tion Jarvis part number 3022100 is available 1 3 Install hose assembly item 48 to air filter regu lator lubricator Refer to Figure 1 2 Install balancer 2 1 Install a balancer over the stunning box to sus pend AN 10K1 Jarvis part number 4042045 is available 3 Install AN 10K1 Pneumatic Stunner 3 1 Mount stunner with balancer hanging from a rail that allows movement lengthways across the stunning box...

Page 7: ...it from service and report the problem to your supervisor immediately 3 Use hanger bracket item 62 to guide stunner tothe animal s head Note Operator s head must be a safe distance away and on one side of the stunner when the stunner is in use to avoid any injury from tool s recoil Keephandsawayfromthetriggercontactbushingarea item 1 when penetrating shaft item 27 is activated 4 Squeeze trigger le...

Page 8: ...ASSEMBLY 3 1 Remove shoulder screws item 6 and hex lock nuts item 46 from hanger bracket item 5 3 2 Remove safety bracket item 61 and hanger bracket item 62 3 3 Removesocketheadscrews item60 thatsecure housing cover item 58 to unit 3 4 Remove housing cover item 58 3 5 Remove o ring item 57 and air deflector 56 3 6 Remove penetrating shaft assembly items 23 27 3 7 Remove catch bushing item 55 3 8 R...

Page 9: ...2 easily contacts trigger firing shaft assembly item 44 8 1 3 After installation make sure distance be tween hex head screw item 36 and main housing item 13 is adjusted to 0 60 0 63 in 15 16 mm Refer to Figure 3 Figure 3 Trigger Firing Shaft Assy Rocker Lever Release Valve Assy Hex Head Screw 0 60 0 63 in 15 16 mm 9 CYLINDER COVER DISASSEMBLY 9 1 Remove hex lock nut item 47 securing trigger firing...

Page 10: ...ERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com 10 1 3 Install and tighten hex lock nuts item 46 to 7 4 lbf ft 10 N m 10 1 4 Installandtightenhexheadscrews item3 to 56 lbf ft 76 N m ...

Page 11: ...etween compressor and air filter regulator lubricator and between lubricator and Damaged or contaminated o rings Clean or replace o rings items 28 29 52 and 53 items 28 29 32 51 and 53 Damaged or worn release valve assembly item 37 connections Replace release valve assy Release valve assy item 37 Release valve assy item 37 needs adjustment Adjust release valve assembly Damaged or contaminated uppe...

Page 12: ...OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com PRODUCTS CORPORATION PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6244001 ...

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