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GB-5

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JACOBSEN G-PLEX III Series: DN & DP

SAFETY AND OPERATORS MANUAL

Hydraulic Fluid escaping under pressure
can penetrate skin and do serious
damage.  Immediate medical assistance
must be sought.

WARNING

Batteries produce explosive gases and
contain corrosive acid and supply levels
of electrical current high enough to cause
burns.

WARNING

DO NOT USE ON SLOPES GREATER THAN 15°

WARNING

3

SAFETY INSTRUCTIONS

DANGER - Indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.

WARNING - Indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.

CAUTION - Indicates a potentially hazardous
situation which, if not avoided, MAY result in minor
or moderate injury and property damage.  It may
also be used to alert against unsafe practices.

IMPORTANT: Transport speed is for highway
use only.  Never select transport speed on grass
areas or uneven or unsurfaced roads or tracks.

The operating Instructions for the Cutting Units are
contained in a separate Publication .

California Proposition 65

Engine Exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the state of
California to cause cancer and birth
defects or other

WARNING

Before releasing transport latches it is
important that all cutting units are fully
raised.

1. Park the machine on level ground.

2. With the engine running at operating

speed raise the cutting units to their
maximum position by operating lift
levers whilst seated in the driving
position.

3. Disengage drives, stop the engine and

make sure all moving parts are
stationary. Apply brakes and remove
the starter key.

4. transport latches can now be released.

WARNING

Battery posts, terminals and related

accessories contain lead and lead

compounds

WASH HANDS AFTER HANDLING

WARNING

Summary of Contents for G-Plex III

Page 1: ...m quina Safety and Operation Manual Manual de Seguridad y Operaci n WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its pr...

Page 2: ...2004 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...L 12 6 2 CONTROLPEDALS 13 6 3 PARKINGBRAKEPEDAL 13 6 4 PADDLE FOOTSWITCHMOW LIFT 13 7 OPERATION 14 7 1 DAILYINSPECTION 14 7 2 OPERATORPRESENCEANDSAFETYINTERLOCKSYSTEM 15 7 3 OPERATINGPROCEDURE 16 7 4...

Page 4: ...ance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intendeduse Before attempting to operate thi...

Page 5: ...observe the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than...

Page 6: ...not to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce the fire h...

Page 7: ...ctices IMPORTANT Transport speed is for highway use only Never select transport speed on grass areas or uneven or unsurfaced roads or tracks The operating Instructions for the Cutting Units are contai...

Page 8: ...330mm dia Steering Wheel Groundpressure 1 0 kg cm Brakes Service Positive hydostatic braking Parking 152 mm Caliper Disk Capacities Cooling System 3 8 litres FuelTank 31 litres HydraulicTank 18 2 lit...

Page 9: ...M s m s n o i t a r e l e c c A 2 q e A X q e A Y q e A Z 0 9 0 7 7 0 6 2 1 e u l a V t n a n i m o D 6 2 1 I I I x e l P G e n i l o s a G N D s e i r e S y d o B e l o h W n o i t a r e l e c c A l...

Page 10: ...prescriptions des normes modifications et r gles europ ennes suivantes voldoet aan de bepalingen van de volgende Europese Richtlijnen en Amendementen alsmede aan de verordeningen die deze omzetten in...

Page 11: ...seguente standard armonizzato o requisiti tecnici Overholder f lgende harmoniserede standardbestemmelser eller tekniske bestemmelser Uppfyller f ljande harmoniserade standard eller tekniska definition...

Page 12: ...g Under Pressure Consult Technical ManualforServiceProcedures 9 A903489 Keep a Safe Distance from the Machine 10 A903491 ReadOperator sManual 11 A903492 Stay Clear of Hot Surfaces 13 838363 EngineSpee...

Page 13: ...ing is attempted This feature prevents damage to the starter and flywheel teeth that can occur if the starter is engaged while the engine is running Wait 30 seconds before restarting engine When the i...

Page 14: ...before restarting is attempted This feature prevents damage to the starter and flywheel teeth that can occur if the starter is engaged while the engine is running Wait 30 seconds before restarting en...

Page 15: ...gueduringnormalforwardoperation the operator s heel should rest on the floorboard next to the pedal not on the lower part of the pedal 6 3 PARKINGBRAKEPEDAL The Parking Brake can be engaged by depress...

Page 16: ...ion 2 Check the fuel supply radiator coolant level crankcase oil level and air cleaner All fluids must be at the full mark with the engine cold 3 Make sure all cutting units are adjusted to the same h...

Page 17: ...each test Test1 Represents normal starting procedure The operator is seated parking brake is engaged the operators feet are off the pedals and the mower engagement device is off The engine should sta...

Page 18: ...or allow anyone near the machine while in operation The owner operator is responsible for injuries inflicted to bystanders and or damage to their property 6 Use discretion when mowing near gravel area...

Page 19: ...rain of the green may also be a factor but if conditions allow always try to mow the green in a different direction than the last time it was mowed 1 Stop the unit just before reaching the green Make...

Page 20: ...do serious damage Immediate medical assistance must be sought Serious infection or reaction can develop if proper medical treatment is not administered immediately WARNING Setup procedures must be pe...

Page 21: ...bumpers contact the upstop brackets Set cutting head drive motors and hoses away from the lift arms 2 With the reel enable switch in the OFF position lower all three cutting head lift arms and turn o...

Page 22: ...s on the motor shaft with the coupler and slide the motor into place rotating approximately 45_ away from the mounting screws With motor face against adapter plate rotate the motor mounting flange int...

Page 23: ...CONTROLARMADJUSTMENT Support the control arm to avoid a sudden drop while adjusting its height Loosen the Locking Lever to allow the steering wheel and control arm to be adjusted up or down Tighten t...

Page 24: ...o little clearance will cause excessive wear to the cutting edges and may cause damage to the bedknife reel blades or other components 3 Using a wrench rotate the reel forward The reel must turn freel...

Page 25: ...oosen the locking nut on one of the front roller adjusting brackets just enough to allow adjustment See Fig 9 4 1 3 Hold the gauge block Part No 892010 across the bottom of both the front and rear rol...

Page 26: ...f r e t l i f l e u f k c e h C 7 5 l e s e i D t n e m e l E r e t l i f l e u f e c a l p e R 7 5 e n i l o s a G r e t l i f l e u f e c a l p e R 0 1 5 e n i g n E e n i l o s a G e c n a r a e l...

Page 27: ...lithium based lubricant Excess lubricant my drop from the unit and cause turf damage Always wipe lubricators before and after lubrication Lubrication Point A Cutting Unit Reel Bearings B Cutting Unit...

Page 28: ...o the hydrostatic pump 10 4 FREE WHEELING OR TOWING UNIT To prevent damage to the pump or wheel motors when FREE WHEELING or TOWING 1 Engine must be OFF and cool 2 Turn hydraulic pump bypass valve on...

Page 29: ...ic parts within the fuel system Fuel leakage from a fuel system can occur while the system is in use in transit or in starage Such leakage can contribute to an explosion or fire causing serious bodily...

Page 30: ...FORMANCE IS AFFECTED THIS MAY OCCUR AT 250 HOURS OF SERVICE UNDER VERYDUSTYCONDITIONSORAT500HOURS UNDERNORMALOPERATINGCONDITIONS WEDONOTRECOMMENDCLEANINGTHE FILTER ELEMENT BECAUSE OF THE POSSIBILITYOF...

Page 31: ...ar fork Raise the fuel tank frame Support it by pivoting the rod beneath the fuel tank down and securing it in the cup next to the fork pivot See Fig 10 9 Figure10 8 Rear Section of Unit Raised Cautio...

Page 32: ...ON MAINTENANCE 10 9 1ENGINE OIL LEVEL DIESEL Damage to engines due to improper maintenance or use of incorrect oil quality and or viscosity is not covered by the engine warranty refer to the engine op...

Page 33: ...before using a Fast Charger UNTRAINED UNAUTHORIZEDpersons should NEVER attempt to service or recharge the battery in this machine Battery electrolyte is an acidic solution and should be handled with...

Page 34: ...mpercables NOTE Booster batteries used for starting must be connected with proper polarity 10 12 CUTTINGHEADMAINTENANCE CLEANING The cutting heads should be washed after each days use and dried as wel...

Page 35: ...OT have the electronic Turf Protection System leak detector locate the sight glass on the tower portion of the reservoir Visually inspect to see if there is 1 2 13mm at ambient temperature of fluid vi...

Page 36: ...ose The use of non recommended oil or lubricant nullifies the guarantee Damage through transport or normal wear does not come under the guarantee The warranty is extended to the original purchaser onl...

Page 37: ...GB 35 GB JACOBSEN G PLEX III Series DN DP SAFETY AND OPERATORS MANUAL NOTES...

Page 38: ...GB 36 JACOBSEN G PLEX III Series DN DP SAFETY AND OPERATORS MANUAL GB...

Page 39: ...6 4 PALANCA PEDALDESEGADO ELEVACION 13 7 OPERACION 14 7 1 INSPECCIONDIARIA 14 7 2 SISTEMADECONTROLDEPRESENCIADELOPERARIO EINTERBLOQUEODESEGURIDAD 15 7 3 PROCEDIMIENTODEARRANQUEYMANEJO 16 7 4 PROCEDIM...

Page 40: ...de las condiciones de operaci n servicio y reparaci n seg n lo especificado por el fabricante tambi n constituyen los elementos esenciales del uso intencionado Antes de tratar de operar esta m quina...

Page 41: ...te atenci n al tr fico al cruzar calzadas o cerca de stas Antes de cruzar superficies que no sean c sped impida que las astas giren Sea consciente de la existencia de personas sordas y ciegas y la imp...

Page 42: ...cilindro puede propiciar el giro de los dem s Para reducir el peligro de incendio mantenga el motor los silenciadores y los compartimientos de la bater a libres de c sped hojas o grasa excesiva Por mo...

Page 43: ...otor algunos de sus componentes y algunos componentes del veh culo contienen o emiten productos qu micos que en el estado de California se conoce que producen c ncer defectos cong nitosyotrosda osrepr...

Page 44: ...tremo a extremo volante de 330 mm de di metro Presi n al suelo 1 0 kg cm Frenos Servicio Frenohidrost ticopositivo Estacion Disco calibre 152 mm Capacidades Sistema de refrigeraci n 3 8 litros Dep sit...

Page 45: ...e de 7 cuchillas 7 4 mm a 6 km h Carrete de 9 cuchillas 5 7 mm a 6 km h Carrete de 11cuchillas 4 7 mm a 6 km h 4 ESPECIFICACIONES a n i l o s a G I I I x e l P G N D e i r e S n i a r e l e c a e d l...

Page 46: ...ux prescriptions des normes modifications et r gles europ ennes suivantes voldoet aan de bepalingen van de volgende Europese Richtlijnen en Amendementen alsmede aan de verordeningen die deze omzetten...

Page 47: ...eguente standard armonizzato o requisiti tecnici Overholder f lgende harmoniserede standardbestemmelser eller tekniske bestemmelser Uppfyller f ljande harmoniserade standard eller tekniska definitione...

Page 48: ...ientos deServicio 9 A903489 Mant ngase a una distancia segura de la m quina 10 A903491 Lea el Manual del Operario 11 A903492 Al jese de superficies calientes 13 838363 Control de velocidad del motor 1...

Page 49: ...r 6 Contadorhorario 8 Indicador y luz de advertencia de temperatura 9 Interruptor de precalentamiento y luz de labuj aincasdencente 10 Interruptordeconexi ndecarrete Volt metro Indica el estado de la...

Page 50: ...aga por cualquier raz n apague el interruptor de encendido antes de volver a intentarlo Esto impide que se da e el motor de arranque y los dientes del volante esto se produce cuando se enciende el mot...

Page 51: ...ompletamente Una vez que la unidad se haya detenido oprima el cerrojo del freno de emergencia hacia adelante para sostener el pedal del freno Desactive el freno de emergencia oprimiendo y soltando el...

Page 52: ...el nivel del refrigerante en el radiador el nivel de aceite en el c rter y el depurador del aire Todos los fluidos deben estar al nivel de la marca de llenado m ximo cuando el motor est fr o 3 Cercior...

Page 53: ...9 asutrav s Apague el motor entre una prueba y otra Prueba 1 Representa el procedimiento normal de arranque El operario est sentado el freno de estacionamiento est echado los pies del operario no est...

Page 54: ...est en operaci n El propietario operario son responsables de las lesiones producidas a los peatones y o da o a su propiedad 6 Sea precabido cuando siegue cerca de zonas con grava carreteras zonas de...

Page 55: ...abezales de segado cuando los colectores de c sped delanteros pasen sobre el borde del green Al final de la pasada suba los cabezales cuando los colectores de c sped delanteros pasen sobre el bordedel...

Page 56: ...a a comprobar las conexiones en busca de fugas NOTA Cualquier referencia a la derecha izquierda centro o parte trasera de la unidad siempre se ser mirando desde la posici n del asiento del conductor L...

Page 57: ...os armazones de tracci n est n abiertos Vea la Figura 8 2 1 4 Coloque el cabezal de corte en la parte delantera del armaz n de tracci n Alinee del perno de reborde de cada lado del cabezal de corte po...

Page 58: ...2 tornillos de 5 16 18 x 1 1 2 con arandela y arandela de bloqueo en los orificios de montaje Vea la Figura Fig 8 3 1 8 3 2 6 Alinee las ranuras en el eje del motor con el acoplador y coloque el moto...

Page 59: ...o de control para evitar una ca da s bita cuando est ajustando su altura Afloje la Palanca de Seguridad para permitir que el tim n y el brazo de control sean ajustados hacia arriba o abajo Apriete la...

Page 60: ...eparaci n causar un desgaste excesivo de los bordes de corte y puede causar da o de la cuchilla estacionaria cuchillas del enrollador u otros componentes 3 Gire el enrollador hacia adelante con una ll...

Page 61: ...e una de las m nsulas de ajuste del rodillo delantero lo suficiente como permitir el ajuste Vea la Figura9 4 1 3 Sostenga el bloque calibrador N mero de pieza 892010 a trav s de la parte inferior de l...

Page 62: ...5 4 Cambiar el filtro de combustible en l nea de pl stico diesel z 5 10 Comprobar la contaminaci n de agua del filtro de combustible diesel 5 7 Cambiar el elemento del filtro de combustible diesel 5...

Page 63: ...idad y provocar da os en el c sped Limpiar siempre los lubricadores antes y despu s de la lubricaci n Punto de lubricaci n A Cojinetes del carrete de la unidad de corte B Rodillos delanteros y trasero...

Page 64: ...ALIBREOREMOLQUE DELAUNIDAD Para evitar da os en la bomba o en los motores de las ruedas cuando est REMOLCANDO o transportando la unidad en MARCHA A RUEDA LIBRE 1 El motor deber estar OFF APAGADO y fr...

Page 65: ...el tanque de combustible del veh culo est siendo llenado por primera vez o si el veh culo se ha quedado sin combustible ser necesario eliminar el aire del sistema de combustible consulte Drenado del...

Page 66: ...TEAFECTADO ESTOPUEDE OCURRIR A LAS 250 HORAS DE SERVICIO EN CONDICIONES MUY POLVORIENTAS O A LAS 500 HORASENCONDICIONESNORMALES NO RECOMENDAMOSLIMPIARELELEMENTODEL FILTROYAQUESEPUEDEDA ARLO REVISIONDE...

Page 67: ...idor del tanque del combustible Apoye moviendo hacia abajo la varilla que est por debajo del tanque del combustible y asegur ndola en la copa al lado del pivote de la horquilla Vea la Figura 10 9 Fig...

Page 68: ...ENTO 10 9 1NIVELDEACEITEDELMOTOR DIESEL El da o de motores debido al mantenimiento inadecuado o al uso de aceite de calidad y o incorrecta no est cubierto por la garant a del motor refi rase al manual...

Page 69: ...0 LUBRICACION MANTENIMIENTO PersonasSINENTRENAMIENTO SIN AUTORIZACIONNUNCAdeber nintentar darle servicio o recargar la bater a de esta unidad El electr lito de la bater a es una soluci n cida y deber...

Page 70: ...IMIENTODELCABEZALDECORTE LIMPIEZA Los cabezales de corte deber n ser lavados despu s de cada uso diario y deber n secarse lo mejor posible para evitar la corrosi n Se deber aplicar una capa ligera de...

Page 71: ...ectr nico de Protecci n para C sped detector de fugas localice la mirilla en la parte inferior del dep sito Revise visualmente para ver si existe 13 mm a temperatura ambiente de l quido visible por en...

Page 72: ...que no hubieran sido suministrados o aprobados por nosotros para el fin en cuesti n La garant a quedar anulada en caso de que se utilice aceite o lubricante no recomendado La garant a no cubre los da...

Page 73: ...ES 35 JACOBSEN G PLEX III Series DN DP MANUAL DE SEGURIDAD Y OPERACION NOTAS...

Page 74: ...ES 36 JACOBSEN G PLEX III Series DN DP MANUAL DE SEGURIDAD Y OPERACION...

Page 75: ......

Page 76: ...endimiento y Asistencia de Clase Mundial RansomesJacobsenLimited Central Avenue Ransomes Europark Ipswich IP3 9QG EnglishCompanyRegistrationNo 1070731 www ransomesjacobsen com BOB CAT BUNTON CUSHMAN J...

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