J&D MAnufacturing IS275-17L Manual Download Page 6

Page: 6 / 44

VHPRSHELF - Shelf for Motor and Pump

(1) Shelf

(1) Large J&D Manufacturing Label

(1) Narrow J&D Manufacturing Label

(2) Support Brackets

Hardware Packet Contents

Attaching Top of Brackets to Shelf

Mounting Motor to Shelf

Attaching Pump to Motor

(4)

3/8”-16 x 1”

Hex Bolt

(4)

3/8”-16 x 1”

Hex Bolt

(4)

3/8”-16

Nylock Nut

(2)

3/8”-16 x 1”

Hex Bolt

(2)

3/8”-16

Nylock Nut

(4)

5/16”-18x3/4”

Carriage Bolt

(4)

5/16”-18

Nylock Flange Nut

(4)

3/8”

Split Lock Washer

IS275-17L

J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com

Section D - Page 3/8

Section D

Parts Identification

Section D

C-Face Motors

Each model of J&D C-Face pump motors will vary in size, configuration of components, and

appearance, however, the functionality and purpose of the components remain the same.

Single Phase

VHPM1

VHPM2

VHPM3

VHPM5

3 Phase

VHPM13

VHPM33A

VHPM53

VHPM103-CFACE

Mounting Foot

Shaft

Venting Bell

Summary of Contents for IS275-17L

Page 1: ...eel Lines J D Panel Fan Ring Kit Installation Ring Kit Installation for 36 and Larger Basket Fans Cross Kits Installation for Basket Fans Auto Drain Kit Installation Assembly A B C D E F G H I J K L M Connecting Pump to Filter and Fogging System s Flushing System Filter Installation Nozzle Installation Test Adjust System Maintenance End of Season Winterizing Maintenance Checklist N O P Q R S T U R...

Page 2: ...rly installed or subject to negligence All warranties must be approved through our warranty department The original purchaser must present a copy of the invoice for the defective product INSTALLATION Please read over all instructions carefully before you begin If you have any questions please call your local dealer or contact J D Manufacturing at 1 800 998 2398 IS275 17L J D Manufacturing 6200 Hwy...

Page 3: ...qualified water treatment professionals is required to minimize mineral deposits and corrosion that may block or erode nozzles Shown are the basic parameters required of your water supply Additional requirements by your water treatment professionals may be justified Damage or clogging of nozzles or other elements of J D s High Pressure Fogging system due to insufficiently treated water will not be...

Page 4: ... 2 1 2 Filter 3 VHPR142 Mounting Bracket for 2 1 2 Filter Housing 1 VHPR133 2 1 2 Filter Housing Wrench 3 VHPR135 2 1 2 Filter Housing Assembly 20 MICRON REPLACEMENT FILTER 5 MICRON REPLACEMENT FILTER 1 MICRON REPLACEMENT FILTER Set of 3 Filter Size Labels for Mounting Brackets SS05R O Rings for 2 1 2 Filter Housing IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdm...

Page 5: ...Thread 1 VHPR147 Male Adaptor 3 4 MPT x 3 4 Insert 1 VHPR146 1 Spigot x 3 4 FPT Reducer Bushing 1 VHPR152 3 4 Braided Hose 5 Length 3 VHPR153 Mounting Bracket for 4 1 2 Filter Housing VHPF4520C 3 Stage 4 Filter Kit 12 HD10464 Phillips Pan Head Screw 14 10 x 3 4 1 SS03 1 One Way Check Valve SS06R O Ring for 4 1 2 Filter Housing 20 MICRON REPLACEMENT FILTER 5 MICRON REPLACEMENT FILTER 1 MICRON REPLA...

Page 6: ...ock Nut 4 5 16 18x3 4 Carriage Bolt 4 5 16 18 Nylock Flange Nut 4 3 8 Split Lock Washer IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section D Page 3 8 Section D Parts Identification Section D C Face Motors Each model of J D C Face pump motors will vary in size configuration of components and appearance however the functionality and purpose of the compon...

Page 7: ...om Section D Page 4 8 Section D Parts Identification Section D Breather Valve Oil Dipstick Breather Valve Oil Dipstick Adjustable Pressure Unloader Adjustable Pressure Unloader Adjustable Pressure Unloader Adjustable Pressure Unloader Flex Coupler Flex Coupler Flex Coupler Breather Valve Oil Dipstick Breather Valve Oil Dipstick IN OUT VHPP57 IN OUT VHPP41 IN OUT VHPP13 VHPP30 IN OUT VHPP137 3 4 Fe...

Page 8: ...8 Slip Lock 3 8 Slip Lock VHPR154 Splice 3 8 Slip Lock 3 8 Slip Lock VIEC1000B Tee 3 8 Slip Lock 3 8 Slip Lock 3 8 Slip Lock VIEC1000C Tee 3 8 Slip Lock 3 8 Slip Lock Nozzle Port VIEC1000G Plug Plug 3 8 Slip Lock 1 2 Flare 1 2 Flare 1 2 Flare VHPR108 Tee VHPR125 Coupling 3 8 FIPT 1 2 Flare VHPR126 Coupling 3 8 FIPT 3 8 FIPT VHPR127 Elbow 3 8 FIPT 3 8 FIPT 1 2 Flare 1 2 Flare VHPR128 Union 3 8 MIPT...

Page 9: ... SS Lines with 0 02 GPM Nozzles VHPR2003 Series 20 Long SS Lines with 0 03 GPM Nozzles VHPR2000 20 Long SS Line No Nozzles or Nozzle Ports VHPR162 Auto Drain Kit VHPR110 Nozzle 0 02 GPM Anti Drip Nozzle 2 VHPR111 Nozzle 0 03 GPM Anti Drip Nozzle 3 Nozzles VIEC1000I Nozzle Auto Drain Valve Nozzle VHPR110 Nozzle 0 02 GPM Anti Drip Nozzle 2 VHPR111 Nozzle 0 03 GPM Anti Drip Nozzle 3 VHPR106 Nozzle 0 ...

Page 10: ...kit with hose connector and 12 0 02 GPM Nozzles VHPR121 3 4 ID Cable Clamp for Tube and Pipe VHPR160 18 Mounting Rod with Hardware to use with VHPR159 Mounting Clip 6 Cable Ties SS3012 30 High Pressure Fog Ring Kit with X Frame Pipe Tube Mounting VHPR110 Nozzle 0 02 GPM Anti Drip Nozzle 2 VHPR159 10 Black Poly Mounting Clip for 1 2 OD HPF Line VIEC1000M 3 8 Slip Lock 1 4 Flare Hanging Pegs ...

Page 11: ...hose connector and 4 0 008 nozzles 6 Cable Ties 4 Cable Ties 6 Cable Ties SS3011 30 High Pressure Fog Ring Kit SS36SH6 13 6 Way High Pressure Fog Cross SS36SH 13 4 Way High Pressure Fog Cross VHPR110 Nozzle 0 02 GPM Anti Drip Nozzle 2 VIEC1000M 3 8 Slip Lock 1 4 Flare IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section D Page 8 8 Section D Parts Identif...

Page 12: ... starting at the inner end of the threads wrap PTFE tape tightly and evenly clockwise and upwards in a helical fashion until all but the end thread is covered Leaving the end thread bare makes it easier to get the thread started during assembling of joints Continue to wind the thread clockwise and downwards back to where you started then once more towards end of fitting This method will provide in...

Page 13: ...ck collar back into the fitting and pull the nylon tube out NOTE Once the nylon tube has been fully inserted into a slip lock and is removed even for a short time 1 of nylon tube the amount that was inserted into the slip lock must be trimmed off or it will not seal properly Keep this in mind if you intend to disassemble your system seasonally as you will want to provide additional tubing to those...

Page 14: ...Section E prime and glue check valve SS03 a section of 4 tube and ball valve SS01 as shown below IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section F Page 1 6 Section F Filter System Assembly Installation Section F 4 4 4 4 4 4 4 4 4 4 4 4 4 SS01 Ball Valve Prime Glue Prime Glue SS03 Check Valve Check and Ball Valve Assembly SSOT Tee VHPR146 Reducer Bus...

Page 15: ... 998 2398 www jdmfg com Section F Page 2 6 Section F Filter System Assembly Installation Section F IN OUT IN OUT IN OUT 4 Prime Glue Prime Glue Prime Glue Prime Glue 4 2 1 2 Filter Cap Assembly PP10461 Adapter PTFE Tape PTFE Tape PP10461 Adapter Cap Only VHPR135 2 1 2 Filter Housing 6 If your filter system uses 4 1 2 filter housings proceed to Step 8 Attaching Brackets to 2 1 2 Filter Cap Assembly...

Page 16: ... on a flat surface and arrange caps so IN and OUT are as shown below Following the PVC Gluing Guidelines in Section E prime and glue a section of 4 tube between each cap as shown below PTFE Tape PTFE Tape VHPR143 Adapter VHPR143 Adapter 4 Prime Glue Prime Glue Prime Glue Prime Glue 4 IN OUT IN OUT IN OUT 4 1 2 Filter Cap Assembly 8 Attaching Brackets to 4 1 2 Filter Cap Assembly Using either a 3 p...

Page 17: ...on F Mounting Filter Cap Assembly To provide the space needed to access and service the filters once system is installed measure and mark 37 from the floor as shown below Align the top of the filter mounting plates to this mark and prepare the 4 locations per bracket indicated below for the installation hardware not included Secure the mounting plate to your chosen location NOTE Mounting location ...

Page 18: ...o it can be easily viewed Install pressure gauge so it can be easily viewed Pressure Gauge Assembly Pressure Gauge Assembly Prime Glue Prime Glue Tee must point up Tee must point up Prime Glue Prime Glue After Filter Tee Assembly Before Filter Tee Assembly Filter Cap Assembly 11 12 IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section F Page 5 6 Section F...

Page 19: ...ture 15 Connecting Water Source to Mounted Filter Assembly With water shut off and following the PVC Gluing Guidelines in Section E connect the water source to the check valve 16 PTFE Tape VHPR147 Male Adapter Connect water source here 20 MICRON REPLACEMENT FILTER 5 MICRON REPLACEMENT FILTER 1 MICRON REPLACEMENT FILTER 20 MICRON 5 MICRON 1 MICRON 20 MICRON REPLACEMENT FILTER 5 MICRON REPLACEMENT F...

Page 20: ...cated below for the installation hardware not included and secure the mounting shelf to your chosen location as shown below NOTE Mounting location and installation hardware not included must be able to withstand the weight of 145 lbs the assembled shelf with motor and pump assembly 1 Assemble Shelf Support Brackets Using a 9 16 wrench and 9 16 socket and socket wrench assemble 2 shelf braces so th...

Page 21: ...nter Prepare the 6 locations indicated below for the installation hardware not included and secure the shelf assembly and bottom of support brackets to your chosen location as shown below NOTE Mounting location and installation hardware not included must be able to withstand the weight of 145 lbs the assembled shelf with motor and pump assembly 4 IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire ...

Page 22: ...re the shelf support bracket to the mounting shelf and structure as shown below 6 Assemble Shelf Support Brackets Using a 9 16 wrench and 9 16 socket and socket wrench assemble 2 shelf braces so the mounting tabs are behind the shelf lip and secure with 2 3 8 16 x 1 Hex Bolts and 2 3 8 16 Nylock Nuts as shown below 5 IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jd...

Page 23: ...WI 54701 1 800 998 2398 www jdmfg com Section H Page 1 3 Section H Motor Pump Assembly Installation Section H 2 If the pump for your system is VHPP41 VHPP57 or VHPP137 proceed to Step 3 If the pump for your system is VHPP13 or VHPP30 proceed to Step 5 IN OUT VHPP13 VHPP30 Preparing Pump Motor for Assembly Apply the contents of the PP10815 anti seize lubricant packet onto the shaft of the motor as ...

Page 24: ... can be accessed using the slit in the top of the bell as indicated below IN OUT Access slit in top of bell enables tightening of flex coupler set screw 3 IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section H Page 2 3 Section H Motor Pump Assembly Installation Section H IN OUT VHPP41 VHPP57 shown VHPP137 Assembling VHPP41 VHPP57 or VHPP137 Pump to Motor...

Page 25: ...wire according to motor nameplate IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section H Page 3 3 Attach Motor Pump Assembly to Motor Pump Shelf Align the motor foot mount with a matching set of pre drilled mounting holes in the shelf top Using one of the below matched tool and hardware combinations that matches your motor foot mount secure motor pump as...

Page 26: ...wrench and a 1 2 socket wrench secure mounting rod by tightening both nuts 3 If your system does not require the use of cable clamps proceed to Step 3 If your system does not require the use of suspended mounting rods proceed to Step 5 Hanging Securing Line Using Cable Clamps Insert the stainless steel line into the cable clamp and using the appropriate size and type of hardware not provided for y...

Page 27: ...ing clip and enough of the mounting rod to protrude to fully engage the nylock nut Using a 1 2 wrench and a 1 2 socket wrench secure black poly mounting clip with stainless steel line to mounting rod by tightening both nuts 4 IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section I Page 2 4 Section I Hanging Connecting Stainless Steel Lines Section I VHPR1...

Page 28: ... jdmfg com Section I Page 3 4 Section I Hanging Connecting Stainless Steel Lines Section I 15 15 AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW AIRFLOW Using a 3 4 wrench and crescent wrench follow the 1 2 Flare Connector with Required O Ring Guidelines in Section E and assemble couplin...

Page 29: ...es follow the PTFE Tape Tightening Guidelines in Section E to assemble adapter VHPR123 to coupling installed in Step 7 as shown below Following the Slip Lock Guidelines in Section E insert 3 8 High Pressure Nylon Tube into assembly from Step 8 as shown below VHPR123 Adapter PTFE Tape 8 9 Do not install nozzles at this time Nozzles are not installed until after Flushing System Section O ...

Page 30: ...ow Once mounting brackets are installed secure where they crossover each other with 1 cable tie Trim off excess cable tie IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section J Page 1 2 Section J J D Panel Fan Ring Kit Installation Section J ONLY remove outer most ONLY remove outer most ONLY remove outer most ONLY remove outer most 1 DISCONNECT POWER TO ...

Page 31: ...ting brackets using 4 cable ties as shown below Once ring is secure trim excess off cable ties 4 Connecting Ring to System Following the Slip Lock Guidelines in Section E connect ring to 3 8 High Pressure Nylon Tube IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section J Page 2 2 Section J J D Panel Fan Ring Kit Installation Section J PTFE Tape Do not ins...

Page 32: ...ger Basket Fan Center the ring on the fan Using 6 cable ties evenly spaced around the ring secure ring to fan guard Once ring is secure trim excess off cable ties 2 PTFE Tape Connecting Ring to System Following the Slip Lock Guidelines in Section E connect ring to 3 8 High Pressure Nylon Tube 3 DISCONNECT POWER TO FAN AND WATER PUMP MOTOR BEFORE INSTALLATION OR SERVICING A powered unit can start a...

Page 33: ...n for Basket Fans Section L 1 Connecting Cross to System Following the Slip Lock Guidelines in Section E connect cross to 3 8 High Pressure Nylon Tube 2 SS36SH 13 4 Way High Pressure Fog Cross SS36SH6 13 6 Way High Pressure Fog Cross DISCONNECT POWER TO FAN AND WATER PUMP MOTOR BEFORE INSTALLATION OR SERVICING A powered unit can start automatically causing severe injury or even death Do not procee...

Page 34: ...hes follow the PTFE Tape Tightening Guidelines in Section E to assemble adapter VHPR123 to coupling installed in Step 1 as shown below VHPR125 Coupling VHPR123 Adapter 1 2 Female Flare at End of a Stainless Steel Line VHPR120 O Ring PTFE Tape 2 Using a 3 4 wrench and crescent wrench follow the 1 2 Flare Connector with Required O Ring Guidelines in Section E and assemble union VHPR129 with O ring V...

Page 35: ...m Step 5 as shown below VIEC1000C Tee VIEC1000G Plug Using 2 3 4 wrenches follow the PTFE Tape Tightening Guidelines in Section E to assemble adapter VHPR123 to ball valve installed in Step 4 as shown below PTFE Tape Do not install nozzles at this time Nozzles are not installed until after Flushing System Section O If ball valve was installed skip Step 7 and proceed to Step 8 IS275 17L J D Manufac...

Page 36: ...ing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section N Page 1 2 Section N Connecting Pump to Filter and Fogging System s Section N 1 Using 2 3 4 wrenches follow the PTFE Tape Tightening Guidelines in Section E to assemble VHPR123 Adapter 3 8 Slip Lock x 3 8 MIPT to pump OUT port as shown below 2 IN OUT PTFE Tape VHPR148 Brass Adaptor PTFE Tape VHPR123 Adaptor OUT OUT IN IN IN O...

Page 37: ...ose is fully onto barbs slide a hose clamp to 1 4 from end of installed hose Using a flat head screwdriver tighten clamp until secure Repeat for other end of the hose IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section N Page 2 2 Section N Auto Drain Kit Installation Assembly Section N IN OUT IN OUT IN OUT Connecting Pump to System Following the Slip Lo...

Page 38: ...wrench and DO NOT OVER TIGHTEN The remaining housings WITHOUT filters are installed at this time Flushing System Open water valve s and allow filter system to fill then power pump and motor Observe location furthest from pump Once water starts to flow from that location let system run at least an additional 7 10 minutes Proceed to Section P O Ring Filter Housing 20 Micron Filter 20 MICRON REPLACEM...

Page 39: ...th electrical cords or outlets as this may result in severe injury or even death Remove and Empty Filter Housings Using filter wrench remove the bottom of all 3 filter housings and dump out the remaining water Remove the 20 micron filter that was installed for the flushing process in Section O Inspect the filter for debris and rinse if necessary 20 MICRON REPLACEMENT FILTER 5 MICRON REPLACEMENT FI...

Page 40: ...OVERTIGHTEN O Ring Filter Housing 20 Micron Filter 20 MICRON REPLACEMENT FILTER 20 MICRON REPLACEMENT FILTER 5 MICRON REPLACEMENT FILTER 1 MICRON REPLACEMENT FILTER O Ring Filter Housing 5 Micron Filter O Ring Filter Housing 1 Micron Filter 5 MICRON REPLACEMENT FILTER 1 MICRON REPLACEMENT FILTER IS275 17L J D Manufacturing 6200 Hwy 12 Eau Claire WI 54701 1 800 998 2398 www jdmfg com Section P Page...

Page 41: ...nstallation Section Q Nozzle Installation Using your fingers screw in and tighten the nozzle into the nozzle port Hand tighten only Tools are not recommended as they damage and overtighten the nozzles DO NOT OVERTIGHTEN WARNING Do not remove nozzles or plugs while system is running Use Hand Only no tools Use Hand Only no tools ...

Page 42: ...nozzles or plugs while system is running Disassemble the nozzle s as shown below Set aside the o rings and the ball If necessary the o rings and ball can be washed with slightly soapy water Soak the remaining metal parts in undiluted CLR cleaner for a maximum of one hour Once done soaking rinse all parts thoroughly and reassemble nozzles Filter Maintenance A difference of 10 psi or more is an indi...

Page 43: ...mp to the filter system connect the high pressure pump to the pond pump Submerge the pond pump into the container of RV antifreeze Provide power to the pumps first to the pond pump then to the high pressure fogging pump Starting at the fog line closest to the pump open the VHPR163 2 000 psi ball valve at the end of the line once RV antifreeze runs out close it Working your way further from the pum...

Page 44: ...en crankcase manifold change piston rod oil seals immediately If oil leaks out of the side cover change side cover oil seals immediately See pump manufactuers service instructions Check for water leaks If water leaks between crankcase manifold change packing assembly immediately If water leaks from the valve caps change valve cap O rings See pump manufactuers service instructions WEEKLY Check pres...

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