Jacobsen AR331 Safety, Operation & Maintenance Manual Download Page 165

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en-65

ADJUSTMENTS 7

7.13 TORQUE SPECIFICATION ______________________________________________

Ransomes Jacobsen uses Grade 5 (Inch) and Grade 8.8 (Metric) Plated bolts, unless a note is given. Always
check the marks on the head of the bolts for the bolt grade. For tightening plated bolts, use the value given for
lubricated.

NOTICE

The torque values included in these charts are approximate and are for reference only. Use these
torque values at your risk. Ransomes Jacobsen is not responsible for any loss, claim or damage
caused by these charts. Always use caution with torque values.

AMERICAN NATIONAL STANDARD FASTENERS

SIZE

UNITS

GRADE 5

GRADE 8

SIZE

UNITS

GRADE 5

GRADE 8

Lubricated

Dry

Lubri

cated

Dry

Lubri

cated

Dry

Lubri

cated

Dry

#6-32

in-lb (Nm)

–

20 (2.3)

–

7/16-14

ft-lb (Nm)

37 (50.1)

50 (67.8)

53 (71.8)

70 (94.9)

#8-32

in-lb (Nm)

–

24 (2.7)

–

30 (3.4)

7/16-20

ft-lb (Nm)

42 (56.9)

55 (74.6)

59 (80.0)

78 (105)

#10-24

in-lb (Nm)

–

35 (4.0)

–

45 (5.1)

1/2-13

ft-lb (Nm)

57 (77.2)

75 (101)

80 (108)

107 (145)

#10-32

in-lb (Nm)

–

40 (4.5)

–

50 (5.7)

1/2-20

ft-lb (Nm)

64 (86.7)

85 (115)

90 (122)

120 (162)

#12-24

in-lb (Nm)

–

50 (5.7)

–

65 (7.3)

9/16-12

ft-lb (Nm)

82 (111)

109 (148)

115 (156)

154 (209)

1/4-20

in-lb (Nm)

75 (8.4)

100 (11.3)

107 (12.1)

143 (16.1)

9/16-18

ft-lb (Nm)

92 (124)

122 (165)

129 (174)

172 (233)

1/4-28

in-lb (Nm)

85 (9.6)

115 (13.0)

120 (13.5)

163 (18.4)

5/8-11

ft-lb (Nm)

113 (153)

151 (204)

159 (215)

211 (286)

5/16-18

in-lb (Nm)

157 (17.7)

210 (23.7)

220 (24.8)

305 (34.4)

5/8-18

ft-lb (Nm)

128 (173)

170 (230)

180 (244)

240 (325)

5/16-24

in-lb (Nm)

173 (19.5)

230 (26.0)

245 (27.6)

325 (36.7)

3/4-10

ft-lb (Nm)

200 (271)

266 (360)

282 (382)

376 (509)

3/8-16

ft-lb (Nm)

23 (31.1)

31 (42.0)

32 (43.3)

44 (59.6)

3/4-16

ft-lb (Nm)

223 (302)

298 404

315 (427)

420 (569)

3/8-24

ft-lb (Nm)

26 (35.2)

35 (47.4)

37 (50.1)

50 (67.8)

7/8-14

ft-lb (Nm)

355 (481)

473 (641)

500 (678)

668 (905)

METRIC FASTENERS

SIZE

UNITS

Non Critical
Fasteners into
Aluminum

Lubri

cated

Dry

Lubri

cated

Dry

Lubricated

Dry

Lubricated

Dry

Nm (in-lb)

–

3.83 (34)

5.11 (45)

2.0 (18)

Nm (in-lb)

1.80 (16)

2.40 (21)

4.63 (41)

6.18 (54)

6.63 (59)

8.84 (78)

7.75 (68)

10.3 (910

4.0 (35)

Nm (in-lb)

3.05 (27)

4.07 (36)

7.87 (69)

10.5 (93)

11.3 (102)

15.0 (133)

13.2 (117)

17.6 (156)

6.8 (60)

Nm (in-lb)

7.41 (65)

9.98 (88)

19.1 (69)

25.5 (226)

27.3 (241)

36.5 (323)

32.0 (283)

42.6 (377)

17.0 (150)

M10

Nm (ft-lb)

14.7 (11)

19.6 (14)

37.8 (29)

50.5 (37)

54.1 (40)

72.2 (53)

63.3 (46)

84.4 (62)

33.9 (25)

M12

Nm (ft-lb)

25.6 (19)

34.1 (25)

66.0 (48)

88.0 (65)

94.5 (70)

125 (92)

110 (81)

147 (108)

61.0 (45)

M14

Nm (ft-lb)

40.8 (30)

54.3 (40)

105 (77)

140 (103)

150 (110)

200 (147)

175 (129)

234 (172)

94.9 (70)

4.6

8.8

10.9

12.9

Summary of Contents for AR331

Page 1: ...se and maintain this machine should be trained in its proper use warned of its dangers and must read the entire manual before attempting to set up operate adjust or service the machine When Performanc...

Page 2: ...ng This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm FOREWORD Suggested Stocking Guide To Keep your Equipment fully ope...

Page 3: ...draulics 42 21 1 3WD Gear Pump and Steering Hydraulics 44 22 1 Front And Rear Motor Hydraulics 46 23 1 Front And Rear Lift Hydraulics 48 24 1 Drain Hydraulics 50 25 1 Brake Valve and Charge Hydraulics...

Page 4: ...Operator Platform Serial No All 1 1 1 1 2 3 4 4 5 5 5 6 6 7 8 9 10 10 11 12 12 13 14 31 15 16 16 17 17 18 19 20 20 21 21 27 27 26 26 28 28 29 29 22 23 23 24 25 4397486 3008682 4181865 REV B 3 30 32 1...

Page 5: ...2 mm 13 671556 1 Plate Rear Backing 14 671585 1 Panel Rear Service 15 4395869 1 Panel Floor Service 16 450029 4 Hex Head Screw M10 1 5 x 35 mm 17 450241 4 Hex Head Screw M12 1 75 x 30 mm 18 450357 4 N...

Page 6: ...6 AR331 2 1 Seat Options Serial No All 1 2 3 4 4 8 8 9 10 10 11 11 12 13 13 13 14 15 15 16 18 18 19 16 19 20 21 21 23 23 23 24 24 26 27 17 25 22 22 5 5 6 6 7 7 26 27...

Page 7: ...Limiter 10 4376647 2 Rail Seat Mounting 11 4399585 2 Support Suspension Seat 12 4384346 1 Strap Fuel Tank 13 4394813 3 Spacer Seat 14 4395386 1 Foam Closed Cell 300 mm 15 456110189 4 Hex Head Screw 5...

Page 8: ...R331 3 1 Armrest and Control Panel Serial No All 1 2 8 8 4 5 11 11 14 15 28 16 19 20 21 22 23 24 27 27 26 30 30 31 31 32 33 34 34 35 17 18 3 6 26 25 9 13 38 33 39 40 43 10 10 7 11 12 10 42 32 44 27 42...

Page 9: ...1 Key Replacement 21 4323427 1 Joystick 2 Axis Lift Lower REFERENCE SW3 See 41 1 22 4343926 1 Switch Mow REFERENCE SW2 See 41 1 23 4391938 1 Display Programmed MAR REFERENCE U2 See 41 1 24 674106 1 Pa...

Page 10: ...4 1 Traction Pedal Serial No All 16 25 22 21 1 6 6 5 5 27 7 8 9 11 12 12 17 15 17 17 17 17 18 18 19 19 2 24 3 23 26 20 17 12 14 23 16 18 10 21 18 13 23 23 37 33 35 19 30 30 29 31 28 29 34 34 38 36 34...

Page 11: ...r M6 x 12 5 x 1 8 18 450390 8 Washer M8 x 17 x 1 8 19 452435 6 Hex Head Flange Nut M6 20 450193 2 Hex Head Screw M8 1 25 x 30 MM LG Grade 8 8 21 450199 2 Hex Head Screw M8 1 25 x 60 MM LG Grade 8 8 22...

Page 12: ...12 AR331 5 1 Traction Linkage Serial No All 1 2 3 4 5 6 7 8 8 9 22 9 9 9 10 10 10 10 11 12 13 14 15 16 17 17 18 19 20 21 23...

Page 13: ...asher M3 x 7 x 0 6 mm 9 450389 4 Washer M6 x 12 5 x 1 8 10 450390 7 Washer M8 x 17 x 1 8 11 450411 4 Lock Washer M8 x 12 75 x 2 12 450511 2 Pan Head Screw M3 0 5 x 25 mm 13 450002 1 Hex Head Screw M6...

Page 14: ...4 34 44 35 35 35 36 36 11 12 14 15 16 17 18 19 19 20 20 20 33 33 20 20 20 20 20 20 20 22 23 23 23 24 24 26 26 26 26 27 28 28 28 28 28 30 31 31 31 31 31 31 31 31 32 46 47 29 4 25 29 13 28 0 7 bar 10 ps...

Page 15: ...450357 1 Insert M6 1 22 450369 3 Nut M8 1 25 Insert 0 7 to 3 8 23 450371 4 Nut M10 1 5 Insert 0 7 to 3 8 24 450377 2 Nut M6 1 Hex Nyloc 25 450379 3 Nut M10 1 5 Hex Nyloc 26 450389 4 Washer M6 x 12 5 x...

Page 16: ...6 8 9 10 10 10 10 11 32 13 14 15 40 31 31 31 17 44 18 19 27 2 2 27 19 19 19 19 19 2 19 19 20 20 21 21 22 21 23 2 27 19 21 31 31 24 21 21 42 28 21 21 21 21 33 33 37 37 33 30 34 34 35 35 36 36 21 21 41...

Page 17: ...58 Washer M12 x 24 x 2 7 22 UK450055 4 Bolt M12 1 75 x 75 mm Hex Head 23 4381048 4 Carrier Support 24 4391327 2 Lower Ch Rail Bracket 25 UK450391 5 Washer M10 x 21 x 2 2 26 456110066 2 Screw 3 8 16 x...

Page 18: ...18 AR331 8 1 Front Axle Serial No All 2 11 10 3 3 3 11 1 13 11 12 14 15 4 7 6 9 5 8...

Page 19: ...63 1 Tire 20 x 12 10 4 Ply Grassmaster Treaded Tire Option 5 4375488 1 Wheel 10 x 8 5 6 4220940 1 Tubeless Tire Valve 4375489 2 Wheel and Tire Assembly Smooth Tire Option 7 4233900 1 Tire 20 x 10 2 Pl...

Page 20: ...20 AR331 9 1 Rear Axle Assembly Serial No All 1 2 3 4 5 7 6 6 6 8 8 9 9 9 10 10 11 11 11 12 12 13 14 15 16 17...

Page 21: ...3 x 19 5 x 2 5 6 450216 4 Hex Head Screw M10 1 5 x 35 mm 7 450239 1 Hex Head Screw M12 1 75 x 20 mm 8 450242 6 Hex Head Screw M12 1 75 x 35 mm Grade 8 8 9 450391 4 Washer M10 x 21 x 2 2 10 450392 6 Wa...

Page 22: ...22 AR331 10 1 Rear Axle Serial No All 2 3 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 29 28 9 27 32 26 31 1 25 30...

Page 23: ...1 1 Nut 1 2 20 Thin Hex 15 450056 4 Screw M12 1 75 x 80 mm Hex Head 16 450214 4 Screw M10 1 5 x 30 mm Hex Head 17 450391 4 Washer M10 x 21 x 2 2 18 450392 2 Washer M12 x 24 x 2 7 19 450413 4 Lock Wash...

Page 24: ...24 AR331 11 1 Air Filter Serial No All 1 1 2 3 4 5 6 7 8 10 11 12 9 9 7 12...

Page 25: ...4378646 1 Bracket Air Cleaner 5 4395228 1 Rain Cap Includes Clamp 6 450192 2 Hex Head Screw M8 1 25 x 25 mm 7 450242 2 Hex Head Screw M12 1 75 x 35 mm 8 452436 2 Flange Nyloc Nut M8 1 25 9 452438 2 Fl...

Page 26: ...26 AR331 12 1 Radiator Serial No All 1 1 2 2 3 4 5 6 7 8 9 9 10 11 12 14 14 24 16 17 18 19 19 20 20 29 29 21 21 21 22 25 25 26 26 22 23 23 23 27 30 009034880 16 21 23 21 15 15 15 13 18...

Page 27: ...Front Radiator 12 4394906 1 Seal Radiator Foam 13 450000 1 Screw M6 1 x 25 mm Hex Head 14 450008 4 Screw M6 1 x 55 mm Hex Head 15 450191 3 Screw M8 1 25 x 20 mm Hex Head 16 450192 7 Screw M8 1 25 x 25...

Page 28: ...28 AR331 13 1 Remote Engine Oil Cooler and Filter Serial No All 1 2 3 4 6 6 9 10 11 13 12 5 8 12 14 14 15 17 16 7...

Page 29: ...g 8 ORFS x 1 2 NPTF Straight Can Use 4186441 339910 1 O Ring 8 ORFS 7 4399007 1 Hose Oil Cooler to Filter 8 672486 1 Panel Radiator Bottom 9 4399008 1 Hose Filter to Engine 10 4396366 1 Fitting 6 ORFS...

Page 30: ...1 Engine Mounting Serial No All 1 Part of Item 1 2 3 4 4 4 5 6 6 6 6 7 7 7 7 7 8 8 8 8 9 9 9 10 10 11 11 11 12 12 13 13 13 13 14 16 15 17 25 9 View Rotated 180 For Clarity 18 26 27 19 19 20 21 22 24...

Page 31: ...e Nyloc 12 452436 2 Nut M8 1 25 Flange Nyloc 13 450172 7 Screw M6 1 x 25 mm Hex Head 14 450377 1 Nut M6 1 Hex Nyloc 15 450388 2 Washer M5 x 10 x 1 1 16 450376 3 Nut M5 0 8 Hex Nyloc 17 4393167 1 Plate...

Page 32: ...and Pumps Serial No All 1 2 3 4 5 6 7 8 9 10 11 13 13 14 15 16 16 16 16 17 44 17 17 17 17 17 18 19 19 19 21 20 20 20 20 20 20 20 21 22 23 24 24 24 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 22 22...

Page 33: ...2 75 x 2 20 450412 17 Lock Washer M10 x 15 9 x 2 5 21 450413 5 Lock Washer M12 x 17 9 x 2 5 22 452435 8 Flange Nyloc Nut M6 1 23 452437 1 Flange Nyloc Nut M10 1 5 24 UK452740 10 Hex Cap Screw M10 1 25...

Page 34: ...34 AR331 16 1 Engine Exhaust Serial No All 1 2 3 4 5 5 6 7 8 9 10 11 11 12 13 14 14 15 16 17 17 17 18 19...

Page 35: ...057 1 Cover Exhaust 8 450168 2 Screw M6 1 x 12 mm Hex Head 9 450171 2 Screw M6 1 x 16 mm Hex Head 10 450216 2 Screw M10 1 5 x 35 mm Hex Head 11 450389 4 Washer M6 x 12 5 x 1 8 12 450390 4 Washer M8 x...

Page 36: ...k and Routing Serial No All A B A B 1 2 10 4 5 5 5 6 7 8 9 42 11 12 12 13 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 28 29 30 30 31 31 31 31 31 31 31 31 31 32 33 34 35 41 41 36 37 38 39 40...

Page 37: ...4346 1 Strap Fuel Tank See 2 1 for mounting 22 672789 1 Hose Fuel Pump to Fuel Filter Cut Length 620 mm 23 672788 1 Hose Tank to Pre Filter Cut Length 900 mm 24 672790 1 Hose Pre Filter to Fuel Pump C...

Page 38: ...331 18 1 Hydraulic Tank and Hood Serial No All 23 2 2 2 3 3 3 3 4 4 4 4 4 5 5 6 7 8 9 10 11 12 14 15 15 15 16 16 17 17 18 19 20 25 21 22 22 24 AR331 B I O D E G RADABLE FL U I D 21 13 15 1 2 15 17 27...

Page 39: ...29 5 ft lbs 339904 1 O Ring 32 ORB 10 671857 1 Lanyard Hood 11 676936 4 Pop Rivet 4 8 x 14 12 2198112 1 Draw Latch 13 N S 1 Latch Keeper 14 4356728 1 Hood Engine 15 450387 14 Washer M4 x 9 x 0 9 16 4...

Page 40: ...40 AR331 19 1 Hydraulic Valve Assembly Serial No All 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 21 22 16 17 19 20 3 18 18...

Page 41: ...4 1 Steering Wheel 9 2811365 1 Cap Steering Wheel 10 4198282 1 Steering Column 4278451 1 Kit Gas Spring Pivot 4399466 1 Kit Steering Column Pivot 4397006 1 Kit Steering Column Pivot 4270219 1 Kit Univ...

Page 42: ...42 AR331 20 1 3WD Traction Hydraulics Serial No All 14 14 Port L Port R Drain Tube Port 1 Brake Tube Port X Port B Port A Rear Wheel Motor Ports 6 6 6 11 13 12 6 1 2 3 16 4 10 10 9 8 7 7 5 2 15 15...

Page 43: ...11 1 O Ring 10 ORFS 339899 1 O Ring 10 ORB 7 4379926 2 Wheel Motor 235 cc 8 4391026 1 Tube Front Motor Transmission Line Left Motor Port L 339912 2 O Ring 12 ORFS 9 4398266 1 Tube Transmission Line Fr...

Page 44: ...R L P T E Hose 20 To Lift Valve Port P Hose 15 From Pump Hose 21 To Lift Valve Port T Steering Valve viewed from end Hose 18 To Steering Cylinder Hose 17 To Steering Cylinder Front and Rear Reel Valve...

Page 45: ...1126 1 Hose Pump to Steering Valve Steering Valve Port P 4396209 1 Bundle 3WD Steering Hose 8 4391206 1 Hose Steering Valve to Cylinder Valve Port L Cylinder Left Port 9 4391206 1 Hose Cylinder to Ste...

Page 46: ...46 AR331 22 1 Front And Rear Motor Hydraulics Serial No All 1 8 1 7 4 3 5 1 8 8 6 2 8...

Page 47: ...4392141 1 Hose Pressure Line LH Cutter Unit 4 4392142 1 Hose Pressure Line RH Cutter Unit 5 340066 2 Fitting 90 Deg 339910 1 O Ring 8 ORFS 339899 1 O Ring 10 ORB 6 4392145 1 Hose Return Line Rear Cut...

Page 48: ...48 AR331 23 1 Front And Rear Lift Hydraulics Serial No All Lift Valve Viewed From Front CR L A B 8 8 10 11 2 4 5 1 13 3 12 7 6 9 6 2 2 13 13...

Page 49: ...0061 5 Fitting 6 ORFS x 6 ORB 90 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 6 4186000 1 Fitting 11 16 ORS 339909 3 O Ring 6 ORFS 7 4392135 1 Hose Lift Rear Unit 8 340026 3 Fitting 45 Deg 6 6 Straigh...

Page 50: ...Hydraulics Serial No All 21 22 8 23 1 Port L Port R Drain Tube Port 1 Brake Tube Port X Brake Valve Viewed From Bottom CHG DR PB1 CHG DR PB1 26 2 4 17 20 16 24 3 3 7 10 11 12 13 14 9 15 20 13 25 1 18...

Page 51: ...g Valve 13 339980 2 Fitting 6 ORFS x 8 ORB Straight 339909 1 O Ring 6 ORFS 339898 1 O Ring 8 ORB 14 340097 1 Fitting M Tee 15 4400026 1 Tube Bypass Line Lift Valve 16 340067 1 Fitting 8 ORFS x 10 ORB...

Page 52: ...52 AR331 25 1 Brake Valve and Charge Hydraulics Serial No All 8 8 Brake Valve Viewed From Bottom Brake Valve Viewed From Left CHG DR PB1 PB2 7 7 1 19 3 6 17 4 9 10 11 13 15 5 16 14 14 12 18 7 2...

Page 53: ...ice Parts 10 4203740 1 Pump LPV 35 cc Piston See 39 1 for Service Parts 11 4398146 1 Hose Return Line Charge Filter 12 340074 1 Fitting 12 ORFS x 10 ORB 339912 1 O Ring 12 ORFS 339900 1 O Ring 12 ORB...

Page 54: ...54 AR331 26 1 Oil Cooler Hydraulics Serial No All 7 5 4 14 3 2 6 1...

Page 55: ...turn Line 3 4391546 1 Hose Cooler inlet Line 4 339994 1 Fitting 12 ORFS x 12 ORB 45 Torque to 105 Nm 77 4 ft lb 339912 1 O Ring 12 ORFS 339900 1 O Ring 12 ORB 5 340074 1 Fitting 12 ORFS x 12 ORB 90 33...

Page 56: ...40 F2 30 F9 K1 K3 K4 K2 F2 4 0 3 8 9 11 1 5 F4 4 2 0 F6 F7 5 1 0 F8 6 R2 10 F3 F5 F9 3 0 7 1 1 2 12 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 13 14 34 23 34 37 NOTE For proper operation f...

Page 57: ...Screw M5 0 8 x 16 mm Pan Head 15 450190 4 Screw M8 1 25 x 16 mm Hex Head 16 671748 1 Bracket Controller Mount 17 452686 4 Screw M5 0 8 x 16 mm Taptite 18 4316092 1 Cover 2 x 3 Dill Blox 19 4322478 1 B...

Page 58: ...58 AR331 28 1 Side Shift Attachment Serial No 8 26 8 9 2 2 21 9 8 10 2 2 3 7 1 5 4 4 6 20 10 8 17 10 19 13 18 11 15 15 12 16 18 16 10 22 14 24 23 12 25 25...

Page 59: ...lve CXP23969 13 4399852 1 Hydraulic Valve Bracket 14 339979 1 Fitting 6 ORFS x 6 ORB Straight 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 15 450009 2 Hex Bolt M6 1 x 70 Grade 8 8 16 450026 2 Hex Bolt...

Page 60: ...60 AR331 29 1 Brake Valve Part Number 4201021 Serial No All 1 8 9 2 3 4 5 6 7...

Page 61: ...to 30 Nm 22 ft lb 4375546 1 Seal Kit 4 4171444 1 Coil REFERENCE SOL8 See 41 1 5 4375542 1 Nut Coil Torque to 3 4 Nm 2 5 ft lb 6 4280752 1 Valve Needle Torque to 20 Nm 14 7 ft lb 4375547 1 Seal Kit 7...

Page 62: ...62 AR331 30 1 Lift Weight Transfer Valve Part Number 4169021 Serial No All 1 2 3 4 5 6 7 7 8 9 9 9 9 9 10 10 10 11...

Page 63: ...33 ft lb 4171464 1 Seal Kit 4 4171465 1 Over Center Valve CT4 Torque to 45 Nm 33 ft lb 4171466 1 Seal Kit 5 4171467 1 Solenoid Valve CT5 Includes Coil Nut Torque to 30 Nm 22 ft lb 4171468 1 Seal Kit 6...

Page 64: ...64 AR331 31 1 Steering Cylinder Part Number 4244289 Serial No All 1 2 3 4 5 6 7 8 9 10...

Page 65: ...d and Piston Assembly 3 1 Seal Piston Included in seal kit 4 1 Wiper Piston Included in seal kit 5 N S 1 Gland Cylinder 6 1 O Ring Gland Included in seal kit 7 1 Seal Gland Included in seal kit 8 2 Wi...

Page 66: ...4 15 71 69 72 49 83 18 1 10 73 51 54 25 49 52 65 45 46 28 19 26 66 62 13 3 61 60 60 59 5 4 20 11 11 11 7 7 11 55 9 7 11 63 64 57 68 35 34 37 36 38 12 29 12 1 6 12 31 56 2 50 47 11 67 22 32 7 48 11 7 N...

Page 67: ...586 8 Carriage Bolt M10 1 5 x 30 MM LG 19 460050 4 Cotter Pin 3 16 x 1 1 4 20 670760 1 HOC Bracket Weldment LH 21 670761 1 HOC Bracket Weldment RH 22 671266 2 Yoke Bracket 23 671564 1 Rear Deck Pin We...

Page 68: ...8 19 26 66 62 13 3 61 60 60 59 5 4 20 11 11 11 7 7 11 55 9 7 11 63 64 57 68 35 34 37 36 38 12 29 12 1 6 12 31 56 2 50 47 11 67 22 32 7 48 11 7 Note Only exploded view of center deck shown for clarity...

Page 69: ...Brace W Flange Plate For LH and Center Unit 64 674317 1 Fab Inner Brace W Flange Plate For RH and Center Unit 65 4420514 1 Truedeck Decal 66 401237J 1 Hex Head Screw 1 2 13 x 1 75 MM LG Torque to 95...

Page 70: ...1 Deck Valve Part Number 4287791 Serial No All 1 2 3 3 4 4 5 5 6 6 7 7 33 33 8 8 9 9 10 10 RH SOL16 C SOL17 LH SOL18 11 11 12 12 13 13 34 14 15 15 16 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3...

Page 71: ...16 SOL17 SOL18 See 41 1 12 2 Seal 13 2 Nut Coil 14 1 Plug Cavity 2162036 15 2 O Ring 16 2 Backup Ring 17 2 O Ring 18 1 Plug Relief Valve 19 1 O Ring 20 1 Seat Outer Spring 21 1 Washer 22 1 Spring Reli...

Page 72: ...72 AR331 34 1 Rotary Bump Stop Serial No All 6 1 2 1 1 8 8 6 8 5 8 8 6 8 5 4 4 7 7 6 7 7...

Page 73: ...Weldment Front Bump Stop LH 2 670396 1 Weldment Front Bump Stop RH 3 670272 2 Front Bump Stop Roller 4 UK450029 6 Hex Bolt M10 1 5 x 35 Grade 8 8 5 UK450040 2 Hex Bolt M10 1 5 x 90 Grade 8 8 6 UK4503...

Page 74: ...l No All 1 31 31 35 1 18 28 25 4 14 12 27 22 20 5 6 8 17 7 9 10 30 28 25 34 3 21 19 26 32 2 13 13 33 23 15 16 29 27 11 24 Note Only exploded view of Lift Arm LH shown for clarity Lift Arm RH Rotary Un...

Page 75: ...Yoke Weldment 27 16 4399768 2 Centre Deck Buffer 17 4399870 3 End Cap 80 x 40 x 2 4 MM LG 18 450020 3 Hex Head Bolt M8 1 25 x 60 MM LG 19 450031 12 Hex Head Bolt M10 1 5 x 45 MM LG 20 450093 6 Hex Sc...

Page 76: ...76 AR331 36 1 Rotary Unit Mounting Serial No All 25 A A 1 15 3 6 19 7 24 2 24 14 14 3 3 4 20 12 12 10 5 17 5 17 11 11 10 4 20 17 5 11 4 10 20 9 13 27 28 30 28 22 23 21 29 16...

Page 77: ...e 60 x 60 x 4 MM LG 13 4399952 1 Sensor Bracket 14 UK450027 2 Hex Head Bolt M8 1 25 x 100 MM LG 15 UK450040 2 Hex Head Bolt M10 1 5 x 90 MM LG 16 UK450152 2 Hex Head Screw M5 0 8 x 20 MM LG 17 UK45019...

Page 78: ...78 1 2 3 4 5 6 7 8 9 10 11 12 26 27 28 27 13 14 16 17 18 19 20 21 22 23 15 24 25 15 AR331 37 1 Steering Valve Part No 4393849 Serial No All...

Page 79: ...k Valve Ball 12 N S 3 Screw Special 13 N S 5 O Ring Included in seal kit 14 N S 1 End Cover 15 N S 2 O Ring Included in seal kit 16 N S 1 Rim Gearwheel 17 N S 1 Gearwheel 18 N S 1 Distributor Plate 19...

Page 80: ...80 AR331 38 1 Gear Pump Part Number 4177940 Serial No All 19 18 2 16 6 10 7 11 17 1 23 22 14 15 20 21 4 8 9 5 3 12 13...

Page 81: ...S 1 Driven Gear 10 N S 1 Drive Shaft 11 N S 1 Driven Gear 12 N S 4 Screw M10 X 135mm 13 N S 4 Washer 14 N S 1 O Ring Included in seal kit 15 N S 2 Seal Included in seal kit 16 N S 2 Seal Included in...

Page 82: ...mp Part Number 4203740 Serial No All 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 46 47 48 49 50 41 41 42 42 43 43 44 45 56 57 58 59...

Page 83: ...Plate 18 1 Slotted Pin 19 1 Charge Relief Plug 20 4224121 1 O Ring 21 1 Shim Kit 22 1 Spring Charge Pressure 23 1 Poppet 24 1 End Cap w loop flushing 25 1 Gasket End Cap Included in seal kit 26 1 Bear...

Page 84: ...Pump Continued Part Number 4203740 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 46 47 48 49 50 41 41 42 42 43 43 44 45 56 57 58 59 6...

Page 85: ...n Cover 49 1 O Ring Included in seal kit 50 4 Screw 51 1 Housing 52 2 Dowel Pin 53 1 Plug Assembly 54 1 O Ring Included in seal kit 55 2 Retaining Ring External 56 1 Ball Bearing 57 1 Retaining Ring I...

Page 86: ...86 AR331 40 1 3WD Rear Wheel Motor Part Number 4379887 Serial No All 1 2 3 4 5 11 12 6 6 6 7 8 9 10...

Page 87: ...1 4304405 1 Output Shaft 2 4304407 1 Bearing 3 4399830 7 Screw Hex Head 4304409 1 Seal Kit 4 N S 1 Grease Seal 5 N S 1 Bearing Shell 6 N S 3 O Ring 7 N S 1 Back Up Washer 8 N S 1 Shaft Seal 9 N S 2 B...

Page 88: ...7 MCU 1 06 Start 86 85 30 87 87A K4 M4 86 85 30 87 87A 86 85 30 87 87A MCU 3 09 Ground MCU 6 09 Ground MCU 1 02 Ignition Run 105 Rd Og 20 Bk 20 Bk MCU 1 10 Ground 20 Bk MCU 1 07 Ground 20 Bk MCU 4 01...

Page 89: ...Gn 115 Ye 114 Gn 20 Bk 147 Bu Ye 20 Bk 147 Bu Ye SOL3 SOL4 SW9 2 3 4 6 1 J1 17 J1 18 J1 01 J1 02 J1 04 J1 03 J1 13 J1 12 128 Ye 111 Gy Wh 128 Ye J1 10 20 Bk 20 Bk 20 Bk 158 Og 20 Bk 159 Og 20 Bk 159...

Page 90: ...Engine M2 See 17 1 Fuel Pump Included with Engine M3 Air Ride Seat Compressor M4 See 12 1 4348026 Cooling Fan Motor R1 Not Shown Glow Plugs Included with Engine R2 See 3 1 2 5 k 1W Engine Cooling Resi...

Page 91: ...et Switch Not used on this mower SW11 Not Shown Engine Oil Pressure Switch U1 See 27 1 4391935 Mower Control Unit MCU U2 See 3 1 4391938 Display Unit LDU U3 See 3 1 4150539 LDU Buzzer U4 Not Shown Alt...

Page 92: ...Right Front Wheel Motor Rear Wheel Motor 1 X 2 1 X 2 R L L R Left Front Wheel Motor 13 ci 13 ci 28 7 ci A B 0 671 ci 0 671 ci 0 67g1 ci A B P G T Reel Valve SOL2 SOL1 Left Front Reel Motor Right Fron...

Page 93: ...R331 42 1 Hydraulic Schematic 3WD Option Schematic Continued Serial No All Steering Valve LT L R P T E RT 2030 psi Left Front Cylinder Center Cylinder Right Front Cylinder 363 psi 3045 psi 051 SP T L...

Page 94: ...of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail of 120 Grit 5002491 One 25 Pound Pail of 120 Grit Specialty Compound 365422 5 3 Ounce Tube of Electrical Insulating Gel 50015...

Page 95: ...43 340263 51 364501 33 90 365422 94 367029 69 400318 33 401237J 69 4111408 39 4112764 94 4113986 2 29 4114701 94 4115977 94 4122501 17 4123826 27 4123828 27 4125831 13 77 91 4129718 9 57 90 4133243 2...

Page 96: ...647 7 4376648 9 4376688 27 55 4377606 33 4377767 31 4377886 11 4378128 35 4378129 35 4378166 25 4378487 27 4378646 25 4378832 11 4379146 37 4379888 57 4379887 23 43 4379926 19 43 51 53 4381048 17 4381...

Page 97: ...450168 35 450170 37 41 57 75 450171 15 35 450172 11 17 31 33 37 41 450190 33 57 450191 27 29 450192 9 11 13 25 27 37 450193 11 31 33 450194 31 35 37 450195 33 450199 11 450200 11 450213 37 450214 7 15...

Page 98: ...15 671444 77 671556 5 671564 67 671565 67 671585 5 671682 5 671843 51 671857 39 672014 11 672308 9 672309 9 672316 9 672483 7 672486 29 672550 37 672591 29 672598 29 672713 23 672728 37 672787 37 672...

Page 99: ......

Page 100: ...com When Performance Matters Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and...

Page 101: ...E4B 3WD Series ES WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in its proper use warned of its dangers and must read...

Page 102: ...uel Gauge 44 OPERATION Daily Inspection 46 Operator Presence And Safety Interlock System 47 Procedure For Operation 48 To Fit The Cutting Units To The Machine 49 Operation Of The Machine 52 How To Sta...

Page 103: ...nufacturer are understood to be part of the correct use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure tha...

Page 104: ...F Machine type Name G Product code H Product name J Serial number Location of Serial number plate The serial number plate is found on right hand side of the operators platform Chassis Stamp The seria...

Page 105: ...e group and serial number The engine serial number is also found on the engine block ROPS Serial number plate A Weight of ROPS B Date code C Standard used D Part number E For product F Serial number R...

Page 106: ...the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batteries...

Page 107: ...2 Website www ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied w...

Page 108: ...en 8 2 INTRODUCTION NOTES...

Page 109: ...ect or prevent the operation of any switch c Never operate equipment that is not in correct order or with damaged or missing labels decals guards shields deflectors or without other protective devices...

Page 110: ...are not visible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use cautio...

Page 111: ...transfer fuel c Never keep the mower or fuel containers near an open flame or any device that can cause the ignition of fuel or fuel vapors d Never fill the fuel containers inside a vehicle or on a tr...

Page 112: ...s that move Do not adjust the mower with the engine in operation unless the adjustment needs the engine in operation l Carefully release the pressure from components with stored energy m To prevent in...

Page 113: ...ditional information or service is required contact your authorized Ransomes Jacobsen Dealer Your dealer has personnel trained in the latest service procedures for your equipment WARNING The Interlock...

Page 114: ...ven off road a seat belt must be worn only when a ROPS frame is in position This warning is because a seat belt must be worn with a ROPS to follow the machinery directive 2006 42 EC sections 3 2 2 sea...

Page 115: ...the combined value of the activities WARNING Never mow if there is a risk of lightning or you hear thunder If you are in the middle of mowing stop in a safe place turn off the engine and go inside a b...

Page 116: ...en 16 4 LABELS 4 1 SAFETY LABELS EC ____________________________________________________ 4153197 L 4181865 16 009114170 A B C D E F G H J K...

Page 117: ...Drive Belt Do Not Remove The Safety Shields While The Engine Is In Operation D 009114340 Caution Diesel Fuel E 009114100 Caution Battery F 009114170 Slope Angle G 009034960 Caution Rotating Blades H 0...

Page 118: ...ELS 4 2 INSTRUCTION LABELS EC _______________________________________________ 0 7 bar 10 psi 673581 L 4324674 B I O D E GRADABLE F L U I D 4397486 4397486 4374506 H J K D E F G A B C TOTAL EQUIVIS ZS...

Page 119: ...ar HOC Decal R H H 4164580 Lubrication Point R 674432 27 Rear HOC Decal L H 4392886 M P N 1 2 3 4 6 9 7 10 12 5 8 11 674420 K H 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 7 8 9 6 5 4 3 2 1 19 mm 25 mm 31 mm...

Page 120: ...________________________________________ 5 2 Control Panel 5 3 Throttle Control 5 4 Armrest Adjuster 5 5 Traction Pedal 5 6 Mow Speed Lever 5 7 Steering Tilt Lever 5 9 Tow Valve 5 10 Brake Valve Under...

Page 121: ...___________________________________________________ A Key Switch B Light Switch Optional C Parking Brake Switch D Mow Switch E Side Shift Switch F Visual Display G Lift Lower Joystick 0 0 H ours 0 0 H...

Page 122: ...ING BRAKE SWITCH _____________________________________________ Move the orange button to the rear Towards the Operator and press the switch to engage the parking brake When the engine is stopped the p...

Page 123: ...ck to lower the cutting units or pull the lift lower joystick to lift the cutting units The One Touch or manual mode is set on the display Manual Mode When One Touch is disabled the cutting units will...

Page 124: ...from green to red as the temperature increases ICONS 1 Parking Brake Engaged 2 TST Active 3 TST Not Active 4 Cutter Indicator Flashes if not in off position on start up 5 Foot Pedal Warning Flashes i...

Page 125: ...een met 5 2 H 5 THE ENGINE WILL NOT START ____________________________________________ When the ignition key is turned to the start position and the interlocks are not set this screen is shown The par...

Page 126: ...anguage clock vehicle settings requires pin and service 5 2 H 8 LANGUAGE __________________________________________________________ Turn the key switch to the Run position Press the left or right arro...

Page 127: ...een fields Press the select button to set Press the button to return to previous menu 5 2 H 10 DISPLAY SETTINGS ___________________________________________________ Turn the key switch to the Run posit...

Page 128: ...ptions available 5 2 H 12 MEASUREMENT SETTINGS MENU _____________________________________ Turn the key switch to the Run position Use the up or down arrow keys until the green arrow is next to measure...

Page 129: ...rrect number Press the select button to enter the number and to advance to the next position Repeat until all four numbers of the pin have been entered Highlight the C and press the select button to c...

Page 130: ...joystick is pulled or pushed Enable The lift lower joystick is pressed and released to lift or lower the cutting units Press the back button to return to previous menu 5 2 H 15 CHANGE PIN ___________...

Page 131: ...n position navigate to the pin menu Use the up and down arrow keys until the green arrow is next to set default parameters Press the select button to select set default parameters Press and hold the s...

Page 132: ...ess the back button to return to previous menu 5 2 H 19 SERVICE MENU ____________________________________________________ Turn the key switch to the Run position Press the left or right arrow key to d...

Page 133: ...write over the oldest fault The engine records the engine shut downs because of overheating or loss of oil pressure The service records missed service Press the button to select press the up and down...

Page 134: ...navigate to the service menu Use the up or down arrow keys until the green arrow is next to fault log Press the select button to select time until service Press the button to return to previous menu...

Page 135: ...us Press the select button to select vehicle status The first screen of the vehicle status shows the battery voltage and the engine coolant temperature Press the button to return to previous menu The...

Page 136: ...ired connector 5 2 H 24 CONNECTOR J1 ____________________________________________________ Turn the key switch to the Run position navigate to the service menu Information shown for illustration purpos...

Page 137: ...position navigate to the service menu Information shown for illustration purposes only Press the button to return to I O Diagnostic Menu Connector J2 J2 1 Lower Sol J2 2 Not Used J2 3 Lift Sol J2 4 Fa...

Page 138: ...sition navigate to the Service Menu Information shown for illustration purposes only Press the button to return to I O Diagnostic Menu Connector J5 J5 1 Not Used J5 2 Mow Sol J5 3 Not Used J5 4 Not Us...

Page 139: ...the fault 5 2 H 34 WARNING CLEAR RADIATOR SCREENS ________________________________ When this screen is shown the engine temperature has risen above normal levels Park the machine in a safe area diseng...

Page 140: ...roller harness connections Press the button below the to confirm the fault 5 2 H 36 WARNING BATTERY FAULT _________________________________________ When this screen is shown the battery is below 12V f...

Page 141: ...TRACTION PEDAL ___________________________________________________ The traction pedal is found on the right side of the footplate Carefully press the top A of the foot pedal to reach the forward spee...

Page 142: ...he operators seat in a position that lets you have free use of all the controls Hold the steering wheel and press the small foot pedal A at the base of the steering column Tilt the column to a positio...

Page 143: ...peration 5 10 PARKING BRAKE RELEASE VALVE _____________________________________ The parking brake release valve is situated under the foot plate on the left hand side of chassis plate The parking brak...

Page 144: ...NTROLS 5 11 FUEL GUAGE _____________________________________________________ The fuel gauge is located behind the left hand ROPS Mount Always check daily to ensure that there is sufficient fuel prior...

Page 145: ...en 45 5 CONTROLS NOTES...

Page 146: ...s are in good condition 2 Check the fuel supply radiator coolant level crankcase oil level and air cleaner is clean All fluids must be at the full mark while the engine is cold 3 Make sure all cutting...

Page 147: ...itch is in the OFF position The engine will start TEST 2 The engine must not start if the mow switch is in the ON position TEST 3 The engine must not start if the parking brake switch is in the OFF po...

Page 148: ...equipment can cause injuries to persons and damage the equipment 7 When you move across the roads or paths disengage the cutting motors and lift the equipment Check for the traffic when you drive on...

Page 149: ...e clamp and lift arm is the same at the top and bottom and secure in place with four bolts and washers B and C and tighten to 45 Nm 33 2 ft lb 2 Apply a small amount of Shell Darina R2 grease to the f...

Page 150: ...linder mounting hole and secure in place with the M6 bolt L torque to 9 Nm 6 6 ft lb 7 Repeat instructions 1 to 6 for the left and centre yoke assemblies 8 Lift and support the cutting unit to access...

Page 151: ...ckets Q position number 2 on both sides of the cutting unit 14 Place one M20 washer R onto M20 Bolt S slide the M20 bolt S through both the centre yoke F and yoke bracket Q Install M20 washer T and se...

Page 152: ...e auto timed depending on the coolant temperature for operating the starter motor This should only take a few seconds 3 Turn the ignition switch to the Run position and wait until the yellow Glow plug...

Page 153: ...d 2 Lower the cutting units 3 To engage the cutting mechanism press the lower half of cutting unit switch found on the control panel 4 Release the parking brake and drive in a forward direction To rem...

Page 154: ...when transporting on a trailer or flatbed Use straps over the front and rear wheels A Make sure that all tie down straps are tight Check the fuel and hydraulic tank caps are tight Make sure that no p...

Page 155: ...ower equipment to the ground Correct tyre pressure is necessary for maximum traction See Specification WARNING The vehicle can turn over in some conditions The method for the correct operation on the...

Page 156: ...angle of the ground WARNING When the machine Is driven on the road use the ROPS Frame and fasten the seat belt A Seat Belt and a ROPS is necessary to meet the Machinery Directive 2006 42 EC sections...

Page 157: ...in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30...

Page 158: ...ransmission pump has a maintenance free drive limiter If the machine does start to move slowly at idle speed do this maintenance 1 Lift and safely support the vehicle with all wheels off the ground 2...

Page 159: ...button is operated on the control pod the weight distribution you set will engage Use the Weight Transfer to adjust for the cutting unit movement on rough ground and for traction on slopes To set the...

Page 160: ...et is centred under the sensing portion of the switch E The switch contacts will close and the red LED will turn on Tighten hardware A and B 7 6 ARMREST HEIGHT ADJUSTMENT _____________________________...

Page 161: ...f the blades The switch is installed on the mower frame behind the centre lift arm If the blades continue to rotate when lifted or do not rotate when lowered inspect the switch Adjust or replace the s...

Page 162: ...gn both the front roller arm with the height of cut bracket 3 Re insert pin through both the height of cut bracket and roller arm make sure to keep button depressed so that the quick release pin remai...

Page 163: ...deck shell then carefully remove blade bolt A and blade spacer B 3 Remove cutting blade from the blade adapter 4 Fit the cutting blade onto the blade adapter secure in place with blade spacer and bla...

Page 164: ...below the seat cushion B By moving the lever upwards the seat can slide backwards and forwards When in the desired position release the lever to lock the seat into one of the pre set positions C BACKR...

Page 165: ...154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211...

Page 166: ...place fan belt 8 4 Every year Replace fuel filter element Change air cleaner element Check battery condition Change hydraulic oil and filter 8 9 8 11 8 16 8 5 8 6 2 Every 800 hours Check valve clearan...

Page 167: ...sure Product Front Wheel Rear Wheel Tyre Size Tyre Type Tyre Pressure Tyre Size Tyre Type Tyre Pressure 3WD Treaded Tire Option 22 x 12 00 12 Grassmaster 4pr Minimum 0 7 bar 10 psi Maximum 1 37 bar 20...

Page 168: ...NANCE AND LUBRICATION 8 2 ENGINE LUBRICATION_________________________________________________ A B 8 3 8 2 8 16 8 1 8 18 8 11 8 9 8 4 8 2 8 6 8 9 8 5 8 10 E 8 5 Rear wheel position moved for clarity D...

Page 169: ...rstand the operation and maintenance of the engine When you follow the engine manufacturer instructions you will make sure of the maximum service life of the engine The replacement engine manuals are...

Page 170: ...and clean with a cloth 2 Drain the engine oil into a container 3 Replace the drain plug C and fill the engine with the correct quantity and grade of oil through the filler E Change Engine Oil Filter 1...

Page 171: ...coolant at a time Check The Engine Coolant Level 1 The level of coolant in a cold expansion tank must be between the MIN and MAX indicators 2 If you need to fill the tank remove the expansion tank cap...

Page 172: ...k if more coolant is needed 8 4 ENGINE FAN BELT DIESEL ___________________________________________ Check Adjust Fan Belt The fan belt is adjusted so that it has sufficient tension to avoid undue stres...

Page 173: ...id 3 The hydraulic fluid has a rancid odor indication of high heat 4 When required by maintenance schedule Always replace the hydraulic filter when you replace the hydraulic fluid Change The Hydraulic...

Page 174: ...r caps to the ends of hoses and open ports Clean any hydraulic fluid that spills Make sure O rings are clean and hose fittings are correctly installed before you tighten Prevent the hose from twisting...

Page 175: ...ontact with the fuel plan to change the parts Low emission Diesel engines use higher pressure injection equipment The presence of Copper Lead and Zinc in Diesel fuel can accelerate wear in fuel pumps...

Page 176: ...ded period of time The fuel filter and or fuel lines have been loosened removed or replaced Bleeding the fuel system 1 Fill the fuel tank 2 Open the air vent on top of the fuel filter 3 Turn the ignit...

Page 177: ...ilter hose for wear or damage Make sure the hose clamps are tight and hold the hose in position 8 12 ENGINE EXHAUST ____________________________________________________ If the exhaust note or color ch...

Page 178: ...owing on all with Shell Darina R2 grease Mower pivot A Front and centre lift arms B Periodically apply a small amount of lithium based grease to the seat runners For smooth operation of all levers piv...

Page 179: ...t of material from both ends of the blades A blade that is not balanced will cause vibration and can damage the mower Use a blade balancer 4254850 obtainable from your local Ransomes Jacobsen dealer d...

Page 180: ...y always connect the positive RED battery cable before the negative BLACK battery cable Flat Battery Start 1 Before you try to start the mower check the condition of the drained battery 2 Connect the...

Page 181: ...all of the cells unless the battery is a closed unit Make sure the battery charger is turned OFF then connect the battery charger to the battery terminals as shown in the battery charger manual Always...

Page 182: ...l contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown Tighten each of the nuts in the top position 1 Check and torque hardware as in...

Page 183: ...s shown in the Parts Manual Check and torque all ROPS hardware as indicated in the Parts manual CAUTION Keep the ROPS hardware correctly fastened Do not do any welding operations Do not drill change o...

Page 184: ...Ransomes Jacobsen touch up paint Apply wax to the equipment for maximum paint protection CAUTION To prevent fire clean the grass clippings and dirt from the cutting units drives engine and exhaust com...

Page 185: ...ry 60 to 90 days 3 Keep the battery in a cool dry location To decrease the self discharge rate the temperature must not be more than 80 F 27 C or less than 20 F 7 C Engine 1 While the engine is warm r...

Page 186: ...ng oil filter flow is not decreased A dirty filter element can cause loss of lubrication Change the filter element The air cleaner is dirty Clean the filter element every 100 hours of operation Inject...

Page 187: ...adiator screen or radiator fins are dirty Clean screen or fins carefully The radiator or coolant lines are dirty Clean or replace the radiator and parts The fan radiator or radiator cap has defects Re...

Page 188: ...e with which to measure the mower performance When the work is completed repeat the test cut to check the mower performance The following items must be checked to make sure of an accurate test cut 1 M...

Page 189: ...Refer to Parts and Maintenance Manual Worn roller bearings or deck caster wheels Check and replace the roller bearings deck caster wheels Cutting unit movement is decreased Check and remove the cutti...

Page 190: ...ut HOC setting rough surface Possible Cause Correction The HOC height of cut settings are low for the conditions Check and adjust the HOC settings The mower can not follow the ground in this direc tio...

Page 191: ...orrection The cutting blade is blunt Sharpen or replace the blade Cutting at more than the recommended speed Decrease the cutting speed You try to cut deep grass in one try Increase the number of cutt...

Page 192: ...e the blade When you turn suddenly the cutting units do not cut all the area Make the turns slow and allow the cutting units to cut the complete area Change the cut pattern on side hills The tire mats...

Page 193: ...ut grass in the corner of the cutting units or between the cutting units that leaves lines in the direction of travel Possible Cause Correction Grass is too tall Mow more often Mowing while grass is w...

Page 194: ...rn Possible Cause Correction The HOC is not set equally on all the units Check and adjust the HOC on all cutting units to same height Refer to Maintenance Section Difference in rotary cutting unit spe...

Page 195: ...en 95 QUALITY OF CUT 10 NOTES...

Page 196: ...en 96 11 FUSES AND RELAYS 11 1 FUSE AND RELAY COMPONENT IDENTIFICATION _________________________ R1 F10 R3 15 20 F7 F4 R4 10 F1 R5 20 10 F8 F6 30 F5 R2 30 F3 40 F2 30 F9 5...

Page 197: ...ck Forward Proximity Switch Seat Switch Seat Switch Air Ride Seat Fan Relay R4 F9 30 Amp Mini Starter Relay R3 Starter Motor F10 5 Amp Mini Run Relay R1 Marlin Controller Component Rating Type Descrip...

Page 198: ...en 98 11 FUSES AND RELAYS NOTES...

Page 199: ...P rpm 15 4 kW 3000 rpm 20 7 HP 3000 rpm Maximum Speed 3150 50 rpm No load Idle Speed 1650 25 rpm Firing order 1 2 3 Direction of Rotation Counter clockwise viewed from flywheel side Injection Pump Bos...

Page 200: ...p 206 5 cm 81 3 In E Total Length 309 8 cm 122 In F Wheel Base 154 cm 60 6 In G Wheel Track Front 122 cm 48 In H Ground Clearance Centre Unit Mounting Frame And Deck Set At Maximum Height Of Cut 35 mm...

Page 201: ...en 101 SPECIFICATIONS 12 A B C D E F 3WD Option Cutting Units Lowered Front View 3WD Option Cutting Units Raised Position Right Side View H G...

Page 202: ...n pump Front high torque fixed displacement piston wheel motors Full time auto 3WD forward and reverse Speeds Cutting 0 9 5 km h 0 5 9 mph Forward Transport 0 14 km h 0 8 7 mph Forward 0 6 km h 0 3 7...

Page 203: ...hysical Agents Directive 2002 44 EC By reference to Hand Arm Standards BS EN ISO 5349 1 2001 BS EN ISO 5349 2 2002 Whole body vibration measurement was carried out with the machine traveling in a stra...

Page 204: ...Pressure Standard EN ISO 3746 2010 Measured Sound Pressure 89 9 dB A 1 05 When the machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise Emis...

Page 205: ...ncludes rear discharge and lowest HOC Construction Heavy duty welded pressed steel Blade Length 670 mm 26 38 Inches Number of Blades 3 Blade Tip Speed 5001 m minute 16408 feet minute Overall Width Of...

Page 206: ...ase or equivalent 12 10 ACCESSORIES ______________________________________________________ Mower Options 674381 27 Inch 686 mm Truedeck Consists of 674376 77 78 Blade Options 4398987AN 27 Shredder bla...

Page 207: ...aisuuden arviointi Evaluation de conformit Konformit tsbeurteilung Megfelel s g rt kel s Valutazione della conformit AtbilsW bas nov rt jums Atitikties vertinimas Livell tal Qawwa tal oss Imkejjel Oce...

Page 208: ...SURKOi HQt MPpQHP Y UREFH GU HW WHFKQLFNRX GRNXPHQWDFL D RVRE RSUiYQ Qp VHVWDYLW WHFKQLFNp VRXERU D DOR HQp Y UiPFL YURSVNpKR VSROH HQVWYt Underskrift af personen der har fuldmagt til at udarbejde er...

Page 209: ...uipamento parcial Tal ser feito por meio de hardcopy e sem preju zo para os direitos de propriedade intelectual do fabricante do equipamento parcial Ransomes Jacobsen Limited West Road Ransomes Europa...

Page 210: ...WRUi Pi WHFKQLFN GRNXPHQWiFLX D MH RSUiYQHQi VSUDFRYD WHFKQLFNp SRGNODG D NWRUi MH XPLHVWQHQi Y 6SROR HQVWYH 3RGSLV RVHEH SRREOD HQH D L GHODYR L MDYH Y LPHQX SURL YDMDOFD NL LPD WHKQL QR GRNXPHQWDFLM...

Page 211: ...en 111 SPECIFICATIONS 12 NOTES...

Page 212: ...een established and these details are available from your supplier When service attention or spares are required for the machine within or after the warranty period your supplier or any authorised dea...

Page 213: ...s reserved No part of this publication may be reproduced distributed or transmitted in any form or by any means including photocopying recording or other electronic or mechanical methods without the p...

Page 214: ...ffin Road Augusta Georgia 30906 3852 USA www Jacobsen com Europe Rest of The World Except North South America Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Regi...

Page 215: ...21 E410 AR331 Kubota D1105 E4B 3WD Series ES STARTING THE ENGINE SEAT ADJUSTMENT CONTROLS DRIVING MOWING VISUAL DISPLAY Refer to the Safety Operation and Maintenance Manual for full operating instruct...

Page 216: ...bsen reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice 2018 J...

Page 217: ...lly The time taken for the engine to start depends on the temperature of the cool ant 4 When the engine starts release the key immediately The key returns to the RUN position 5 If the engine does not...

Page 218: ...just lever C is on the front of the seat To change the operator weight setting pull the lever out When sitting on the seat rotate the lever until your weight kg is shown in the window D ARM REST ADJUS...

Page 219: ...correct position to operate the traction pedal comfortably Push the small foot pedal A at the base of the steering column Tilt the column backward or forward to the correct position Release the small...

Page 220: ...ART GUIDE en 6 CONTROLS A Key Switch B Light Switch Optional C Parking Brake Switch D Mow Switch E Side Shift Switch F Visual Display G Lift Lower joystick 0 0 H ours 0 0 H ours E A D F G C B 4374506...

Page 221: ...the switch to engage the parking brake When the engine is stopped the parking brake is applied To release the parking brake press the opposite end of the switch The parking brake icon is displayed on...

Page 222: ...sition LIFT LOWER JOYSTICK The lift lower joystick controls the cutting units lift and lower The lift lower joystick operates in One Touch or manual mode Push the lift lower joystick to lower the cutt...

Page 223: ...ide the armrest in the forward or rearward direction Release the adjuster lever to set the adjustment MOW SPEED LEVER The mow speed lever is used to limit the forward speed while mowing When you mow r...

Page 224: ...posi tion then decrease throttle To stop the vehicle on a slope it may be necessary to apply traction in the oppo site direction to which the machine is trying to roll HOW TO STOP Disengage the drive...

Page 225: ...tick To engage the cutting mechanism press the lower half of cutting unit switch found on the control panel Release the parking brake and drive in a forward direction NOTICE Always set the throttle to...

Page 226: ...N This screen shows the position of the interlock switches TST when in operation and the coolant temperature The engine temperature gauge is on the right side of the display The colour changes from gr...

Page 227: ...position The foot pedal is not in the neutral position The engine will not start until all the items in the list are correct The two LED lamps will flash red until the above conditions have been corr...

Page 228: ...LT When this screen is shown the battery is below 12V for 30 seconds Press the select button below to confirm the fault WARNING CONTROLLER I O FAULT When this screen is shown there is a Controller I O...

Page 229: ...tics input output diagnostics Press the back button to return to the pre vious screen TIME UNTIL SERVICE Turn the key switch to the Run position navigate to the service menu Use the up or down arrow k...

Page 230: ...America Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen 1451 Marvin Griffin Road Aug...

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Jacobsen AR331, Safety, Operation & Maintenance Manual

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