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Jacobsen Ransomes HR 6010, Parts And Maintenance Manual

The Jacobsen Ransomes HR 6010 Service Course Manual is a comprehensive and essential resource for owners of this remarkable turf maintenance machine. Available for free download from manualshive.com, this manual offers detailed instructions, diagrams, and maintenance tips to ensure optimal performance and longevity of the HR 6010.

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107

NUMERICAL INDEX

PART NO

DESCRIPTION

PAGE ITEM

PART NO

DESCRIPTION

PAGE ITEM

JACOBSEN HR6010

PARTS MANUAL

2198130

STEERING WHEEL

43

50

2198153

ROLLER, 3 “

95

26

2198153

ROLLER, 3”

101

*

2198211

SWIVEL-CABLE CLAMP

7

53

2208036

SWITCH-PROXIMITY

59

56

2208049

MAGNET-ACTUATOR

59

55

2208058.07

HINGE-SEAT PLATE

11

2

2208079

BOTTLE-COOLANT

45

15

2208139

CLAMP

45

39

2208174

OIL FILTER

5

12

2211004A

PLATE-MOTOR

23

34

2212043

BRACKET-OIL COOLER

45

12

2212049

BRACKET-VALVE MTG

27

4

2212064

COVER-ACCESS

11

10

2212073

BRCKT-CASSAPA PUMP

5

10

2212074

PLATE-FILTER BAFFLE

29

4

2212075

BRACKET-FILTER-HD

29

1

2212076B

SUPPORT-HYD. RESERVOIR

33

29

2212076B

SUPPORT-HYD. RESERVOIR

31

18

2212078

BAFFLE-FILTER HD

29

2

2212082

BACK-PLATE FENDER

11

9

2212087

COVER-ACCESS

33

19

2212087

COVER-ACCESS

31

8

2212092

BRACKET-RH VALVE MTG

27

5

2212094

MOTOR PLT-RH DECK

99

*

2212097

MOTOR PLT-LH DECK

99

4

2212098

MOTOR PLT-RH DECK

99

*

2212099

MOTOR PLT-LH DECK

99

*

2212107A

BRCKT-BATTERY HOLD DOWN

5

29

2212109

BRACKET-SWITCH MTG

55

10

2212118

BAFFLE-OIL COOLER LH

45

34

2212119

BAFFLE-OIL COOLER RH

45

35*

2212186

BRKT-72 HEIGHT ADJ (A)

95

40

2212187

BRKT-72 HEIGHT ADJ (B)

95

41

2212206

MOUNT-TOP MOTOR

7

79

2212245

BRACKET-DECK STOP

11

36

2213006

PIN-PIVOT

57

12

2213009

PIPE-MUFFLER

47

46

2213035

SPACER PUMP ARM

35

41

2213036

STOP HEIGHT ADJUSTMENT

95

9

2213040

SLEEVE-THREADED

23

37

2213041

STUD

23

18

2216003

WLDMT-LEVER SUPPORT

37

4

2216005

WLDMNT-LIFT LEVER

37

2

2216025

WLDMNT-CYL ROD PIN

55

5

2216037

WLDMT-TANK SUPPORT

57

38

2216041

WLDMNT-HOOK REAR RH

57

2  *

2216042

WLDMNT-HOOK REAR LH

57

1

2216071

WLDMT-SUPPORT ARM RH

95

29

2216072

WLDMT-SUPPORT ARM LH

95

11

2216077

WLDMT-REAR AXLE

23

13

2216084

WLMNT-BULKHEAD

11

6

2216096.7

WLDMT-LH SUB FRAME

59

50

2216097.7

WLDMT-RH SUB FRAME

59

49

2218002

VALVE-3 SPOOL LIFT

37

3

2218009

ISOLATOR-LF2-270

5

23

2218010

ISOLATOR-LR1-230

5

24

2218014

CYLINDER-LIFT

55

6

2218014‘

LIFT RAM WING DECK

77

430.3

2218031

TUBE-LH WING VALVE P

73

H156

2218032

TUBE-LH WING VALVE T

73

H157

2218033

TUBE-LH WING VALVE M1

75

H272

2218036

TUBE

73

H158

2218043

SEAL-FILTER BAFFLE

29

3

2218044

HOSE-RAD UPPER

45

17

2218045

HOSE-RAD LOWER

45

18

2218046

SENDER-FUEL LEVEL

31

6

2218046

SENDER-FUEL LEVEL

33

17

2218069

RELAY-TIME DELAY

41

32

2218078

CAP-FUEL TANK

31

3

2218078

CAP-FUEL TANK

33

14

2218083

LANYARD

13

18

2218084

GROMMET

11

34

2218086

SEAL-TUBE

45

20

2218088

CABLE-BATTERY NEG.

7

55

2218089

CABLE-BATTERY POS

7

56

2218111

INSULATION-LOUVER

15

10

2218112

INSULATION-SEAT PLATE

15

1

2218136

SWITCH-TEMP-165F

33

30

2218147

GROMMET

31

25

2218147

GROMMET-GAUGE

33

34

2218148

HYDRAULIC RESERVOIR

69

223

2218148

HYDRAULIC RESERVOIR

73

223

2218148

HYDRAULIC RESERVOIR

77

223

2218148

RESERVOIR-HYDRAULIC

31

2

2218148

RESERVOIR-HYDRAULIC

33

13

2218149

FAN-16.75”

5

1

2218150

TANK-AUXILIARY FUEL

33

2

2218152-01

MOTOR 11CC

99

1

2218152-02

MOTOR HYD 14

95

3

2218152-04

S-SEAL KIT

95

*

2218153

HOSE-FUEL TANK

33

5

2218154

FUEL-TANK

31

1

2218154

FUEL-TANK

33

1

2218162

CAP-RUBBER 25.4

31

26

2218224

LINK-STEERING

23

38

2218225

HYD VALVE FOR FRONT DECK

27

15

2218225

FRONT UNIT DECKVALVE

73

230

2218225

FRONT UNIT DECKVALVE

77

230

2218226

VALVE-FRONT DECK

83

25

2218227

HYD VALVE FOR WING DECK

27

3

2218227

L & RH DECK VALVE

73

232

2218227

L & RH DECK VALVE

77

232

2690011

FTG-10-3/4 ADPT ORB/BARB-90 73

F309

2690017-01

FTG-ORB PLUG 14

69

F211

2690017-01

FTG-ORB PLUG 14

33

25

2690017-01

FTG-ORB PLUG 14

31

14

2690017-03

FTG-ORB PLUG -06

33

28

2690017-03

FTG-OAB PLUG

31

17

2690019-01

FITTING-ORS STR. STEM

77

F17

2690024-01

PLUG 1/4 NPT

45

41

2690027

FITTING-1/4 CROSS

33

11

2692214-02

HOSE-3/8 ORS/ORS X 11.25

77

H1

2692214-02

HOSE-3/8 ORS/ORS X 11.25

77

H1

2692214-09

HOSE-3/8 ORS/ORS X 13.50

77

H2

2692214-09

HOSE-3/8 ORS/ORS X 13.50

77

H2

2692214-10

HOSE-3/8 ORS/ORS X 44.13

69

H3

2692214-10

HOSE-3/8 ORS/ORS X 44.13

77

H3

2692214-11

HOSE-3/8 ORS/ORS X 17.00

77

H4

2692214-12

HOSE-3/8 ORS/ORS X 31.88

77

H5

2692215-13

HOSE-3/8 ORS/90 ORS X 34.75

79

H202

2692215-16

HOSE-3/8 ORS/90 ORS X 39.00

77

H6

2692215-19

HOSE-3/8 ORS/90 ORS X 12.25

77

H7

2692215-25

HOSE-3/8 ORS/90 ORS X 23.00

73

H8

2692215-25

HOSE-3/8 ORS/90 ORS X 23.00

73

H215

2692216-02

HOSE-3/8 90 ORS/45 ORS X 24

77

H9

2692216-03

HOSE-3/8 90 ORS/45 ORS X 22.

77

H10

2692216-04

HOSE-3/8 90 ORS/45 ORS

77

H24

2692217-09

HOSE-3/8 ORS/45 ORS X 57.00

7

H12

2692217-10

HOSE-3/8 ORS/45 ORS X 62.50

77

H13

2692217-11

HOSE-3/8 ORS/45 ORS X 19.50

73

H14

2692217-11

HOSE-3/8 ORS/45 ORS X 19.50

77

H14

2692217-14

HOSE-3/8 ORS / 45 ORS X 51.00 79

H205

2692223-04

HOSE-1/2 ORS/90 ORS X 21.25

77

H15

2692223-05

HOSE-1/2-ORS/90 ORS

73

H16

2692223-05

HOSE-1/2-ORS/90 ORS

77

H16

2692224-05

HOSE-5/8 ORS/ORS X 24.75

73

H17

2692240-02

HOSE-5/8 ORS/90 ORS X 45.38

73

H18

2720158

SPACER 6.35X15.88X9.52

35

40

2720289

ASSY-M12 BOLT W/LANYARD

11

42

2720292

LABEL - US SEAT PLATE

89

14

35027N

ZERK

55

20

Summary of Contents for Ransomes HR 6010

Page 1: ...his machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine Parts and Maintenance Manual HR6010 RJ 100 012004 24683G GB rev 0 Series EB Engine type Perkins 404 22T Product codes LHAK003 ...

Page 2: ... 2004 Ransomes Jacobsen Limited All Rights Reserved ...

Page 3: ...ORMANCE AREA 8 4 8 TORQUES 8 5 LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE CHARTS 9 10 5 1 ENGINE FIRST 50 WORKING HOURS AND EVERY 250 WORKING HOURS 11 5 2 MACHINE LUBRICATE THE FOLLOWING POINTS WITH SHELL DARINA R2 GREASE WEEKLY EVERY 40 WORKING HOURS 11 5 3 MACHINE EVERY 400 WORKING HOURS 12 5 4 HYDRAULIC TEST PORTS 13 5 5 ENGINE MAINTENANCE EVERY 250 HRS 14 5 6 ENGINE MAINTENANCE EV...

Page 4: ... 7 1 n o i t c u S r e t l i F c i l u a r d y H 7 1 0 0 6 5 6 2 r e t l i F l e u F e n i g n E 6 0 8 6 2 1 4 p m u P l e u F c i r t c e l E 4 4 0 3 2 1 4 t n e m e l E r e n a e l C r i A 2 8 1 1 0 0 5 r e t l i F l e u F e n i l n I 0 2 6 9 8 0 8 0 0 e g r a h C r e t l i F c i l u a r d y H l a i r e t a M t r o p p u S e c i v r e S o N t r a P n o i t p i r c s e D o N t r a P n o i t p i r...

Page 5: ... Cap 1 4301 6 002993010 Lubricator 1 4301 7 008161990 Wheel Tyre 2 Front 4301 8 008170780 Tyre 2 It may not be possible to illustrate every item With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier QUANTITIES Quantities shown are for one assembly or sub assembly USING THE PARTS LIST Determ...

Page 6: ...rve the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than grass Remember that some people are deaf or blind and that children and animals can be unpredictable Keep travelling speeds low enough for an emergency stop to be effective and safe at all times in any con...

Page 7: ...not to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce the fire hazard keep the engine silencer and battery compartments free of grass leaves or excessive grease Replace worn or damaged parts for safety When working underneath lifted parts or machines make sure ade...

Page 8: ...e It may also be used to alert against unsafe practices IMPORTANT Transport speed is for highway use only Never select transport speed on grass areas or uneven or unsurfaced roads or tracks The operating instruction for the Cutting Units are contained in a separate Publication CaliforniaProposition65 Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals k...

Page 9: ... n o i t a r e l e c c A l e v e l n o i t a c o L r o o l F s m s n o i t a r e l e c c A 2 n o i t a c o L t a e S s m s n o i t a r e l e c c A 2 x y z x y z n a e M 6 0 0 5 0 0 8 1 0 5 0 0 5 0 0 2 0 0 S E R U S S E R P E R Y T t c u d o r P l e e h W t n o r F l e e h W r a e R e z i S e r y T e p y T e r y T e r u s s e r P e r y T e z i S e r y T e p y T e r y T e r u s s e r P e r y T 0 1 0...

Page 10: ... 8 5 2 3 1 3 8 3 3 2 1 5 3 3 1 6 3 8 5 4 5 5 5 6 1 7 7 9 1 5 3 5 8 7 5 2 3 7 7 8 8 2 1 1 0 3 6 1 8 8 8 2 1 1 5 3 1 6 1 9 3 3 4 7 1 1 7 2 1 1 6 1 5 9 1 8 5 8 9 5 2 6 1 5 7 1 2 2 2 9 6 2 4 3 6 0 1 8 8 2 0 1 3 4 9 3 7 7 4 8 7 1 7 1 4 6 4 0 0 5 5 3 6 9 6 7 1 6 5 2 5 9 6 9 4 7 0 5 9 2 5 1 1 8 1 1 3 6 3 4 8 9 2 6 0 1 7 4 3 1 2 3 6 1 4 1 1 1 1 5 7 8 3 1 7 9 4 1 9 9 8 1 0 0 3 2 8 3 1 0 7 6 0 2 8 1 3 6 9 1...

Page 11: ...s r e t l i F l e u F e c a l p e R z z E N I H C A M m e t s y S k c o l r e t n I k c e h C z l e v e L t n a l o o C p u p o T k c e h C z e r u s s e r P e r y T k c e h C z d i u l F c i l u a r d y H p u p o T k c e h C z m o r f s s a r G e v o m e R n a e l C k c e h C p m u P t n e m t r a p m o C e n i g n E r o t a i d a R n e e r c S g u B t n e m t r a p n o C z s s e n t h g i T r o ...

Page 12: ... i p S U 4 2 2 G S F S E S 0 3 W 0 1 L I O C I L U A R D Y H r e t l i f h t i w s l a g S U 7 7 9 6 4 s u l l e T l l e h S R O T A I D A R T N A L O O C s t n i p S U 2 6 1 1 E Z E E R F I T N A 0 5 z z z z z Lubricate every 50 working hours at arrows 1 CasterPivot 2 Wheel Bearing 3 Lift Arm 4 Rear Axle Pivot 5 Stub Axle Pivot 6 Steering Ball Joints 1 1 1 1 1 1 2 2 2 2 2 2 3 3 4 5 5 6 6 3 3 3 3 ...

Page 13: ...C Oil fill Change Engine Oil Filter A a Removesingle unitcartridge A b Clean area on crankcase c Apply thin coat of oil to cartridge gasket beforeinstalling d Tighten filter by hand only e Check for oil leaks around the cartridge gasket after engine is started Fig 1 5 2 MACHINE Lubricate the following points Weekly or every 50 working hours 1 Lubricate the following with Shell Darina R2 grease Fig...

Page 14: ...d lead to oil overflowing the reservoir as it heats up 7 Reinstall plug K 8 Start the tractor and allow to run at 1 4 throttle for approximately 5 minutes 9 Allow oil to cool and recheck the oil level and adjust as required Hydraulic oil type requirements Shell Tellus 46 IMPORTANT Absolute cleanliness must be observed when filling the hydraulic tank Oil must be filtered through a 25 micron filter ...

Page 15: ...ic oil at normal working temperature TEST PORTS Fig 7 8 9 1 Front Cutter Deck Pressure 220 bar 3200psi A Fig 7 Lift Pressure 63 5 bar 920 psi B Fig 7 2 RH LH Cutter Deck Pressure 210 bar 3045 psi A Fig 8 9 3 FWD Transmission Pressure 250 bar 3625psi A Fig 10 4 REV Transmission Pressure 210 bar 3045 psi B Fig 10 5 Charge Pressure 15 8 19 3 bar 230 280 psi Either A or B Fig 10 NOTE Any servicing of ...

Page 16: ... Changing fuel filter Fig 10 1 Unscrew filter screw A from filter head 2 Bleed air from system as described in section 5 5 Bleeding air from fuel system 1 Turn the ignition switch to the ON position dont start engine 2 Open air vent A onto top of fuel filter to allow air to escape Fig 10 3 Retightenairvent 4 Open air vent A on side of injector pump to allow air to escape Fig 11 5 Retightenairvent ...

Page 17: ... maintenancerecommendations If a label becomes worn or removed see the LABELS section of this manual or the tractor Parts Manual for replacement information NOTE When washing machine with pressure spray washers or steam cleaners avoid washing bearing areas because cleaning solutions might penetrate Wear eye protection when servicing battery WARNING Battery posts terminals and related accessories c...

Page 18: ...thin film of oil to the seals of the new filters and install 6 Remove plug K and add the recommended oil Fig 5 until the indicator on the oil level gauge J is centered in the green area of the gauge Avoid operation in either red zone as insufficient oil could damage hydraulic components Too much oil could lead to oil overflowing the reservoir as it heats up 7 Reinstall plug K 8 Start the tractor a...

Page 19: ...the rear 6 3 ALTERNATOR The fan belt is adjusted so that it can be deflected 5mm 0 2in with a force of 5 kg 11 lbs applied midway between the crankshaft and alternator pulley Fig 17 To adjust 1 Loosen alternator bolts A 2 Move the alternator to tighten or loosen fan belt 3 Tighten bolts A Check belt tension and condition of belt every 250 hours 6 1 SPEEDLIMITER The transport and mow speeds are fac...

Page 20: ...as follows 2 Loosen locking nut on adjustment bolt E 3 Loosen 4 bolts G fastening the motor mounting plate to the cutter deck 3 visible in photo 4 Turn adjustment bolt E until proper tension is obtained 5 Retighten 4 bolts G and lock nut on adjust ment bolt E WINGDECKS 1 Adjust belt tension to 3 8 10 mm deflection at 10 lbs 5 kg force at the middle of the long rear span H If necessary adjust as fo...

Page 21: ...the blades with the tractor turned off and the decks securely supported Do not overheat or weaken the blades If blade becomes cracked or bent replace with a new blade to ensure safe operation f lift portion of blade is worn thin replace with a new blade to ensure safe operation Place block of wood W between blade and deck baffletopreventbladefromturningduring removal Keep hands clear of rotating b...

Page 22: ... v O e n i g n E w o l l e v e l t n a l o o C 1 f i n o i t u l o s e z e e r f i t n a 0 5 0 5 d d a d n a t c e p s n I 1 d e r i u q e r d e t c i r t s e r e k a t n i r i a r o t a i d a R 2 r o t a i d a r t a d r a u g h s e m e r i w n a e l C 2 r o t l e b r o t a n r e t l a p m u p r e t a W 3 n e k o r b r o e s o o l t l e b n a f t l e b n a f d n a t l e b r o t a n r e t l a p m u...

Page 23: ... Wheel Motor 6 LR Wheel Motor 7 RR Wheel Motor 8 Brake Valve 9 Aux Brake Valve 10 Oil Cooler 11 Filter Head 12 Reservoir Tank 13 Steer Valve 14 Steer Ram 15 Lift Valve 16 RH Lift Cylinder 17 Centre Lift Cyl s 18 LH Lift Cylinder 19 Front Cutter Deck Valve 20 Charge Filter 21 Front Cutter Deck Motor 22 Wing Deck Valves 23 LH Cutter Motor 24 RH Cutter Motor 25 Inlet Manifold ...

Page 24: ...1 Battery Lamp 12 Oil Temperature Lamp 13 Oil Pressure Lamp 14 Cutting Deck Switch Lamp 15 Cutting Deck Switch 16 Fuel Guage 17 Temperature Guage 18 Beacon Switch Optional 19 Hazard Swicth 20 Lights 21 Direction Indicators 9 2 ELECTRICALCIRCUITINSTRUMENT 9 SCHEMATICS CABLECOLOURCODE R Red G Green O Orange S Grey B Black W White K Pink P Violet Y Yellow U Blue N Brown LG Light Green E G R W Red Whi...

Page 25: ... Oil Tempature 41 Fuel Level Sender 42 Water Temperture Sender 43 Engine Oil Pressure Switch 44 Horn Relay 45 Horn 46 Start Reley 47 Alarm Relay 48 Seat Switch 49 Park Switch 50 Diff Lock Switch 51 FuelPump 52 Starter 53 Battery 56 Centre Relay 57 LH Deck Relay 58 Deck enable Switch 59 Diff Lock Valve 60 4WD Relay 61 RH Deck Relay 62 Centre Deck Switch 63 LH Deck Kill Switch 64 RH Deck Kill Switch...

Page 26: ...USES The secondary fuse panel is situated under the front towercover FUSE BLOCK 1 Fuse A 10Amp Fuel pump Alternator Fuse B 20Amp Main Ignition Fuse C 10Amp Horn Fuse D 10Amp Glow Plug Relay Fuse E 10Amp Beacon Fuse F Spare FUSE BLOCK 2 Fuse A 20Amp Accessory Fuse B 20Amp Air Seat Fuse C 20Amp Heated Jacket Fuse D Spare Fuse E Spare Fuse F Spare FUSE BLOCK 3 Fuse A 10Amp LH Headlamp Fuse B 10Amp RH...

Page 27: ...elays are situated under the front tower cover Relay A Flasher Relay Relay B RH Deck Relay Relay C Centre Deck Relay Relay D LH Deck Relay Relay E 4 Wheel Drive Relay Relay F Start Relay Relay G Horn Relay Relay H Alarm Relay Relay I Accessory Relay Relay J Accessory Control Relay Relay K Seat Delay Relay ...

Page 28: ...GB 26 JACOBSEN HR6010 Series EB SAFETY AND OPERATORS MANUAL NOTES ...

Page 29: ...ICDIAGRAM TRANSMISSION 69 26 2 HYDRAULICDIAGRAM UNITDRIVE 73 26 3 HYDRAULICDIAGRAM STEERING LIFT 77 27 MAINWIRINGDIAGRAM 81 28 INSTRUMENTPANEL WIRINGDIAGRAM 83 29 BADGES DECALS 29a BADGES IDL143 87 29b DECALS MACHINE IDL145 89 29c DECALS LEFT HAND RIGHT HAND DECKS IDL094 5 91 29d DECALS FRONTDECK IDL093 93 30 FRONTCUTTERDECK 95 31 CASTERWHEELS 97 32 WINGDECKS 99 33 SPINDLE ASSEMBLY 103 NUMERICALIN...

Page 30: ...2 0 1 2 0 1 4 3 m N s b l t f 5 0 3 2 0 7 1 3 8 9 2 0 2 2 6 1 4 3 m N s b l t f 3 7 3 2 5 7 1 1 5 0 3 5 2 2 4 1 8 7 m N s b l t f 8 6 0 4 0 0 3 4 2 4 5 0 0 4 RECOMMENDED TORQUES 10 FOR THESE GRADESOFFASTENERS USETHESESPECIFICATIONS UNLESSOTHERWISENOTED TEXTRON GOLF TURF AND SPECIALTY PRODUCTS USES GRADE 5BOLTS AS STANDARD MINIMUM COMMERCIAL QUALITY DO NOT USE LOWER QUALITYBOLTSUNLESSOTHERWISENOTED...

Page 31: ...Parts 3 JACOBSEN HR6010 PARTS MANUAL ...

Page 32: ...Parts 4 JACOBSEN HR6010 PARTS MANUAL 2 ENGINE GROUP ...

Page 33: ... 9 12 2208174 Oil Filter 1 13 4125234 Wldmnt Pump Brckt 1 14 450754 Capscrw sckt M12 X 30 2 15 MBF0365 Wshr 10 5 X 25 2 X 3 2 16 001191160 Scrw hexM14 1 5X30 16 17 4125553 Mount RHMotor 1 18 4125552 Mount LHMotor 1 19 4128058 Mount Eng LHRear 1 20 4128059 Mount Eng RHRear 1 21 450035 Bolt hex M10 X 65 2 22 450379 Nut hex M10 Nyloc 2 23 2218009 Isolator lf2 270 1 24 2218010 Isolator lr1 230 2 25 64...

Page 34: ...Parts 6 JACOBSEN HR6010 PARTS MANUAL 2 ENGINE GROUP ...

Page 35: ... Filter Fuel Inline 1 59 4126806 Pump Elect Fuel 1 61 456110448 Scrw hex3 8 16X1 1 4 2 62 64006 06 Lckwshr Helical7 16 3 63 450213 Scrw Hex M10 X 20 1 64 450149 Scrw Hex M5 X 12 1 65 64002 02 Lockwshr Tooth Ext 10 1 66 148264 04 Hose Fuel 3 16 X 12 Lg 2 67 001925220 Hose Clamp 8 22 2 68 450324 Nut hexM8 1 69 2198126 Spacer 1 70 450018 Bolt hex M8 X 50 1 71 48540 01 Clamp Hose 8 72 838154 Bracket F...

Page 36: ...Parts 8 JACOBSEN HR6010 PARTS MANUAL 3 ENGINE AIR FILTER 2 1 6 8 10 9 5 3 3C 3B 19 7 3D 3A 17 13 14 15 16 11 18 12 13 4 11 20 21 22 ...

Page 37: ...ze 28 1 6 4124743 Sleeve TurboInlet 1 48383 Hose Clamp Size 32 2 7 4125078 Indicator 1 8 4124365 Turbo Air Inlet Pipe 1 9 001990357 Clamp 1 3 4 2 10 4127607 Hose 1 11 4128263 08 Hose 2 12 450015 M8x35 Hex Bolt 2 13 450390 M8 Plain Washer 6 14 450378 M8 Nut Nyloc 2 15 450014 M8x30 Hex Bolt 4 2 off for Fuel Filter Item 2 16 450411 M8 Spring Washer 4 2 off for Fuel Filter Item 2 17 4126023 Spacer Air...

Page 38: ...Parts 10 JACOBSEN HR6010 PARTS MANUAL 4 FRAME FRONT ...

Page 39: ... Scrw hex M8 X 30 3 19 001594010 Wshr 328 X 75 X 14 Ga 18 20 450378 Nut hex M8 Nyloc 17 21 W148034 01 Insul Grommet 1 I D 1 22 450214 Scrw hex M10 X 25 4 23 450391 Wshr m10 X 21 X 2 2 8 24 450379 Nut hex M10 Nyloc 4 25 64061 04 RollPin 1 8x3 4 2 26 W143036a Rod support 1 27 W138040 Clip hoodRod 1 28 001393400 Nut hex 6 32 Keps 4 29 MBG3817 Brkt rodClip 1 30 64152 21 6 32x1 2lg Rd Hd Sc 4 31 48228 ...

Page 40: ...Parts 12 JACOBSEN HR6010 PARTS MANUAL 5 FRAME REAR ...

Page 41: ... 23 450391 Wshr M10 X 21 X 2 2 8 24 450379 Nut hex M10 Nyloc 2 25 113006 01 Bushing 5x 32x 19Lg 4 26 MBA5289A Wshr 8 5 X 25 5 X 3 4 28 450239 Scrw hex M12 X 20 3 29 450455 Nut hex M12 Verbus Ripp 3 31 4125539 Wldmt Rear Axle Support 1 32 450048 Bolt hex M12 X 40 4 33 450542 Scrw pan Hd M6 X 20 8 34 450376 Nut hex M5 Nyloc 4 35 W178142 Latch Rubber 2 36 450380 Nut hex M12 Nyloc 7 37 4130573 Wldmnt ...

Page 42: ...Parts 14 JACOBSEN HR6010 PARTS MANUAL 6 HOOD ...

Page 43: ...ustic Pad Interior RH Side Panel 1 5 4131911 AcousticPad InteriorLHFender 1 6 4131912 AcousticPad InteriorRHFender 1 7 4131913 Acoustic Pad Interior Baffle Plate 1 8 4131914 AcousticPad InteriorTopRearpanel 1 9 4132061 Acoustic Pad Interior Air Cleaner Inlet 1 10 2218111 Insulation louver 5 11 4131699 Cover RearFenderLH 1 12 4131706 Cover RearFenderRH 1 13 009135950 Cover TowerJacobsenOrange 1 14 ...

Page 44: ...Parts 16 JACOBSEN HR6010 PARTS MANUAL 7 FRONT AXLE ...

Page 45: ...010 PARTS MANUAL Parts 17 Not illustrated 1 008007240 280cc Piston Wheel Motor 2 2 001594200 Spring Washer M14 8 3 00191160 Hex Screw M14x30 Fine Thread 8 4 008008460 Wheel Nut 10 5 4121791 Wheel Assembly 2 6 4128839 Tyre Block Pattern 1 4121792 Rim 1 7 FRONT AXLE ...

Page 46: ...Parts 18 JACOBSEN HR6010 PARTS MANUAL 7A WHEEL MOTOR FRONT ...

Page 47: ...her Part of seal kit 001 002 044 N A Screw 045 N A O ring Part of seal kit 001 002 047 N A Valving 048 N A Seal kit Part of seal kit 002 050 N A Plug 051 N A O ring 052 N A Spring 053 N A Valve spool 054 N A Washer 055 N A Snap ring 056 N A Spring 057 N A O ring Part of seal kit 001 002 059 N A Pin 065 A808972 Coverplate 1 066 N A Screw 067 N A Sealing ring 070 A808973 Bearing support assy 1 071 N...

Page 48: ...Parts 20 JACOBSEN HR6010 PARTS MANUAL 7A WHEEL MOTOR FRONT ...

Page 49: ...et of studs 1 100 A808974 Brake assy 1 101 N A Brake body 102 N A Screw 106 N A O ring Part of seal kit 001 002 107 N A Brake piston 108 N A Springwasher 109 N A Snapring 110 N A Brake shaft 111 N A Seal Part of seal kit 002 112 N A Screw 113 N A Sealingring Part of seal kit 001 002 141 N A Protector Part of seal kit 002 142 N A Plug Part of seal kit 002 143 N A O ring Part of seal kit 002 135 A80...

Page 50: ...Parts 22 JACOBSEN HR6010 PARTS MANUAL 8 REAR AXLE ...

Page 51: ...der p s 1 2148410 Seal Kit 1 20 451110354 Bolt hex 1 2 13 X 3 8 21 W148141 03 Motor ME15 02 08 AAAA 2 22 450020516 Nut hex 3 4 16 Slotted 2 23 454000328 Split Pin 1 8 X 1 3 4 2 24 452200176 Lockwshr 1 2 X 873 X 125 8 25 450120055 Nut hex1 2 13 8 26 4131985 Wldmt Hub Wheel 2 27 008000640 Locknut1 20Unef 2 28 001341110 Nut whl1 2 2060d 8 29 842000044 Lubricator 1 4 Str 3 30 W143069 Stud cylinder 2 3...

Page 52: ...Parts 24 JACOBSEN HR6010 PARTS MANUAL 8A REAR WHEEL MOTOR ...

Page 53: ... kit A820052 5 Commutator 1 6 CommutatorRing 1 7 Manifold 1 8 A800826 Rotor Set 1 9 Wear Plate 1 10 A800825 DriveLink 1 11 ThrustBearing 1 12 A800824 CouplingShaft 1 13 Bearing Bushing Inner 1 14 ThrustWasher 1 15 ThrustBearing 1 16 N A Seal 1 contained in seal kit A820052 17 N A Backup Washer 1 contained in seal kit A820052 18 Housing 1 19 Bearing Bushing Outer 1 20 N A Dirt Water Seal 1 containe...

Page 54: ...Parts 26 JACOBSEN HR6010 PARTS MANUAL 9 HYDRAULIC VALVES ...

Page 55: ...092 Bracket rhValveMtg 1 6 4125581 Screw Cap Head M8x100 3 7 450411 Washer Spring M8 3 10 450038 Bolt hex M10 X 80 4 11 450391 Wshr M10 X 21 X 2 2 12 12 450379 Nut hex M10 Nyloc 8 13 450213 Scrw hex M10 X 20 4 14 001090341 Bolt M10 X 160 1 15 2218225 Hyd Valve For Front Deck 1 Refer to Page 69 16 450379 Nut hex M10 Nyloc 2 17 450040 Bolt hex M10 X 90 2 18 450454 Nut hex M10 Verbus Ripp 2 19 001090...

Page 56: ...Parts 28 JACOBSEN HR6010 PARTS MANUAL 10 HYDRALIC FILTERS ...

Page 57: ...r 1 2 X 873 X 125 8 7 64123 73 Blt hex1 2 13x1 4 8 456110090 Scrw hex1 2 13X1 1 4 4 9 178025 Filter spinOn 2 10 178024 FilterHeadModule 1 11 452200134 Lockwshr 3 8 X 683 X 094 4 12 456110066 Scrw hex 3 8 16 X 1 4 13 4124209 Manifold OilInlet 1 14 452701 Scrw hex M8 X 16 Taptite 6 15 450193 Scrw hex M8 X 30 7 16 001594010 Wshr 328 X 75 X 14 Ga 11 17 450378 Nut hex M8 Nyloc 4 18 W158061 05 O Ring 2 ...

Page 58: ...Parts 30 JACOBSEN HR6010 PARTS MANUAL 11 FLUID TANKS ...

Page 59: ...6 2 10 450412 Lockwshr M10 X 15 9 X 2 5 8 11 450391 Wshr M10 X 21 X 2 2 8 12 69051 01 Pipe Plug 3 8 1 13 W148027 BreatherVent 1 14 2690017 01 Ftg orb Plug 14 2 15 38471 08 Foam Closed Cell 7 8 16 09007 10 Hose 25x 8 5 1 17 2690017 03 Ftg oabPlug 1 18 2212076b Support hyd Reservoir 1 19 008296050 Switch Temp 175 F 1 20 450214 Scrw hex M10 X 25 6 21 09007 10 Hose 1 4 X 10 5 1 22 88042n HoseClamp 4 2...

Page 60: ...Parts 32 JACOBSEN HR6010 PARTS MANUAL 12 OPTIONAL AUXILIARY FUEL TANK ...

Page 61: ...5 10 32x1 2 R Mach Scr 5 16 64002 02 Lockwshr 10 1 17 2218046 Sender FuelLevel 1 18 148081 Gasket 1 19 2212087 Cover access 1 20 64205 041 Blt metricM10 1 5x15 2 21 64006 06 Lockwshr helical7 16 8 22 64251 004 Whsr M10 8 23 69051 01 Pipe Plug 3 8 1 24 148027 BreatherVent 1 25 2690017 01 Ftg orb Plug 14 2 26 38471 09 S foamX120 7 8 27 09007 08 S hose 5x 25x17 0 2 28 2690017 03 Ftg orb Plug 06 1 29 ...

Page 62: ...Parts 34 JACOBSEN HR6010 PARTS MANUAL 13 CONTROLS THROTTLE PUMP ...

Page 63: ...1901679 Sprg disc 13 X 28 X 1 4 7 172088 07 ThrottleArm 1 8 450392 Wshr m12 X 24 X 2 7 2 9 452436 Nut hex M8 Flng Nyloc 1 10 450195 Scrw hex M8 X 40 2 11 450324 Nut hexM8 4 18 148057 06 Cable throttle 1 20 128079 Rod End 1 4 Female 1 39 MBG2938A Plate Pump 1 40 2720158 Spacer6 35x15 88x9 52 1 41 2213035 Spacer Pump arm 1 42 64237 02 Locknut Nylon M6x1 00 1 43 64205 030 Blt Met M6x1 00x40 1 44 1280...

Page 64: ...Parts 36 JACOBSEN HR6010 PARTS MANUAL 14 CONTROL LIFT ...

Page 65: ...ldmnt liftLever 3 3 2218002 Valve 3SpoolLift 1 2218002 01 Service Seal Kit 1 4 2216003 Wldmt leverSupport 1 5 450043 Bolt hex M10 X 120 1 6 450379 Nut hex M10 Nyloc 1 7 W148062 Master Link 50 Chain 3 8 450006 Bolt hex M6 X 55 2 9 450377 Nut hex M6 Nyloc 2 10 450391 Wshr M10 X 21 X 2 2 4 11 001594080 Wshr 516 X 750 X 12ga 2 14 CONTROL LIFT ...

Page 66: ...Parts 38 JACOBSEN HR6010 PARTS MANUAL 15 CONTROL BRAKES 10 15 20 6 7 18 18 3 16 19 9 20 17 19 13 17 20 1 1 2 3 15 18 5 20 11 4 7 18 12 8 19 21 14 ...

Page 67: ...1 6 MBG3284A Bracket M Switch 1 7 W38383 Switch Normally Closed 2 8 MBG4401 Cover Brake 1 9 MBG3883 Bracket EBV 1 10 450018 Bolt Hex M8x50 2 11 450022 Bolt Hex M8x70 2 12 450151 Screw Hex M5x16 4 13 450170 Screw Hex M6x16 2 14 450171 Screw Hex M6x20 2 15 450376 Nut Nyloc M5 4 16 450377 Nut Nyloc M6 2 17 450378 Nut Nyloc M8 4 18 450388 Washer Plain M5 8 19 450389 Washer Plain M6 4 20 450390 Washer ...

Page 68: ...Parts 40 JACOBSEN HR6010 PARTS MANUAL 16 CONTROLS STEERING ...

Page 69: ...4 11 128079 Rod End 1 4 Female 1 12 450389 Wshr M6 x 12 5 x 1 8 2 14 450020 Bolt hex M8 x 60 1 15 450324 Nut hexM8 2 16 450379 Nut hex M10 Nyloc 5 17 38383 Switch n c 1 18 4124539 Wldmt SpeedGovenorLever 1 19 MBF1552 Spacer 2 20 4126241 Stud M10 1 21 001290379 Scrw set 1 4 20 x 1 4 2 22 W43067A Collar Set Plate 2 23 4124883 Block bearing 2 24 4124881 Wldmt Foot Pedal 1 25 450390 Washer Plain M8 3 ...

Page 70: ...Parts 42 JACOBSEN HR6010 PARTS MANUAL 16 CONTROLS STEERING ...

Page 71: ...Harness 1 53 450005 Bolt hex M6 x 50 4 54 001190042 Scrw rndHdNo10 24X1 2 4 55 001393298 Nut hexNo10 24Nyloc 4 56 450001 Bolt hex M6 X 30 1 57 450323 Nut hexM6 1 58 450377 Nut hex M6 Nyloc 1 59 001393298 Nut hexNo10 24Nyloc 8 60 001190042 Scrw rndHdNo10 24X1 2 8 61 008239720 Horn 1 62 450452 Nut hex M6 Verbus Ripp 1 63 469020633 Bracket forFlash 1 64 48408 Flasher 55212v 1 65 64018 2 Blt crg1 4 20...

Page 72: ...Parts 44 JACOBSEN HR6010 PARTS MANUAL 17 COOLING EXHAUST 47 50 51 54 48 49 48 46 48 43 22 21 44 45 21 22 43 ...

Page 73: ...50379 Nut Hex M10 Nyloc 2 For 13c 14 006911730 Cooler Hyd Oil 1 15 2208079 Bottle Coolant 1 16 4128625 Wldmt Coolant Bottle Bracket 1 17 2218044 Hose RadUpper 1 18 2218045 Hose RadLower 1 19 4126613 Screen 1 20 2218086 Seal Tube 1 21 450191 Scrw Hex M8 x 20 7 22 450390 Wshr M8 x 17 x 1 8 13 23 450369 Nutsert M8 A l x 17 5 4 Use Insert Tool 2196247 24 450213 Scrw Hex M10 x 20 6 25 450391 Wshr M10 x...

Page 74: ...Parts 46 JACOBSEN HR6010 PARTS MANUAL 17 COOLING EXHAUST 47 50 51 54 48 49 48 46 48 43 22 21 44 45 21 22 43 ...

Page 75: ... Brkt UpperHanger 1 45 172290 Brkt LowerHanger 1 46 2213009 Pipe Muffler 1 47 4122778 Wldmt Exhaust Pipe 1 48 W048319 04 Clamp Muffler2 1 8 3 49 4122798 Pipe Exhaust 1 50 Gasket ex Manifold 1 PerkinsNumber135997030 51 450411 Washer Spring M8 4 52 450192 Scrw Hex M8 x 4 53 2178211 01 Cap Radiatator 1 54 450727 Screw Cap Head M8 x 40 5 55 MBG5543 Battery Brace 2 Secures Battery 57 MBG7022 Fan Shroud...

Page 76: ...Parts 48 JACOBSEN HR6010 PARTS MANUAL 18 SEAT BREAKDOWN GRAMMER S 85 90R ...

Page 77: ...istance Plate 1 15 008173440 Bush 2 16 008199690 Back Plate 1 17 008173450 Tube 1 18 008173460 Spring 1 19 008173470 Washer 2 20 008173480 Screw 2 21 008173490 Tube 1 22 008173500 Edge Strip 1 23 008173510 Edge Strip 1 24 008173530 Distance Piece 1 25 008173540 Seat Plate 1 26 008199650 Pin 1 27 008199660 Detent 1 28 008173550 MountingLh 1 29 008199670 Rod 1 30 008173560 Bush 1 31 008173570 Distan...

Page 78: ...Parts 50 JACOBSEN HR6010 PARTS MANUAL S 85 90R 18 SEAT BREAKDOWN GRAMMER ...

Page 79: ... 47 008199740 Washer 1 48 N A Plug 2 49 008199550 Arm Rest RH 1 50 N A Screw 2 51 N A SupportRH 1 52 N A Pin 2 53 008199850 Arm Rest Assy RH 1 54 008173630 Arm Rest LH 1 55 N A SupportLH 1 56 008199860 Arm Rest Assy LH 1 59 N A CoverAssy 1 60 N A Screw 1 61 N A Seat Belt Fixed 1 62 N A Seat Belt Reel 1 63 N A Screw 64 N A Washer 18 SEAT BREAKDOWN GRAMMER ...

Page 80: ...Parts 52 JACOBSEN HR6010 PARTS MANUAL 19 SEAT SUSPENSION GRAMMER DS85H ...

Page 81: ...73760 Plate 1 20 008173770 Suspension Assy 1 22 008173780 Roller 4 23 008173790 Pin 1 24 008173800 Bush 4 25 008173810 Spring 2 26 008173820 Plate 1 27 008173830 Plate 2 28 008173840 Bolt 1 29 008173850 Pin 1 30 008199900 Hinge 1 31 008173860 Washer 1 32 008173870 Bearing 1 33 008173880 Nut 1 34 008173890 Handle 1 35 008173900 Lever Assy 1 36 008199920 Weight Adjuster 1 37 008199410 Spring 2 38 00...

Page 82: ...Parts 54 JACOBSEN HR6010 PARTS MANUAL 20 PUSHARM ASSEMBLY ...

Page 83: ...eal Kit 1 7 MBF1929 Wldmt push Arm Pin 2 8 W038383 Switch n c 1 9 W172359 Plate push Arm Sw 1 10 2212109 Bracket switch Mtg 1 11 001190042 Scrw rndHdNo10 24X1 2 4 12 001393298 Nut hexNo10 24Nyloc 4 13 450191 Scrw hex M8 X 20 2 14 450378 Nut hex M8 Nyloc 2 15 001190377 Scrw wlf1 4 20X1 2 2 16 456110016 Scrw hex 1 4 20 X 3 4 2 17 001399121 Nut hex 1 4 20 Nyloc 2 18 001594080 Wshr 516 X 750 X 12ga 8 ...

Page 84: ...Parts 56 JACOBSEN HR6010 PARTS MANUAL 21 DECK MOUNTING ...

Page 85: ... 125 X0 75 2 18 MBF1922 7 Wldmt armRearRh 1 IncludesItem83 19 456110503 Scrw hex 1 4 20 X 5 8 6 20 MBF2200 Wldmt pin 4 Fitted From Under Arm Not As Shown MBG5349 Clamp Ring Wshr 4 Used Item 20 450382 Nut hex M16 Nyloc 4 Used Item 20 002993013 Lubricator M6Str 4 Used Item 20 451488 Pin spirol 8 X 20 4 Used Item 20 21 W176061 7 Wldmt Swing Arm Rear 2 22 W176059 7 Wldmt Swing Arm LF 1 23 W176060 7 Wl...

Page 86: ...Parts 58 JACOBSEN HR6010 PARTS MANUAL 21 DECK MOUNTING ...

Page 87: ...Joint 2 45 450020265 Nut hex3 8 24Thin 2 46 MBG5696 Link Screw 2 47 009151520 Chain WingDeckSupport 2 48 009151510 Chain WingDeckSupport 2 49 2216097 7 Wldmt rh Sub Frame 1 50 2216096 7 Wldmt lh Sub Frame 1 51 450241 Screw hex M12 X 30 2 52 452200176 Lockwshr 1 2 X 873 X 125 22 53 MBG5395A Brkt Magnet Mtg 2 55 2208049 Magnet actuator 2 56 2208036 Switch Proximity 2 57 4131930 Brckt RearLHRoller 1 ...

Page 88: ...Parts 60 JACOBSEN HR6010 PARTS MANUAL 22 46CC M46 20788 SERVO TRANSMISSION PUMP ...

Page 89: ...5 A800731 ChargeReliefValvePoppet 1 118 A800732 NeedleBearing 7 131 A800733 ShaftBearing 1 132 A800734 Circlip 2 133 A800735 Circlip 2 155 A800736 ChargePumpHousing 1 202 A800737 Swash Plate Housing 1 930 A800738 Adjuster Screw 1 1001 A800739 Bypass Valve 1 1102 A800740 ReliefValveCartridge 1 1103 A800741 ReliefValveCartridge 1 1210 A800742 Adjuster Screw 1 1401 A800743 Oriface 1 1402 A800744 Slee...

Page 90: ...S MANUAL 23 TRANSMISSION VALVE Port B SAE 12 Ports C C1 E E1 SAE 10 Ports F T SAE 6 Maximum Input Flow 140 L M Maximum Divided Combined Flow 70 L M Maximum Working Pressure F 280 Bar B C E 230 Bar TORQUE SETTINGS REFER TO SECTION 1 ...

Page 91: ...ner 1 3 008089850 Piloted Popet type logic element 2 4 008089860 PilotedDirectionalValve 1 5 008089870 SolenoidValve 1 6 008089880 ShuttleValve 1 7 008089940 CheckValve 2 8 4132060 CrossLineReliefValve 1 9 4132063 1 4 UNF Jet Drilled 1 8mm Dia 1 10 4132063 1 4 UNF Jet Drilled 1 8mm Dia 1 11 008089960 Blanking Plug Viton 3 12 4115573 Blanking Plug Viton 1 23 TRANSMISSION VALVE ...

Page 92: ...Parts 64 JACOBSEN HR6010 PARTS MANUAL 24 WING DECK VALVE Ports P M1 M2 T SAE 10 Ports C C SAE 6 Ports G G SAE 4 Maximum Working Pressure 220 Bar TORQUE SETTINGS REFER TO SECTION 1 ...

Page 93: ...H 0 V 35 M210 1 178102 01 SK10 2V B 2 178102 13 RV10 22H 0 V006 3 0 1 178102 01 SK10 2V T 3 178102 31 CV10 20 O V 70 1 178102 01 SK10 2V T 4 178102 14 Pilot Piston 7013200S 1 5 178102 16 SV10 21W 0 V 00 1 178102 01 SK10 2V T 6 178102 17 Coil6351012 1 7 178102 19 SAE Plug 6 178102 09 Seal 8 178102 18 SAE Plug 1 178102 10 Seal 24 WING DECK VALVE ...

Page 94: ...Parts 66 JACOBSEN HR6010 PARTS MANUAL 25 DECK VALVE Port T SAE 12 Ports P M1 M2 SAE 10 Port R SAE 8 Port G SAE 4 TORQUE SETTINGS REFER TO SECTION 1 ...

Page 95: ...3 SK08 2V T 2 178102 59 CV10 20T 0 V 300 1 178102 01 SK10 2V T 3 178102 79 RV10 22H 0 V 35 32 1 178102 02 SK10 2V B 4 178102 34 RV10 2005H Viton 1 178102 02 SK10 2V B 5 178102 16 SV10 21W 0 V 00 1 178102 01 SK10 2V T 6 178102 17 Coil6351012 1 7 178102 57 Pilot Piston 7013200S 1 8 178102 19 SAE Plug 1 178102 09 Seal 9 178102 18 SAE Plug 4 178102 10 Seal 25 DECK VALVE ...

Page 96: ...Parts 68 JACOBSEN HR6010 PARTS MANUAL 26 1 HYDRAULIC DIAGRAM TRANSMISSION ...

Page 97: ...NCHTEE 12ORS 1 F204 158006 15 FITTING ORS ORB 8 F211 2690017 01 FTG ORBPLUG14 2 F306 W15058 02 90 M M 1 1 16 SAE x 1 00 BARB 3 F324 W158006 11 FTG M M 1 ORS x 1 1 16 SAE 2 F325 002498420 45 M M 1 ORS x 1 1 16 SAE 4 F326 W158011 01 TEE M M M 11 16 ORS 1 F327 002498400 TEE M F M 11 16 ORS 2 F328 002590710 90 M M 9 16 ORS x 3 8 BSPP 4 F329 002590480 TEE M F M 9 16 ORS 3 F330 002590910 TEE M M M1 3 16...

Page 98: ...Parts 70 JACOBSEN HR6010 PARTS MANUAL 26 1 HYDRAULIC DIAGRAM TRANSMISSION ...

Page 99: ...817 HOSE ASSEMBLY 2 H241 4124770 HOSE ASSEMBLY 1 H242 4124771 HOSE ASSEMBLY 1 H243 4124772 HOSE ASSEMBLY 2 H247 4124775 HOSE ASSEMBLY 1 H248 4124776 HOSE ASSEMBLY 1 H249 4124778 HOSE ASSEMBLY 1 H251 4124780 HOSE ASSEMBLY 1 H252 4124781 HOSE ASSEMBLY 1 H253 4124782 HOSE ASSEMBLY 1 H258 4125237 FRONTMOTORTUBE 2 H260 4130816 HOSE ASSEMBLY 1 H262 4126979 HOSE HYD 1 1 H263 4126862 HOSE ASSEMBLY 4 H264 ...

Page 100: ...Parts 72 JACOBSEN HR6010 PARTS MANUAL 26 2 HYDRAULIC DIAGRAM UNIT DRIVE ...

Page 101: ... FTG BLKHD M M 1 ORS 2 F20 W69055 01 90 BLKHD M M 11 16 ORS 5 F21 W69055 02 90 BLKHD M M 1 ORS 8 F109 158007 12 FITTING 90ORS ORB 2 F115 W178079 TESTFITTING 4 F206 W158007 09 90 M M 11 16 ORS x 7 16 SAE 5 F207 158056 02 FTG ORS O RINGTEE 1 F306 W158058 02 90 M M 1 1 16 SAE x 1 00 BARB 3 F309 2690011 FTG 10 3 4ADPTORB BARB 90 1 F323 002535040 45 M M 1 ORS x 7 8 SAE 6 F324 W158006 11 FTG M M 1 ORS x...

Page 102: ...Parts 74 JACOBSEN HR6010 PARTS MANUAL 26 2 HYDRAULIC DIAGRAM UNIT DRIVE ...

Page 103: ...E B M U N D O E B U T 8 6 5 S A 1 0 1 6 0 8 5 1 8 3 2 1 0 2 0 1 6 0 8 5 1 2 1 4 1 0 8 0 1 6 0 8 5 1 8 5 6 1 0 9 0 1 6 0 8 5 1 4 3 8 1 0 5 1 1 6 0 8 5 1 4 1 1 5 2 0 H246 4124774 HOSE ASSEMBLY 1 H250 4124779 HOSE ASSEMBLY 1 H254 4124783 HOSE ASSEMBLY 1 H255 4124784 HOSE ASSEMBLY 1 H257 4124854 TUBE RHWINGVALVE 1 H271 108092 02 S HOSE 7 5 1 H272 2218033 TUBE LH WING VALVE M1 1 ...

Page 104: ...Parts 76 JACOBSEN HR6010 PARTS MANUAL HYDRAULICDIAGRAM 26 3 HYDRAULIC DIAGRAM STEERING LIFT ...

Page 105: ...TG BLKHD M M 11 16 ORS 4 F16 158067 04 FTG BLKHDORS ORS 1 F17 2690019 01 FITTING ORSSTR STEM 2 F19 58026 01 3 WAY CONNECTOR 3 8 2 F20 W69055 01 90 BLKHD M M 11 16 ORS 5 F24 W69068 05 ORIFICE DISK 11 16 ORS x 089 1 F115 W178079 TESTFITTING 4 F206 W158007 09 90 M M 11 16 ORS x 7 16 SAE 5 F327 002498400 TEE M F M 11 16 ORS 2 HOSES TUBES 1 H1 2692214 02 HOSE 3 8ORS ORSX11 25 1 H2 2692214 09 HOSE 3 8OR...

Page 106: ...Parts 78 JACOBSEN HR6010 PARTS MANUAL 26 3 HYDRAULIC DIAGRAM STEERING LIFT ...

Page 107: ...TEM PARTNO DESCRIPTION QTY REMARKS JACOBSEN HR6010 PARTS MANUAL Parts 79 Not illustrated H202 2692215 13 HOSE 3 8 ORS 90 ORS X 34 75 2 H205 2692217 14 HOSE 3 8 ORS 45 ORS X 51 00 2 26 3 HYDRAULIC DIAGRAM STEERING LIFT ...

Page 108: ...Parts 80 JACOBSEN HR6010 PARTS MANUAL 27 MAIN WIRING DIAGRAM ...

Page 109: ...use 10 Amp Hazard Lights 1 7F 008233164 Fuse 10 Amp Indicators 1 8A 008244553 FlasherUnit 1 8B 008244700 Relay 1 2 Size R H Deck 1 8C 008244700 Relay 1 2 Size Cen Deck 1 8D 008244700 Relay 1 2 Size L H Deck 1 8E 008244700 Relay 1 2 Size Cutter Master 1 8F 008244690 Relay Starter 1 8G 008244700 Relay 1 2 Size Horn 1 8H 008244700 Relay 1 2 Size Alarm 1 8I 008244660 Relay Accessory 1 8J 008244700 Rel...

Page 110: ...Parts 82 JACOBSEN HR6010 PARTS MANUAL 27 MAIN WIRING DIAGRAM ...

Page 111: ...100 Valve LHDeck 1 25 2218226 Valve FrontDeck 1 27 4126806 Pump Elect Fuel 1 28 008296040 Switch WaterTemp 1 PerkinsNo 385720231 29 W108208 Parking Brake Switch 1 30 W38382 Switch 2 31 4128678 Accessory Plug 3 32 4128679 Accessory Socket Cover 3 33 4128680 Battery Terminal Neg 1 34 4128681 Battery Terminal Pos 1 27 MAIN WIRING DIAGRAM ...

Page 112: ...Parts 84 JACOBSEN HR6010 PARTS MANUAL 28 INSTRUMENT PANEL WIRING DIAGRAM ...

Page 113: ...arness Introment 1 5 MBG5127a InstrumentPanel 1 6 Switch ignition 1 PerkinsNumber385201160 7 W178092 04 S FuelGauge 1 8 W178092 03 S WaterTempGauge 1 9 008231870 Pilot Lamp Twin 12 Volt 2 10 008295640 Lens Battery 1 11 008295630 Oil Pressure Lens 1 12 008295710 Lens HydraulicOil 1 13 008295650 Lens EngPre heatGreen 1 14 008295465 Pto Rocker Switch 1 16 008295870 Pto Lens 1 17 178092 22 Light For R...

Page 114: ...Parts 86 JACOBSEN HR6010 PARTS MANUAL 29a BADGES 3 ...

Page 115: ...RTNO DESCRIPTION QTY REMARKS JACOBSEN HR6010 PARTS MANUAL Parts 87 Not illustrated 29a BADGES Badges ID143 1 4130806 JacobsenSwooshLH 1 2 4130807 JacobsenSwooshRH 1 3 4124182 Decal Jacobsen Emblem 1 5 4130455 Decal HR6010 2 ...

Page 116: ...ANUAL 29b DECALS MACHINE 00253 2 0 PSI T IRE PRESSURE 002 53 20 PSI TIRE PRESS URE 00253 20 PSI TIR E PRESS URE H 1 2 A B S S 1 2 K H K 2720292 T IRE PRESSURE 2 0 PSI00253 WARNING 00253 20 PSI T IRE PRESSURE TIRE PRESSURE 20 PSI 00253 ...

Page 117: ...sure 6100 3 6 00460 Label Return 6100 3 7 00465 Label 6100 Fast Slow 1 8 009034900 Decal Belt 1 9 009034920 Decal Hot 1 10 2000570 Label Warning Fuel Pict 1 11 2000590 Label Warning Battery 1 12 2000633 Label Fan Rotating 1 13 2000686 Label Main Warning 1 14 2720292 Label US Seat Plate 1 15 4117641 Decal Op Main Tires 20 psi 1 16 4118415 Decal Coolant Hazard 1 17 4126319 Decal Air Cleaner End Cap ...

Page 118: ...SI 00253 00253 20 PSI TIRE PRESSURE 00253 20 PSI TIRE PRESSURE TIRE PRESSURE 20 PSI 00253 TIRE PRESSURE 20 PSI00253 TIRE PRESSURE 20 PSI00253 20 PSI TIRE PRESSURE 00253 00253 20 PSI T IRE PRESSURE 00253 20 PSI TIRE PRES S URE 00253 2 0 PSI T IRE P RES SURE S B A 2 1 2 1 S H H K K ...

Page 119: ... 3 00429 Label Warning 1 4 009034002 Decal Hand Feet 1 5 2000737 Label Warning Conical US 1 6 4121849 Decal Height of Cut RH 1 7 00253 Decal Tire Pressure 20psi 1 Decals Left Hand Deck IDL094 8 00459 Label Pressure 6100 1 9 00460 Label Return 6100 1 10 00429 Label Warning 1 11 009034002 Decal Hand Feet 1 12 2000737 Label Warning Conical US 1 13 4121848 Decal Height of Cut LH 1 14 00253 Decal Tire ...

Page 120: ...0 PSI TIRE PRESSU RE T I R E PRESSURE 2 0 PSI 00253 00253 20 PSI TIRE PRESSURE T IR E PRESSURE 20 PSI00253 00253 20 PSI T IRE PRESS URE 20 PSI TIRE PRESSURE 00253 0 0 2 5 3 20 PSI TIR E PRESS U RE TIRE PRESSURE 20 PSI 00253 S B A 2 1 2 1 S H H K K S B A 2 1 2 1 S H H K K ...

Page 121: ...ALS FRONT DECK Decals Centre Deck IDL093 1 00459 Label Pressure 6100 1 2 00460 Label Return 6100 1 3 4117631 Decal Height of Cut Imperial 1 4 2000677 Label Danger Warning 1 5 2000737 Label Warning Conical US 1 6 2000572 Label Warning Blades 1 7 00253 Decal Tire Pressure 20psi 2 8 4128886 Decal Jacobsen Swoosh 1 ...

Page 122: ...Parts 94 JACOBSEN HR6010 PARTS MANUAL 30 FRONT CUTTING DECK ...

Page 123: ... W148195 Pulley Ja 1 19 450191 Blt M8 X 20 4 20 W178121 Belt CenterDeck 1 21 Mbg6038 Pulley 5 75Od 3 22 48450 16 Foam 5x4 0x 5 2 23 456110066 Scrw hex 3 8 16 X 1 2 24 64188 40 1 2 X 2 5 8 Clevis Pin 2 25 46335 ShaftAsm Roller 5 26 2198153 Roller 3 7 27 W146067 Wldmt RollerShaft 1 28 Mbf1931a Wldmt FrontDeck Hr9510 1 29 2216071 Wldmt Support Arm RH 1 30 450222 Scrw hex M10 X 65 1 31 450325 Nut hexM...

Page 124: ...Parts 96 JACOBSEN HR6010 PARTS MANUAL 31 CASTER WHEELS ...

Page 125: ...0 X0 75 2 3 002993013 Lubricator m6 Str 1 5 MBF1939a Asm Yoke 11 00 Tyre 1 6 452438 Nut hex M12 Flng Nyloc 1 7 4118873 Bolt crg M12 X 170 1 11 469009601 Quick Pin 1 12 MBG5426 Collar 1 266X2X 250 1 13 MBG5427 Collar 1 266X2X 500 3 14 450239 Scrw hex M12 X 20 4 15 450424 Lockwshr M12 X 21 X 2 5 4 31 4127119 Wheel Tyre11x4 0 5 2 DeepGrooveBearings Bearings Spacer Seals 31 CASTER WHEELS ...

Page 126: ...Parts 98 JACOBSEN HR6010 PARTS MANUAL 32 WING DECK ...

Page 127: ... M16 X 70 4 13 W176061 7 Swing Arm Assy rear 2 14 MBG5427 Collar 1 266X2X 500 10 15 002190200 Bush flng1 25 X1 50 X0 75 4 16 MBF2195 Wldmt CasterArm 2 17 450239 Scrw hex M12 X 20 16 18 450424 Lockwshr M12 X 21 X 2 5 16 19 MBF2196 Wldmt Yoke Caster 2 20 450380 Nut hex M12 Nyloc 2 21 452626 Bolt crg M12 X 150 1 24 MBF2194 Wldmt Caster Whl Brkt 2 25 64188 29 Pin Clevis 1 2 X 6 2 26 MBF1969 Wldmt Push...

Page 128: ...Parts 100 JACOBSEN HR6010 PARTS MANUAL 32 WING DECK ...

Page 129: ... 50 MBG5653 Cover BeltInnerLH 1 On 10 7 Models MBG5654 Cover BeltInnerRH 1 On 10 7 Models 51 43065A Spacer Bushing 2 52 461901679 Sprg Disc 13 X 28 X 1 4 53 453005165 Key 1 4 X 1 4 X 1 1 8 4 54 168142 03 Strip rubber 2 55 4127120 Whl 9x3 5x4 0 Filled 2 002090600 ServiceKit 1 Bearings Spacer Seals 002989470 DeckCoverFoam Ar 0 95m 9 8 Deck 002989470 DeckCoverFoam Ar 1 25m 10 7 Deck W158007 05 90 m M...

Page 130: ...Parts 102 JACOBSEN HR6010 PARTS MANUAL 33 SPINDLE ASSEMBLY ...

Page 131: ...g 1 7 143030 Spindle 1 8 143032 Spacer Bearing 1 9 001791189 Snap Ring 1 250 1 10 143031 Spacer Seal 1 11 148071 01 V RingV 60a 2 12 450944 Scrw set M4 X 10 Cup Pnt 2 13 142108 7 Cap Spindle 1 14 112243 03 Blade 1 Use 112243 02 On 9 8 Wing Decks Qty 4 15 450393 Wshr M16 X 30 X 3 3 1 16 001009770 Bolt hex 5 8 18 X 7 3 4 1 17 64209 03 Spring Washer 67 Id 1 18 450020176 Nut hex5 8 18 1 19 450479 Scrw...

Page 132: ...02190200 BUSH FLNG 1 25 X1 50 X0 75 99 15 002208036 SWITCH PROXIMITY 81 17 002208049 MAGNET ACTUATOR 81 18 02208099 SWITCH 90043 CH 14 81 19 002218046 SENDER FUELLEVEL 81 10 00225 DECAL FWD REV 89 1 002449006 TESTPOINT 1 4BSPP 69 F333 002497690 90BLKHD M M7 16JIC 69 F354 002498400 TEE M F M11 16ORS 69 F327 002498400 TEE M F M11 16ORS 77 F327 002498420 45 M M 1 ORS X 1 1 16 SAE 69 F325 002498420 45...

Page 133: ...ARING 53 32 008173880 NUT 53 33 008173890 HANDLE 53 34 008173900 LEVER ASSY 53 35 008173910 SPRINGHOOK 53 38 008173920 WEIGHTINDICATOR 53 39 008173930 STOP 53 40 008173940 SPRING 53 41 008173950 WINDOW 53 42 008173960 ROLLER 53 43 008173970 FORK 53 46 008173980 SPRINGFRAME 53 47 008173990 SCREW 53 49 008174000 CONNECTOR 53 50 008174140 TYRE 20 X 10 00 8 6PLYRS 23 008199400 SEATASSYCOMPLETE 49 0081...

Page 134: ...27 BREATHERVENT 33 24 148034 07 GROMMET INSULATION 45 29 148034 08 INSULATEDGROMMET 11 14 148057 06 CABLE THROTTLE 35 18 148070 BEARING BALL 1 1 4 10 103 3 148071 01 V RING V 60A 103 11 148075 02 BUSHING JA7 8BORE 95 17 148075 02 BUSHING JA7 8BORE 101 35 148081 GASKET 33 18 148090 SUPPORT TUBE1 2 33 36 148263 08 S HSE 56 X 31 X 16 0 7 46 148264 04 HOSE FUEL 3 16 X 12 LG 7 66 158006 05 FITTINGORS O...

Page 135: ...MET 11 34 2218086 SEAL TUBE 45 20 2218088 CABLE BATTERYNEG 7 55 2218089 CABLE BATTERYPOS 7 56 2218111 INSULATION LOUVER 15 10 2218112 INSULATION SEATPLATE 15 1 2218136 SWITCH TEMP 165F 33 30 2218147 GROMMET 31 25 2218147 GROMMET GAUGE 33 34 2218148 HYDRAULICRESERVOIR 69 223 2218148 HYDRAULICRESERVOIR 73 223 2218148 HYDRAULICRESERVOIR 77 223 2218148 RESERVOIR HYDRAULIC 31 2 2218148 RESERVOIR HYDRAU...

Page 136: ... SCREW CAPHEADM8X100 27 6 4125824 FENDER LH 11 7 4125825 FENDER RH 11 8 4126023 SPACER AIRCLEANERBAND 9 17 4126241 STUDM10 41 20 4126319 DECAL AIRCLEANERENDCAP 89 17 4126442 ADAPTOR AIRCLEANER 9 19 4126613 SCREEN 45 19 4126701 BRACKET FUSEBLOCKS 41 36 4126806 PUMPELECTFUEL 7 59 4126806 PUMP ELECTFUEL 83 27 4126839 RADIATOR 45 4 4126862 HOSEASSEMBLY 71 H263 4126940 HOSEASSEMBLY 71 H264 4126979 HOSE...

Page 137: ... X 25 101 450193 SCRW HEX M8 X 30 11 18 450193 SCRW HEX M8 X 30 23 7 450193 SCRW HEX M8 X 30 29 15 450194 SCREW HEXM8X35 41 35 450194 SCREW HEX M8 X 35 43 74 450195 SCRW HEX M8 X 40 35 10 450212 SCRW HEX M10 X 16 31 9 450213 SCRW HEX M10 X 20 7 63 450213 SCREW HEXM10X20 13 58 450213 SCRW HEX M10 X 20 27 13 450213 SCRW HEX M10 X 20 41 1 450213 SCRW HEX M10 X 20 45 13C 450213 SCRW HEX M10 X 20 45 24...

Page 138: ...94 5 7 452200134 LOCKWSHR 3 8 X 683 X 094 23 9 452200134 LOCKWSHR 3 8 X 683 X 094 29 11 452200134 LOCKWSHR 3 8 X 683 X 094 57 15 452200176 LOCKWSHR 1 2 X 873 X 125 11 35 452200176 LOCKWSHR 1 2 X 873 X 125 13 21 452200176 LOCKWSHR 1 2 X 873 X 125 23 24 452200176 LOCKWSHR 1 2 X 873 X 125 29 6 452200176 LOCKWSHR 1 2 X 873 X 125 59 52 452200176 LOCKWSHR 1 2 X 873 X 125 101 40 452436 NUT HEXM8FLNGNYLOC...

Page 139: ...025 A808971 VALVING COVER ASSY 19 040 A808972 COVERPLATE 19 065 A808973 BEARINGSUPPORTASSY 19 070 A808974 BRAKE ASSY 21 100 A808975 SETOFSTUDS 21 091 A808976 BRAKEKIT 21 135 A820052 SEALKIT 25 B A904247 RUBBERROLLER 57 29 A904437 FOAM 45 27 AF09020 SPACER 9 X 13 9 X 20 7 42 LMAC062 COUPLING KIT 5 35 MAA0335A WSHR 17 32 X 25MM X 3 16 13 39 MAA0335A WSHR 17 32 X 25MM X 3 16 101 39 MBA5289A WSHR 8 5 ...

Page 140: ...W158006 08 FTG M M 1 3 16 ORS X 1 1 16 69 F104 W158006 11 FTG M M 1 ORS X 1 1 16 SAE 69 F324 W158006 11 FTG M M 1 ORS X 1 1 16 SAE 73 F324 W158007 01 90 M M 11 16 ORS X 9 16 SAE 73 F1 W158007 01 90 M M 11 16 ORS X 9 16 SAE 77 F1 W158007 02 90 M M 13 16 ORS X 3 4 SAE 73 F6 W158007 02 90 M M 13 16 ORS X 3 4 SAE 77 F6 W158007 05 90 M M 1 ORS X 7 8 SAE 73 F7 W158007 05 90 M M 1 ORS X 7 8 SAE 101 W1580...

Page 141: ......

Page 142: ...l our manufacturing locations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support Ransomes Jacobsen Limited Central Avenue Ransomes Europark Ipswich England IP3 9QG EnglishCompanyRegistrationNo 1070731 www ransomesjacobsen com World Class Quality Performance and Support ...

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