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Jandy AquaPure, Installation And Operation Manual

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Jandy AquaPure Installation And Operation Manual Download Page 12

Page 12

Section 3. 

Installation Instructions

3.1  Materials and Tools

NOTE

  Salt not included. See Section 4, Pool Water Preparation.

Installation Materials Furnished

PureLink

TM

 with Power Center

    (1 ea.)  AquaLink

®

 RS PureLink power center (Standard or Breaker)

    (2 ea.)  Wire Nuts
    (1 ea.)  Installation Template

PLC700 / PLC1400 Cell Kits

    (1 ea.)  Electrolytic Cell with 2”-2½” Universal Unions
    (1 ea.)  Sensor with 16 ft (4.88m) Cable and O-ring
    (1 ea.)  Universal Union Nut
    (1 ea.)  16 ft (4.88 m) DC Power Cord
    (1 ea.)  Strain Relief
    (1 ea.)  Owner’s Manual - Warranty Information

AquaPure Control Center

    (1 ea.)  AquaPure Control Center
    (2 ea.)  Wire Nuts
    (1 ea.)  Installation Template

Tools Needed for Installation

Tape Measure
Phillips & Flathead Screwdrivers
Pliers
Hacksaw
Voltmeter to determine line voltage of AC wiring to power supply
Electric Drill Motor and 1/4 “ masonry drill bit for mounting power 

supply on block or stucco wall
An NSF

®

*approved All Purpose Cleaner Primer

An NSF approved All Purpose Cement (such as Weld-On 794, 793)

* NSF is a registered trademark of the NSF International.

 Power Center Wiring Diagram 

CHLORINE GENERATOR

POWER INTERFACE

J13

J12

J11

BLK/YEL

BLK/RED

BLK/WHT

BLACK

Factory wired for 240 VAC service; Middle primary 

wires connected together.  If electrical service is 

120VAC, the power supply must be modified.

Flow, Salinity, Temp Sensors

RIBBON CABLE TO

USER INTERFACE

GR  

Y

BK  R

LOW VOLTAGE RACEWAY

HIGH VOLTAGE

HEAT SINK

L - BRACKET

CHLORINE GENERATOR

USER INTERFACE

To Chlorine Generator Cell

View of chlorine generator PCB

shown with transformers and

components located behind front

face plate.

PRIMARY

SECONDARY

CHLORINE GENERATOR

       TRANSFORMER

BLK/WHT

BLK/YEL

BLK/RED

BLK

Use Copper Conductors Only  –   Rated for 90°C Minimum

Re-wired for

120 VAC    

Load 2
Load 1

Load 1 (Hot)

Ground (Chassis)

Ground (Chassis)

To Earth

Bonding Point

To Earth

Bonding Point

Load 2 (Neutral)

240

VAC

Pool Pump Timer

Circuit Breaker

Panel

Line 1

Line 2

Ground

50/60 Hz

3 wire

3

12

6

9

Filter Pump

(240 VAC)

Figure 2c.  Wiring Diagram for the AquaPure® System

Summary of Contents for AquaPure

Page 1: ...ocedures in this manual must be followed exactly Failure to follow warning notices and instructions may result in property damage serious injury or death Improper installation and or operation will void the warranty PureLink Water Purification System Power Center and Cell Kit For use with Jandy AquaPure Electronic Salt Water Chlorinator Installation and Operating Data And ...

Page 2: ...Page 2 ...

Page 3: ...Water Preparation 27 4 1 Determining Pool Size Liters of Water in Your Pool 27 4 2 Determining Pool Size Gallons of Water in Your Pool 27 4 3 Selecting Model Size 27 4 4 Chemistry You Need to Know 28 4 5 Optimum Pool Water Conditions 29 4 6 Chlorine Testing 29 4 7 Salt NaCl sodium chloride 30 4 7 1 When to Add Salt 30 4 7 2 What Type of Salt to Use 30 4 7 3 How Much Salt to Use 30 4 7 4 How to Add...

Page 4: ...and Flow Temp Salinity Sensor 22 Figure 12 Pipe Cutout 23 Figure 13 Pipe Cutout Option 3 Replace 2 Port Cell and Piping and treat as New Installation 23 Figure 14 Power Connection between AquaPure Control Center and AquaLink RS Power Center 24 Figure 15 Communication Connection between AquaPure Control Center and AquaLink RS Control System 24 Figure 16a Wiring a PureLinkTM Control System Network 2...

Page 5: ...ND FOLLOW ALL INSTRUCTIONS All electrical work must be performed by a licensed electrician and conform to all national state and local codes When installing and using this electrical equipment basic safety precautions should always be followed including the following DANGER To reduce the risk of injury do not remove the suction fittings of your spa or hot tub Never operate a spa or hot tub if the ...

Page 6: ...ing Pregnant or possibly pregnant women should consult a physician before using a spa or hot tub Water temperature in excess of 100 F 38 C may be injurious and hazardous to your health Before entering a spa or hot tub measure the water temperature with an accurate thermometer Do not use a spa or hot tub immediately following strenuous exercise Prolonged immersion in a spa or hot tub may be injurio...

Page 7: ...ants that can withstand splash out of pool water containing chlorine and or salt and other water purification chemicals All metal components used in and around a pool should be of a high grade quality stainless steel Careful selection of masonry products The porosity and hardness of natural stones varies greatly Therefore we recommend you consult with your builder or stone contractor on the best c...

Page 8: ...e from a low concentration of salt added to the pool water Hypochlorite kills bacteria oxidizes organic material and kills algae then reverts back to salt The system then reuses the salt and the process starts over again The systems are comprised of the following components AquaPure Control Center for stand alone systems The AquaPure control center converts AC power into low voltage DC current whi...

Page 9: ...reverse it is still producting chlorine Flow Temperature Salinity Sensor The flow portion of the flow temp salinity sensor detects if there is adequate water flow through the cell The salinity portion of the flow temp salinity sensor detects the level of salt in the pool water This salt level is displayed in grams per liter GPL on the user interface liquid crystal display LCD whenever the salinity...

Page 10: ... Wire Nut to 120 VAC Power Breakers Ground Neutral Blower 120 VAC Filter Pump 240 VAC To Electrolytic Cell Multiplex Board J1 through J4 J1 J2 J3 J4 Load 1 Line 2 Low voltage raceway do not run high voltage in this compartment Middle primary wires not used Factory wired to Multiplex Board To AquaLink RS 24VAC 120VAC AQUALINK RS POWER TRANSFORMER BLK YEL BLACK Flow Salinity Temp Sensors HEAT SINK L...

Page 11: ...ultiplex Board J1 through J4 J1 J2 J3 J4 Load 1 Factory wired to Multiplex Board To AquaLink RS 24VAC 120VAC AQUALINK RS POWER TRANSFORMER J10 J8 CHLORINE GENERATOR POWER INTERFACE J13 J12 J11 Flow Salinity Temp Sensors GR Y BK R HEAT SINK L BRACKET BLK WHT BLK YEL BLK RED BLK CHLORINE GENERATOR USER INTERFACE Low voltage raceway do not run high voltage in this compartment PRIMARY SECONDARY CHLORI...

Page 12: ...ll Purpose Cleaner Primer An NSF approved All Purpose Cement such as Weld On 794 793 NSF is a registered trademark of the NSF International Power Center Wiring Diagram CHLORINE GENERATOR POWER INTERFACE J13 J12 J11 BLK YEL BLK RED BLK WHT BLACK Factory wired for 240 VAC service Middle primary wires connected together If electrical service is 120VAC the power supply must be modified Flow Salinity T...

Page 13: ...g Install to permit access for servicing Read Section 1 Important Safety Instructions Before attempting any electrical wiring be sure to read and follow Safety Instructions Wiring should only be attempted by a qualified professional A Sensor Sensor Sensor Flow UP Flow Flow A C B UP UP Figure 3 Chlorine Generator Cell and Sensor Orientation with Flow Direction 3 2 Plumbing Configurations 3 2 1 Reco...

Page 14: ...M systems are powered from the LOAD SIDE of the pool circulation pump relay This ensures that the cell only operates when the pool pump is ON The flow sensor serves as a secondary protection device to ensure there is sufficient flow for the cell to operate Pool Return Cell Control Power Center Sensor Heater Figure 5 Recommended Plumbing Configuration for Pool or Dual Equipment Systems Spa Bypass f...

Page 15: ...power center during shipping Remove the four 4 screws that are holding the two 2 brackets and the cardboard shipping cover in place see Figure 6 Remove and discard the cardboard 3 Using the top mounting bracket as a guide mark three 3 holes on the mounting surface where the power center will ultimately reside see Figure 7 Drill the holes in the mounting surface Note The three mounting holes are fo...

Page 16: ...n all screws ensuring that the control power center is securely fastened to the mounting surface 8 Check source voltage All units are factory wired for 240 VAC In order to use on 120 VAC the internal factory wiring of the power center must be changed See Figures 2b and 2c 3 4 Earth Bonding Grounding A solid copper 8 awg 8 4 mm2 wire is recommended for connecting the control power center to a perma...

Page 17: ...nk RS or PDA Bezel 1 On the chlorine generator user interface board connect one end of the ribbon cable to the 16 pin J1 connector as shown in Figure 10 2 Connect the other end of the ribbon cable to the power interface 16 pin J1 connector 3 Attach the chlorine generator user interface board to the bezel using the four 4 screws provided Figure 9 Chlorine Generator Power Interface Board J1 Connecto...

Page 18: ... sensor and electrolytic cell be installed in the pool return line after the filter and heater The cell can be installed in either a horizontal or a vertical position See Figure 3 3 Position the flow temp salinity sensor and cell in the recommended position see Figures 1 3 4 and 5 4 Locate a suitable section of pipe approximately 17 inches 432 mm long or follow the recommended plumbing diagrams as...

Page 19: ...7 2 Replacement of Existing 3 Port Cell Universal or 2 PVC Unions 1 Be sure pool pump is turned off 2 Unplug DC cable from existing cell Disconnect the DC cord from the wiring harness as shown in Figure 2a 2b and 2c Loosen the strain relief fitting that also contains the cable for flow temp salinity sensor Pull the DC cord out through the strain relief CAUTION Do not allow the DC Cord to pull too ...

Page 20: ...nd 10 WARNING To avoid property damage serious injury or death do not operate the electrolytic cell without water circulation A buildup of flammable gases can result in FIRE or EXPLOSION 3 7 3 Replacement of old 2 Port Square Cell with new 3 Port Cell 1 Be sure pool pump is turned off 2 Unplug DC cable from existing cell Disconnect the DC cord from the wiring harness as shown in Figure 2a 2b and 2...

Page 21: ... of the threads e Replace existing union o rings with new o rings provided with cell kit f Install new cell and tighten coupling nuts NOTE 3 Port Cell and 2 Port cell are the same length The new cell should fit without any need to modify existing plumbing g Install the new flow temp salinity sensor into the 3 port cell See Figure 11 h Feed the connector end of the flow temp salinity sensor cable t...

Page 22: ...C cord or Sensor cable directly in the ground Direct burial can cause damage to an electrical cord cable 6 Tighten strain relief fitting screws for the flow temp salinity sensor cable and the DC cord Do not pull flow temp salinity sensor cable or DC Cord too tight Allow a little cable slack inside of control center enclosure 7 Check the wiring prior to reattaching front cover Be sure the flow temp...

Page 23: ...New Installation Universal Unions and Nuts For a 2 pipe the cutout is 13 with the full unions For a 50 mm pipe the cutout is 352 mm with the full unions NOTE Total length of the electrolytic cell with the full unions is 16 Sensor Port Straight or Reducing Coupler Total length of the 2 port electrolytic cell with full unions is 15 Cut out cell and tee section of piping Allow enough room to glue in ...

Page 24: ...Center to an AquaLink RS Power Center In the AquaLinkRS power center enclosure wire the AquaPure Control Center input power directly to the LOAD SIDE of the filter pump relay see Figure 14 Filter Pump Relay Aux 3 Relay Load 2 Line 2 Load 1 Line 1 To AquaPure 240 VAC To Breaker Panel To Filter Pump 240 VAC AquaLink RS Power Center Figure 14 Power Connection between AquaPure Control Center and AquaL...

Page 25: ...a and 16b Wire the chlorine generator power interface board from the red 4 pin terminal bar to the AquaLink RS red 4 pin terminal bar see Figure 16a Referring to Figures 2a or 2b wire the PureLink power center transformer to the load side of the filter pump relay Figure 16a Wiring a PureLinkTM Control System Network or All Button OneTouch PureLink Power Center Chlorine Generator Power Interface Bo...

Page 26: ... after applying power See note 1 Placing the jumper in POS 2 allows the chlorine generator to operate in the opposite way to POS 1 With 24 Volts AC applied to the ORP 24 VAC inputs chlorine production will be enabled The display of the user interface will display a production rate of 0 to 100 When the 24 Volts AC is removed the display will flash EC every few seconds and chlorine production is dis...

Page 27: ...ecting Model Size 700 Model 1400 Model Chlorine Production Chlorine Production 283 gm 0 625 lbs per 24 Hour period 567 gm 1 25 lbs per 24 Hour period Residential Pools Residential Pools One 1 unit per 45 000 liters up to 12 000 gal pool See General Rule of Sizing notes below One 1 unit per 151 000 liters up to 40 000 gal pool See General Rule of Sizing notes below Commercial Pools Commercial Pools...

Page 28: ...the pool water is said to have been shocked NOTE On initial startup of a pool it is best to shock from an outside source i e use a shock treatment available at your local pool supplier CAUTION Never use dry acid to adjust pH in arid geographic areas with excessive evaporation and minimal dilution of pool water with fresh water A buildup of by products can damage the electrolytic cell 7 The pH cond...

Page 29: ...s may not be compatible with chemicals commonly used to purify pool and spa water e g acids chlorine salt stabilizers etc As such Zodiac Pool Systems Inc does not warrant or guarantee that the chlorinated water generated by the salt water chlorinator will not damage or destroy certain types of plants decking coping and other materials in and around your pool and or spa Before selecting materials t...

Page 30: ...t can be used to determine the existing salt concentration of the water If the unit is wired connected use it to determine the salinity Water temperature can affect the salinity readout always test salinity at the equipment locations Set Chlorine Production to 00 Operating the unit above 00 production without salt will damage the electrolytic cell The Salinity button C on the sanitizer user interf...

Page 31: ... kg 425 lbs 204 kg 450 lbs 215 kg 475 lbs 227 kg 500 lbs 1 75 g l 48 kg 105 lbs 59 kg 130 lbs 68 kg 150 lbs 77 kg 170 lbs 86 kg 190 lbs 95 kg 210 lbs 104 kg 230 lbs 113 kg 250 lbs 125 kg 275 lbs 134 kg 295 lbs 143 kg 315 lbs 152 kg 336 lbs 162 kg 357 lbs 171 kg 378 lbs 181 kg 399 lbs 191 kg 420 lbs 2 00 g l 39 kg 85 lbs 45 kg 100 lbs 54 kg 120 lbs 63 kg 140 lbs 68 kg 150 lbs 77 kg 170 lbs 86 kg 19...

Page 32: ...ly Boost can be used to set chlorine production to maximum 100 for 24 hours of operation After 24 hours of chlorinator run time chlorine production will return to previous setting To clear the Boost mode press and hold the POOL TEMP BOOST button D again for 10 seconds NOTE When a pool pump timer is used to limit chlorinator run time the 24 hours will only count down when the chlorinator is on Temp...

Page 33: ...be made in 10 increments AquaLink RS Control System Press the Mode Select button to put the AquaLink RS in the Time Out mode Press the Mode Select button again to place it back into Auto mode NOTE The AquaLink RS control system must be in pool mode to change the pool chlorine production rate setting and it must be in spa mode to change the spa chlorine production rate setting Use the valve select ...

Page 34: ...irst However the audible alarm will return if a new problem is detected NOTE The audible alarm can be permanently disabled by removing the jumper from J2 on the control power center power interface board Audible Alarm Volume Control Audible alarm operation and volume control can be adjusted To adjust volume control press and hold the TEMPERATURE button D for 15 seconds The system will beep once wh...

Page 35: ...water in a residential pool pass through the filtration system at least once every 12 hours referred to as pool water turnover However many factors have an effect on actual pump and filter system run times Pool size source of water direct sun light indoor outdoor screened unscreened filtration system cold or hot weather swimmer load rain organic debris algae etc are all factors which contribute to...

Page 36: ... times until the salinity reading stabilizes Note If still less than 3 0 gpl refer to pages 30 through 31 and adjust salt concentration level Maintain the Recommended Salinity Level of 3 0 to 3 5 gpl If salinity is below 2 0 gpl the system will automatically turn the electrolytic cell off until the salinity is raised above 2 0 gpl Operating with a low salt concentration will damage the electrolyti...

Page 37: ... goes down for example in the Fall and Winter seasons Take pool water sample to pool professional once per month DON T List Do not get fertilizer in your pool Fertilizers contain nitrates which cause a high chlorine demand on pool water Never use dry acid to adjust pH in arid geographic areas with excessive evaporation and minimal dilution of pool water with fresh water A build up of by products c...

Page 38: ...sional Adjust as necessary to maintain a calcium hardness of 175 400 ppm 6 2 Monthly 1 Salt Level Test Test pool water salt level by depressing the SALINITY button C and reading the LCD located on the control power center user interface Maintain the ideal range of 3 0 3 5 gpl for optimum performance If additional salt is required follow the procedures and charts described in Section 4 If salt leve...

Page 39: ...es and perform cleaning in a well ventilated area Add acid to the water do not add water to the acid as splashing could result d Pour the acid water mixture inside the cell A foaming action will begin which is caused by scale calcium carbonate being dissolved from the plates If rigorous foaming action does not begin the cell does not need to be cleaned STOP THE CLEANING PROCESS go on to next step ...

Page 40: ...ell and flow temp salinity sensor by running pump continuously or winterize pool by draining water from pump filter and all intake and return lines Remove the cell clean and store it Disconnect the flow temp salinity sensor from the power center then remove it from the 3 port cell Wrap flow temp salinity sensor in a plastic bag or protective covering and coil flow temp salinity sensor and DC power...

Page 41: ... for 24 hours Recheck If still too low Super Chlorinate with outside source Take pool water sample to Pool Professional See Section 5 Operating Instructions Low Less than 2 5 gpl salt level in pool water Test salinity by pressing the Test Salinity button See Section 4 Table 2 High nitrate level Contact a pool professional Metals present in pool water Contact a pool professional New pool water Not ...

Page 42: ... sensor is installed according to Section 3 Figure 11 If not contact a pool professional Flow Temp Salinity Sensor not plugged in Plug flow temp salinity sensor into connector on power center printed circuit board Turn power to unit off and back on Cycle Power See wiring diagram in Figures 2a 2b and 2c See also Section 6 4 Flow Temp Salinity Sensor Cleaning Step 4 Flow Temp Salinity Sensor element...

Page 43: ... or faulty sensor Remove and clean flow temp salinity sensor contacts Check flow temp salinity sensor cable for damage See Section 6 4 Verify salinity with Myron L meter calibrated for NaCl titration test units or other salt meters Please be aware that salt test strips have a large variance in readings 400 800 ppm Problem Possible Cause Corrective Action Chlorine Odour Presence of excess chloramin...

Page 44: ...ssional 172 Flow Sensor service condition or flow sensor is unplugged Contact a pool professional 173 Low VAC input voltage and on board power supply is not regulated or unit not correctly wired Unit wired to improper AC voltage Contact a pool professional 174 Pool Temperature is too high for operation of AquaPure Flow Salinity Sensor indicates water temperature at sensor above 108ºF 42 C Reduce w...

Page 45: ...ackboard service Contact a pool professional 193 Measured significant cell current when SCRs were turned off Generates 170 code front board service Contact a pool professional 194 Cell Current is 85 lower than desired and cell voltage above 19V Generates 125 code Cell dirty or needs replacement Contact a pool professional 194 Salinity invalid due to out of range measurements caused by front board ...

Page 46: ...Fahrenheit Celsius change mode 3 To toggle between Celsius and Fahrenheit press down arrow A or up arrow B 4 Confirm by momentarily pressing SALINITY C The change will be stored in permanent memory NOTE The Boost mode will normally be activated if the POOL TEMP BOOST D button is depressed for 10 seconds However if button D is held down an additional 5 seconds for the third beep the state of the Bo...

Page 47: ...Screws Bezel Cover Plate Screws Bezel Support Plate Screw Battery Cover 4 2 2 2 1 Dwg Kit Description Qty 5 R0447500 Wiring Harness PureLink Back PCB to DC Cord 1 6 R0467600 Power Interface Board Assembly Screws Power Interface 1 2 7 R0503400 Face Plate Control Center APURE F Mounting Bracket User Interface APURE F Screws User Interface Mounting Bracket and Face Plate Battery Door Control Center A...

Page 48: ...Page 48 Figure 20c AquaLink RS PureLink Power Center 6613AP 4 2 3 4 4 6 2 1 4 4 6 Figure 20b AquaLink RS PureLinkTM Power Center 6614AP 1 5 4 4 4 2 3 6 2 4 6 4 ...

Page 49: ...52300 R0452400 7 Blade Cell 3 Port Cell 14 Blade Cell 3 Port Cell Includes Cell Assy Apure O Ring 2 231 DC 16 Power Cord Black 1 3 1 4 R0452500 Port Sensor 16 w O Ring 3 Port Cell 1 5 R0476400 Port Sensor 25 w O Ring 3 Port Cell 1 6 SP3P 3 Port Spool Cleaning Kit includes Spool GC Cell 3 Port O Ring 2 231 Nut Union Universal Tailpiece 2 X 2 Plug Port CG Cell 1 4 3 2 2 7 R0402800 16 Cable DC 1 8 R0...

Page 50: ... 1 4 R0452500 Port Sensor 16 w O Ring 3 Port Cell 1 5 R0476400 Port Sensor 25 w O Ring 3 Port Cell 1 6 R0412500 Nut 2 PVC Union 1 7 R0412600 Tailpiece 2 PVC 1 8 R0412700 O ring 2 Union 1 9 R0403800 Flow Sensor w 16 Cable Tee Sensor Location Only 1 10 SP3PLX 3 Port Spool Cleaning Kit includes Spool GC Cell 3 Port O Ring 2 Union 2 144 O Ring Plug Sensor 2 231 Nut 2 PVC Union Nut Union Universal Tail...

Page 51: ...Page 51 NOTES ...

Page 52: ...ges lightning pets or other animals insects and or their hives or nests negligence or acts of God 9 Not grounding and or bonding as speci ed mis wiring loose wiring cut or kinked wires loose cable connections incorrect wire runs incorrect breaker size breaker s in off position improper wire gauge moisture in electrical conduit improper electrical supply dead batteries incorrect plumbing inadequate...

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