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Working Troubles 

Hydraulic  Table  Operation 

In any case of trouble first of all: 

1)  check oil pressure and adjust to 300 p. s. i. 

(22 kg/cm

2

2)  check  oil level in tank 

3) 

evacuate  the air  from  the system  as  de-
scribed  on  page 5. 

If 

the  table  reversals  are  jerky  or  too  slow 

the hydraulic system may need  adjustment, 

read page 5. 

If 

the  pressure  gauge  is  at  zero  while  the 

motor is running : 

Check  direction  of  rotation  of  the  pump; 

the pump should rotate counterclockwise as 
seeen from  front  of  machine. 

Check  tension of V-belt; 
V-belt may be tightened by the screw 1723 , 

page 25 . 

The first  time the pump is started  after  oil 

filling, the pump may be too d ry and  there­
fore unable to suck the oil from the tank. 

In 

that case, oil is added through one of the 

hoses 127 1  on page 15 . The hose next to the 
column  is  d isconnected  at  the  upper  end; 

hydraulic fluid is poured  into the hose;  the 
hose is reassembled and the pump is started. 

The filter No. 195 1  page 25 may be blocked. 

In that case the tank must be pulled out and 

the pump dismounted.  The filter is cleaned 

in kerosene. 

Automatic  Downfeed 

In 

case of troubles: 

Bleed  the  hydraulic  hose  by  opening  the 

screw V. 

If 

the  pawl  is  working  ( can  be  heard) 

without moving the hand wheel the friction 

clutch should be tightened ( see page 24 ). 

The parts nos.  553  and 5 70 have  threaded 

holes  and  are  screwed  on  the  shaft  177. 

When  these  parts  are  screwed  further  up 

on the shaft, the friction clutch is tightened. 

Electrical  Equipment 

If all motors are  dead : 
Check the fuses. 

Note:  The  vertical  feed  motor  is  switched 

off when automatic downfeed is engaged. 

Grinding  Finish 

A poor finish may have one of these reasons: 

Wrong choise of wheel for  the job at hand. 
Wheel out of balance. 
Wheel not dressed  properly. 
These points were mentioned  above. 

Excessive play in  the  spindle  bearings  may 

also  have  a  bad  influence  on  the  perfor­
mance. 

The radial play in the front-bearing should 

be . 0001"-. 0001 5 "  (0,002-0 ,004 mm). 

It is strongly recommended that spindle ad­

justments be left to the factory. 

Summary of Contents for SJ16

Page 1: ...OPERATION MANUAL SJ16 MACHINE Version 1GB Jakobsen Planslibemaskiner ApS Porschevej 2 DK 7100 Vejle Denmark Telephone 45 36 77 62 22 www jakobsen dk dk ...

Page 2: ...he Hydr System 5 Mounting the Wheel 5 Dressing theWheel 6 Grinding Wheels 6 WorkingTroubles 7 Hydraulic table operation 7 AutomaticDownfeed 7 ElectricalEquipment 7 Grinding Finish 7 Table Cylinder 21 ControlKnobParts 22 Hydraulic Valves 23 Automatic Downfeed System 24 Hydraulic PowerUnit 25 LubricationPump 26 NormalEquipment 27 HydraulicDiamondDresser 28 Coolant System 29 TableHandfeedSystem 30 Te...

Page 3: ...er the edge af the base The Machine must be supportedon the ad justing screws only 3 Electrical controls Wiring diagram page9 Switchgear cabinet page 12 Connection to power supply is at the bottom of the cabinet at rear left side of machine The supply should be protected by15 amp slow fuses Check direction of rotation of the wheel spindle just after connecting The spindle should rotate clockwise a...

Page 4: ...ication Before operating fill on oil according to the lubrication chart page 10 The table and saddleways are power lubricated the lu brication pump is shown on page 26 it is energized by the hydraulic system but cir cuits for the lubricant and the hydraulic fluid are separate The function is checked through the con trol glass on top of the saddle and impulse should appear at every full cycle of th...

Page 5: ... pump running 5 Automatic Downfeed is engaged by turning lever Sforward The downfeed increments are adjusted on the knob T one division on the stem is equi valent to one division on the downfeed hand wheel The total stock removal is adjusted on the slip W while lever Sis in the neutral position When the slip W hits the pointer U the downfeed stops When the pointer U is turned backwards the downfee...

Page 6: ...nter The diamond is passed across the wheel by the hydraulic continuous cross feed A Hydraulic wheel dresser for wheel head mounting is supplied as optional equipment see page 28 The lever 818 controls the direction and the knob 817 controls the speed of the cross feed Grinding Wheels The machine is furnished with a general purpose wheel The wheel manufacturers will give advice in selecting the ri...

Page 7: ...he pump is started The filterNo 1 951 page 25 may be blocked In that case the tank must be pulled out and the pump dismounted The filter is cleaned in kerosene Automatic Downfeed In case of troubles Bleed the hydraulic hose by opening the screw V If the pawl is working can be heard without moving the hand wheel the friction clutch should be tightened see page 24 The parts nos 553 and 570 have thre...

Page 8: ...9 C f loo 500 250 2 o SJ 16 ...

Page 9: ...ETTPHESSE FEOTl Hl SSE OILI ILLING OLFULLUNG 1 GALLON 4 LITER PJ FYLUNING 4 LITER OILFILLING 1 US GALLONS 1 wEEK 1 WOCHE 1 UGF CHECK REGULARLY CHANG EACH YEAR liLSTAND PHUFEN Ji HRLICII UMl ECHSEL OLISTAND KONTROLL UDSKIJi T IIVERT J R CHANG EACH YEAR OLf L I LUNG 11 IMP GALLON J JIHLICII UMWECllSI L P FYLDNING 50 LITEH UDSKIFT HV8HT AR Lubrication Chart J chmiertat ell Sm11re slrema SJ 6 ...

Page 10: ...2 d I I j IJD_J G I d LfD erk I r I w user i chle f e re be JIii ston sc J4 ler STOP OOUAIT vvHUL HY DR fiir Sc Je ben ziisle l tng K ttva nd S libesk ve II II 21 rum 12 000 t K lt wasw M3 t r II J PowN AB NfD UP AUP Op II 1121 f 0 H1 tP 31 9 t r w tch for whol he u l E ascJet ter f Sil Ie f oport Fndufof r 5 btolok R fi h bu ttori s Ore Ck kn ap e Tr9k 1 naf per SJ 16 OCH Verti cal Mot 1 f Sec rt...

Page 11: ... I J IS I IS I If Pl f IllS I flemen r J iemenJ I 9 S IllS 1 J PIS IllS 1 imetol 8imetal 2201 220V S O h 38 0 V S IOI 380 Y 2 It ASTOI0 145679llnN S oooooooooooooooonooooo 0000000000000000 000000 Switchgear Cahinet Scha flafel Relce 1kah SJ 6 ...

Page 12: ...4 0TE l n n acl n s witlr n9 lsl u ils the knoh T is h7ounl d OH tire r 91 I haHd s o e y CoHtrol Knoh s Handgr Fe Ko trolh n Ha9 SJ 16 ...

Page 13: ...Tablt II r T 7 r 77 I I I 532 l J t W Ks13 56S 5f9 Aufome1tlc do1N1tfttd 14 512 Crossf e w 1 N t J L J 5 161 HYDRAULIC SYSTEM ...

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