Jackson TempStar HH Installation, Operation And Service Manual Download Page 3 | Manualshive

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Revision

Letter

Revision

Date

Made by

Applicable

ECN

Details

F

6-1-04

MAW

N/A

Change to new layout.

G

1-5-05

MAW

N/A

Corrected amerate ratings, changed to thermostat bracket
05700-011-81-64, changed thermostat 05930-121-71-29 to
thermostat kit 06401-140-00-32, updated drawing for false panel
installation, and added SDI override instructions.

H

1-17-06

MAW

7609

Added universal timer, parts, and schematics.

I

7-6-06

MAW

7713, 7571,
7493, 7553,

7411, 7422,

7231

Updated specification & dimension pages.

Updated drain quench assembly.
Replaced door switch 05930-003-02-20 with 05930-003-05-84.
Added false panel kit numbers, door component kits.
Replaced ball stop components.
Replaced thermostat 05930-121-71-29 with 05930-510-03-79.

Added the wash & rinse thermometer decals.

J

9-14-07

MAW

Obsoleted I/O manual, added warranty & repair centers.

Listed minimum cycle times.
Added Top-mount Control Box: dimensions, hood weldment,
control box, and schematics.
Corrected the rinse tank cover number, updated the cantilever
support bracket and reed switch numbers.

K

10-8-08

ARL

7990

Added hi-limit thermostat setpoint instructions.

L

1-10-13

RLC

8252

Updated schematic and control box to reflect rotary switch.

M

3-7-13

RLC

QOF NDB-

219

Updated Jackson logo and company name.

N

3-24-14

MHH

Updated warranty page.
Removed "Stop" page.

Converted manual from Quark to InDesign.

O

4-16-14

MHH

8291

Changed pgs. 22, 25, 28, and 31.

P

6-4-14

MHH

8287

New P/N for bearing on rinse arm assembly, pg. 41.

Q

10-28-14

KAP

8298

Updated pgs. 4, 5, and 23 to accommodate new door and new
Cantilever Arm.

R

12-1-14

KAP

N/A

Updated assembly numbers on pg. 31.

S

4-6-15

KAP

N/A

Inserted note pertaining to corner installation pg. 6.

T

4-7-15

KAP

8329

Added Tempstar HH, NB 208-230 V, 60 Hz, 1-phase on pg. 54.

U

6-11-15

KAP

N/A

Added Tempstar HH LT and Tempstar HH Ventless components.

Updated solid state schematics on pgs. 60 and 61. Added NB/LT

Schematic on page 69. Updated 208-230 V, 60 Hz on page 65.

Updated Plumbing Assemblies pg. 46

V

6-25-15

KAP

N/A

Updated schematics on pgs. 64 and 66.

-

7-13-15

KAP

N/A

Added Ventless heater ratings on pg. 2.

-

9-18-15

KAP

N/A

Updated Rinse Heater Ratings for 208 V/60 Hz.

W

10-7-15

KAP

N/A

Added HH ventless booster tank assembly on pg. 42.

-

10-13-15

KAP

N/A

Updated P/N for solenoid valve on pg. 46

Changed P/N from 04820-002-01-32 to 04820-002-01-56.

X

11-9-15

JH

N/A

Corrected P/N for item 40 on pg. 37.

REVISION HISTORY

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Summary of Contents for TempStar HH

Page 1: ...TEMPSTAR HH INSTALLATION OPERATION AND SERVICE MANUAL TempStar HH Manual 07610 002 23 32 AC TEMPSTAR SERIES DOOR TYPE DISHMACHINES ...

Page 2: ...improper installation if serial number has been removed or altered or if unit is used for a purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any additonal fees such as those for air or boat travel without prior authorization ...

Page 3: ...structions L 1 10 13 RLC 8252 Updated schematic and control box to reflect rotary switch M 3 7 13 RLC QOF NDB 219 Updated Jackson logo and company name N 3 24 14 MHH Updated warranty page Removed Stop page Converted manual from Quark to InDesign O 4 16 14 MHH 8291 Changed pgs 22 25 28 and 31 P 6 4 14 MHH 8287 New P N for bearing on rinse arm assembly pg 41 Q 10 28 14 KAP 8298 Updated pgs 4 5 and 2...

Page 4: ...ged name of delime switch throughout from NORMAL DELIME to AUTO MANUAL Added instructions on rinse arm maintenance to the Maintenance section Added dimensions for the corner table notch to the Table Dimensions page Added a Plumbing Options page Added the dispenser connections decal for the 460 V machine Added instructional pictures where appropriate Added external device wiring instructions as an ...

Page 5: ...very Door type dishmachine electrically heated high temp hot water sanitizing with booster heater and ventless heat recovery system TempStar HH S Door type dishmachine steam heated high temp hot water sanitizing The manufacturer provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical su...

Page 6: ...LLATION Installation Instructions 10 Inspection 10 Unpacking 10 Leveling 10 Plumbing 10 Steam Line Connection 10 Water Supply Connections 11 Pressure Regulator 11 Shock Absorber 11 Connecting the Drain Line 11 Chemical Connections 12 Plumbing Check 12 Electrical Power Connections 13 Voltage Check 13 Surrounding Area 13 Temperature Setpoints 13 Ventless Mounting Instructions 14 Programming Exhaust ...

Page 7: ...Preventative Maintenance 26 Rinse Arm Maintenance 27 TROUBLESHOOTING Common Problems 29 PARTS Top mount Control Box 31 Side mount Control Box 35 Hood Assembly 38 Cantilever Arm Door Assemby 40 Tub Assembly 42 Motor Pump Assembly 45 Steam Tub Assembly 46 Rinse Tank Assembly 48 Ventless Rinse Tank Assembly 49 Inlet Plumbing 50 Outlet Plumbing 52 Inlet Plumbing HH E 54 Outet Plumbing HH E 56 Plumbing...

Page 8: ...unting Box 70 Exhaust Fan Control Option 71 Ventless Energy Recovery Assembly 72 Ventless Door Interlock 74 Ventless Door Interlock Override 75 SCHEMATICS 208 230 V 50 60 Hz 1 Phase 76 460 V 50 60 Hz 3 Phase 77 LT NB 208 230 V 50 60 Hz 1 Phase 78 LT NB 460 V 50 60 Hz 3 Phase 79 Steam 208 230 V 50 60 Hz 1 3 Phase 80 SDI Options 81 Drain Quench Option 82 ADDENDUM External Device Wiring 83 TABLE OF C...

Page 9: ...te important note i caustic chemicals ABBREVIATIONS ACRONYMS ANSI American National Standards Institute CFM Cubic Feet per Minute GHT Garden Hose Thread GPH Gallons per Hour GPM Gallons per Minute GPG Grains per Gallon HP Horse Power Hz Hertz ID Inside Diameter kW Kilowatts NFPA National Fire Protection Association NPT National Pipe Thread P N Part Number PSI Pounds per Square Inch V Volts ...

Page 10: ...763 8 in 1941mm 251 4 in 641 mm 733 4 in 1874 mm 27 in 686mm 863 4 in 2203 mm A 73 1854mm 17 in 432 mm C B 28 5 8 in 727mm 25 in 635mm 102mm 1 4 15 in 387mm in LEGEND A Drain 1 1 2 NPT B Water Inlet 3 4 NPT C Electrical Connection All dimensions from the floor can be increased 2 using the machine s adjustable feet MACHINE DIMENSIONS SPECIFICATIONS ...

Page 11: ...1 3 4 298mm 15 1 4 387mm 73 1856mm 86 3 4 2203mm 17 432mm 4 102mm 4 102mm A B B B C LEGEND A Drain 1 1 2 NPT B Water Inlet 3 4 NPT C Electrical Connection All dimensions from the floor can be increased 2 using the machine s adjustable feet DIMENSIONS PRESSURE REGULATOR OPTION SPECIFICATIONS ...

Page 12: ...ET 3 4 IPS C ELECTRICAL CONNECTION All dimensions are in inches All vertical dimensions are 1 2 due to adjustable bullet feet B 27 687mm 73 3 4 1873mm 25 637mm 34 863mm 27 687 25 1 4 639mm 86 1 4 2156mm 1 25mm 7 1 2 190mm 12 3 4 327mm 12 1 4 310mm 4 102mm 4 102mm B A C B DIMENSIONS SIDE MOUNTCONTROLBOX SPECIFICATIONS LEGEND A Drain 1 1 2 NPT B Water Inlet 3 4 NPT C Electrical Connection All dimens...

Page 13: ...m 12 3 4 327mm 12 1 4 310mm 4 102mm 4 102mm 34 863mm 27 687 3 76mm 15 1 4 388mm B A C B LEGEND A Drain 1 1 2 NPT B Water Inlet 3 4 NPT C Electrical Connection All dimensions from the floor can be increased 2 using the machine s adjustable feet DIMENSIONS LEFT SIDECONTROLBOX SPECIFICATIONS ...

Page 14: ... 76mm 51 4 134mm LEGEND A DRAIN 1 1 2 IPS B WATER INLET 3 4 MIP C ELECTRICAL CONNECTIONS All vertical dimensions are 1 2 due to adjustable bullet feet B 88 2235m DIMENSIONS VENTLESS SPECIFICATIONS LEGEND A Drain 1 1 2 NPT B Water Inlet 3 4 NPT C Electrical Connection All dimensions from the floor can be increased 2 using the machine s adjustable feet ...

Page 15: ...ON TO DISHMACHINE TABLE DIMENSIONS CORNER INSTALLATION 4 10 2 cm MINIMUM 2 1 2 6 4 cm 25 1 4 64 1 cm 20 1 2 52 1 cm OPENING 25 1 4 64 1 cm TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION Remove the front dress panel from the dishmachine if mounting the dishmachine in a corner installation with side tables Corner installation will trap the panel making it difficult to remove NOTCH DIMENSIONS TABLE D...

Page 16: ...ine Size NPT 3 4 Drain Line Size NPT 1 1 2 TempStar HH E Wash Temperature minimum F C 155 68 Rinse Temperature minimum F C 180 83 Inlet Water Temperature F C 110 44 Flow Pressure PSI 10 Water Line Size NPT 1 2 Drain Line Size NPT 1 1 2 TempStar HH NB Tempstar HH S Wash Temperature minimum F C 150 66 Rinse Temperature minimum F C 180 83 Inlet Water Temperature F C 180 83 Flow Pressure PSI 20 5 Wate...

Page 17: ...l Electrical Circuit 208 1 60 Hz N A 31 A 35 A 230 1 60 Hz N A 33 A 35 A 208 3 60 Hz N A 23 A 25 A 230 3 60 Hz N A 24 A 35 A 460 3 60 Hz N A 10 A 15 A TEMPSTAR HH NB TEMPSTAR HH LT TEMPSTAR HH S Volts Phase Freq Rinse Heater Ratings Total Amps Typical Electrical Circuit 208 1 60 Hz 15 4 kW 87 A 110 A 230 1 60 Hz 15 4 kW 96 A 125 A 208 3 60 Hz 15 4 kW 55 A 70 A 230 3 60 Hz 15 4 kW 61 A 80 A 460 3 6...

Page 18: ...y Ensure that the unit is level from side to side and front to back before making any connections Plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed before connecting it to any component of the dishmachine It is very important to remove all foreign debris from the wa...

Page 19: ... the incoming water line to ensure proper flowrate at all times and offers these devices as options See the Plumbing Options page Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle The manufacturer also recommend...

Page 20: ... be made by the chemical supplier Rinse aid and Sanitizer Connect rinse aid and sanitizer if an LT unit by removing the brass plug at the base of the rinse injector and replacing it with the appropriate dispensing equipment Sanitizer LT Only Rinse aid Using deionized water or other aggressive fluids will result in corrosion and failure of components and will void the warranty WARNING Some of the c...

Page 21: ...pply power to dishmachine Check the incoming power at the terminal block and ensure it corresponds with the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run dishmachine if voltage is too high or too low Shut off the service breaker and advise all proper personnel of the location of the breaker and any problems Replace the control box cove...

Page 22: ...cated in the top left and right corner of the unit Ventless Energy Recovery Unit Lower Air Inlet Seam 2 INSTRUCTIONS Due to shipping constraints the Ventless Energy Recovery assembly is not mounted by the manufacturer These instructions show how to mount the Ventless Energy Recovery assembly onto the Ventless machine TOOLS REQUIRED 7 16 Wrench 9 16 Wrench Adjustable Wrench Ventless Energy Recovery...

Page 23: ...6 wrench Connect the two hoses using an adustable wrench The hoses are cut to length and will only reach their intended connection point A Connect the Gauge B Final Rinse Inlet C PRV Inlet from Coil D Booster Outlet Before moving to the next step tidy up the hoses by sliding them under the clamps You might need to loosen the nut to accomplish this 4 5 VENTLESS MOUNTING INSTRUCTIONS INSTALLATION ...

Page 24: ...the wire connectors at the top of the unit and connect the white and black wires from the base unit Slide wire into the hole and push the lever down Tidy up the wires and lock them in place with the P Clamp on top of the unit P Clamp You now have a fully assembled unit 6 7 8 ...

Page 25: ...e left hand side 4 Press the SET button 5 Press the ADJ button until the letters M S appear 6 Press the SET button 7 Press the ADJ button to adjust the first digit to 2 8 Press the SET button 9 Press the ADJ button to adjust the second digit to 3 10 Press the SET button 11 Press the ADJ button to adjust the third digit to 0 12 Press the SET button 13 Press the ADJ button so there is an arrow facin...

Page 26: ...nnection at B1 No control signal is applied Remains in idle state 3 Apply control signal logic high Relay closes ports 15 18 4 Remove control signal logic low Relay remains closed for 2 5 minutes In Step 4 if control signal is reapplied while the relay is still closed Step 3 will restart NOTICE TESTING EXHAUST FAN TIMER INSTALLATION ...

Page 27: ...hmachine and push upward 5 The panel will clip in at the top inside of the unit 6 The holes in the false panel will line up with the rack assembly holes 7 Reinstall the screws for the rack assembly which will secure the false panel to the unit 8 Reassemble the rack track in an L shape for a corner operation False Panel Positioned in Unit Rack rail removed and repositioned for a corner operation FA...

Page 28: ...s filled the unit is ready for operation Proper preparation of ware will help ensure good results and fewer re washes If not prepared properly ware might not come out clean and the efficiency of the dishmachine will be reduced Putting unscraped dishes into the machine affects its performance so scraps should always be removed from ware before being loaded into a rack Pre rinsing and pre soaking ar...

Page 29: ...r and the unit will start automatically Once the cycle is complete open the door again watching for the dripping hot water and remove the rack of clean ware Replace with a rack of soiled ware and close the door The process will repeat itself Based upon usage the scrap screen might become clogged with soil and debris as the workday progresses Operators should regularly inspect the scrap screen to e...

Page 30: ... Remove the sump strainer and scrap screen 5 Use a hand scraper to scrape foodsoil into a trash basket 6 Rinse with pre rinse hose and replace 7 Remove all wash and rinse arms 8 Remove the end caps from the arms 9 Clean nozzles with a brush SHUTDOWN CLEANING ...

Page 31: ...th water 12 Replace end caps and ensure they have been tightened 13 Spray or wipe out interior of the machine 14 Replace wash and rinse arms 15 Ensure sump strainer and scrap screen are clean and securely in place 16 Use stainless steel polish to clean and protect outside of dishmachine SHUTDOWN CLEANING OPERATING INSTRUCTIONS OPERATION ...

Page 32: ...e water going to the dishmachine only Discuss this option with a qualified water treatment specialist 4 Dishmachine operators should be properly trained on how much detergent is to be used per cycle Meet with a water treatment specialist and detergent vendor to discuss a complete training program for operators 5 These dishmachines require that chemicals be provided for proper operation and sanitiz...

Page 33: ...o shut the unit off 7 Open the door and step away for five minutes 8 Inspect the inside of the machine If the machine is not delimed run again 9 When clean drain and re fill the machine 10 Run two cycles in AUTO to remove residual deliming solution 11 Drain and re fill the machine 12 Flush rinse arms with water and replace CAUTION This equipment is not recommended for use with deionized water or o...

Page 34: ...ur water temperature could be too low 2 Ensure that all strainers are clean and securely in place before operating the machine When cleaning out strainers do NOT beat them on waste cans Wipe out strainers with a rag and rinse under a faucet if necessary Use a toothpick to dislodge any stubborn debris 3 Ensure that all wash and rinse arms are secure in the machine before operating 4 Ensure that the...

Page 35: ...he first washer 4 Remove the rinse head bushing 5 Remove the bearing 6 Remove the second washer 06401 004 33 51 RINSE ARM BEARING KIT 1 Bearing 03120 004 12 13 1 Retaining Clip 05340 112 01 11 2 Washers 05330 011 42 10 TOOLS REQUIRED Flathead Screwdriver Disconnect electrical power supplies and lockout tagout in accordance with appropriate procedures and codes at the disconnect switch ...

Page 36: ... rinse arm back on the manifold CAUTION Work performed on dishmachines by unauthorized or unqualified personnel may void the warranty Before beginning this or any other maintenance on a unit under warranty you should contact a qualified service agency RINSE ARM MAINTENANCE MAINTENANCE CAUTION BEARING REPLACEMENT One of the washers from the kit is used in this step The bearing from the kit is used ...

Page 37: ...aulty door switch Fouled faulty high level probe Repair or replace valve as required Verify the wiring of the switch if correct replace the switch Clean probe if fouled If clean and not working replace Dishmachine will not fill after the door is closed Power ON light is not illuminated Service breaker tripped Machine not connected to power source Faulty power source Reset If the breaker trips agai...

Page 38: ...pring bolt nuts and adjusting the tension Tighten nuts back when done Remove the obstruction Adjust the frame to accommodate the doors Water leaks at the wash pump Wash pump seal defective Petcock or pump drain if equipped not shut tight Loose hoses hose clamps on the wash pump Replace the seal Close or tighten Tighten the hose clamps Will not rinse during auto cycle Defective rinse solenoid Fault...

Page 39: ...31 07610 002 23 32 AC 30 28 29 25 22 21 26 33 34 36 1 TOP MOUNT CONTROL BOX PARTS ...

Page 40: ...07610 002 23 32 AC 32 13 9 10 42 40 41 12 15 11 14 27 8 39 37 6 2 6 7 6 5 32 16 31 6 6 6 4 23 24 6 20 18 17 TOP MOUNT CONTROL BOX PARTS ...

Page 41: ...F Min 09905 002 97 61 15 1 Decal Rinse 180 F Min 09905 002 97 62 16 1 Ground Lug 05940 200 76 00 17 1 Bracket Liquid Level Control Board 05700 002 13 22 18 1 Liquid Level Control Board 06680 200 08 21 19 6 Tricnut 6 32 05340 118 04 00 20 3 Screw 6 32 x 5 8 05305 011 39 85 21 3 Plug 1 2 05975 011 47 81 22 2 Grommet 7 8 Split 05975 200 40 00 23 1 Bushing Snap 05975 210 05 00 24 1 Clamp Hose 25 312 0...

Page 42: ...43 81 37 1 Timer Universal 05945 003 75 23 38 4 Locknut 10 32 Not Shown 05310 373 02 00 39 4 Screw 10 32 x 1 Not Shown 05305 002 19 42 40 1 Switch Rotary Selector 05930 003 97 61 41 1 Switch Operation 05930 301 53 00 42 1 Switch Power 05930 011 49 55 43 1 Overload TK ONY 460 V Unit Only 05945 002 65 02 44 1 Motor Contactor SC 03Y 460 V Unit Only 05945 002 65 00 45 1 Din Rail 2 3 4 460 V Unit Only ...

Page 43: ...35 07610 002 23 32 AC 1 3 2 9 12 13 30 36 27 28 29 1 26 31 10 32 5 7 10 10 4 15 22 24 21 20 19 23 11 21 18 24 14 SIDE MOUNT CONTROL BOX PARTS ...

Page 44: ... 74 11 8 Screw 6 32 x 3 8 SEMS with Tooth Washer 05305 002 25 91 12 1 Decal Control Box Gauge 09905 002 10 69 13 1 Thermometer 96 Lead Rinse 06685 111 68 49 13a 1 Decal Rinse 180 F 09905 002 97 62 13b 1 Decal 120 F Wash Rinse Not Shown LT Only 09905 002 82 46 14 1 Timer Universal 05945 003 75 23 15 1 Timer Bracket 05700 002 98 21 15a 6 Holder Keystone 05940 002 21 87 15b 1 Keying Plug 05940 003 11...

Page 45: ...itch Operation 05930 301 53 00 29 1 Decal Control Box Cover 09905 003 97 39 1 Decal Control Box Cover Not Shown LT Only 09905 004 22 33 30 1 Light Red 05945 504 07 18 31 1 Light Green Indicator 05945 504 08 18 32 1 Light Amber 05945 504 06 18 33 1 Cover Dielectric Control Panel Not Shown 05700 021 50 89 34 1 Contactor 2 Pole 220 V 20 A 460 V Unit Only 05945 002 65 00 35 1 Overload 460 V Unit Only ...

Page 46: ...07610 002 23 32 AC 38 1 5 4 2 3 6 7 10 8 9 HOOD ASSEMBLY PARTS ...

Page 47: ...k Outer Door Guide 05700 031 76 33 7 34 Locknut 1 4 20 Hex with Nylon Insert 05310 374 01 00 8 26 Washer 1 4 20 05311 174 01 00 9 6 Screw 1 4 20 x 5 8 Hex 05305 274 24 00 10 20 Bolt 1 4 20 x 1 2 05305 274 02 00 HOOD ASSEMBLY PARTS ITEM QTY DESCRIPTION PART NUMBER 1 1 Complete Assembly Bracket Magnet Mounting Bracket Magnet Mounting 05700 004 48 16 05700 004 47 83 2 1 Bumper Door 05700 004 14 25 3 ...

Page 48: ...ng Link 05700 021 92 45 8 2 Spring Pin 1 4 x 1 1 8 05315 407 06 00 9 2 Yoke Assembly 05700 000 75 77 10 2 Nut 3 8 16 Hex Locking 05310 256 04 00 11 2 Rod Spring Connecting 05700 002 00 91 12 4 Plate Spring Multiplier 05700 002 00 88 13 4 Spring Cantilever Door 05340 111 35 22 14 4 Bolt Cantilever Hanger Eye 3 8 16 05306 956 05 00 15 4 Washer Impeller 05311 176 02 00 11 12 13 12 14 15 16 28 22 6 2 ...

Page 49: ... Bracket Door Connector 05700 004 14 24 28 1 Handle Front Door Weldment 05700 004 14 30 29 1 Door Lower Front Assembly Not Shown 05700 004 14 21 1 Door Lower Front 05700 004 14 22 30 2 Glide Upper Door 05700 002 23 64 31 1 Door Upper Front Assembly Not Shown 05700 002 24 92 1 Door Upper Front Weldment 05700 002 29 57 32 2 Glide Upper Door 05700 002 00 83 33 1 Door Lower Left Assembly Not Shown 057...

Page 50: ...6 6 32 31 30 22 23 21 24 25 27 28 37 34 36 35 26 33 1 29 17 16 18 19 20 Solid State Thermostat 15 14 11 38 39 40 TUB ASSEMBLY PARTS 1 3 16 17 16 18 20 4 21 22 25 24 27 29 23 28 30 31 35 33 26 36 37 34 38 39 40 41 42 43 15 11 13 10 12 11 14 2 3 5 6 7 8 9 ...

Page 51: ...700 001 25 69 13a 1 Support Ball Stop Lift 05700 002 91 55 13b 1 Ball Stop Lift 05700 003 07 50 13c 1 Shim Overflow Support 05700 002 96 48 14 1 Overflow Support Bracket 05700 001 27 55 15 1 O ring 05330 400 05 00 16 2 Clamp Hose 1 5 16 to 2 1 4 04730 719 01 37 17 1 Discharge Hose 05700 011 88 24 18 1 Nipple 05700 021 34 84 19 Item intentionally left blank 20 1 Clamp Hose 5 5 8 to 6 04730 011 34 9...

Page 52: ... 011 81 64 34 1 Wash Heater Gasket 05330 011 47 79 35 1 Thermostat Regulating 05930 510 02 79 1 Kit Wash Thermostat Replacement Thermostat brass fitting two jumper wires and instructions 06401 003 18 22 36 1 Thermostat Hi limit 05930 011 49 43 37 1 Fitting 1 4 Imperial Brass 05310 924 02 05 38 1 Probe Thermistor 4 06680 004 17 26 39 1 Thermostat Mounting Bracket 05700 004 22 17 40 1 Thermostat Ela...

Page 53: ...r Adapter 05330 002 82 53 6 1 Motor 06105 002 82 60 7 1 Seal Plate 05700 002 82 52 8 1 Case O ring 05330 002 34 23 9 8 Case Screws 05700 002 82 54 2 1 3 4 5 6 7 8 9 Complete Motor and Pump Assembly 06105 002 01 29 MOTOR PUMP ASSEMBLY PARTS ITEM QTY DESCRIPTION PART NUMBER 1 1 Bracket Motor Mount Outer 05700 004 13 08 2 1 Bracket Motor Mount Inner 05700 004 13 07 3 1 Bolt 1 4 20 x 1 2 05305 274 02 ...

Page 54: ...M QTY DESCRIPTION PART NUMBER 1 1 Tub Weldment 05700 002 63 13 2 1 Rack Assembly 05700 002 01 00 3 2 Bulk Head Plug 04730 609 05 00 4 1 Motor Assembly See Motor Pump Assembly and Motors Heaters page 5 1 Gasket 05700 111 35 03 6 1 O ring 05330 111 35 15 7 4 Bolt Hex 3 8 16 x 1 1 4 05305 276 10 00 8 1 Lower Wash Manifold Weldment 05700 031 46 00 9 1 Suction Strain Weldment 05700 002 16 13 10 1 Sucti...

Page 55: ...23 4 Lockwasher 3 8 05311 276 01 00 24 1 Fitting 1 4 Imperial Brass 05310 924 02 05 25 1 Probe High Water 06680 200 02 68 26 1 Thermostat Regulating 05930 510 02 79 1 Kit Wash Thermostat Replacement Thermostat brass fitting two jumper wires and instructions 06401 003 18 67 27 1 Cover Wash Heater 05700 031 47 57 28 1 Decal Warning Disconnect Power 09905 004 08 16 29 2 Locknut 10 24 with Nylon Inser...

Page 56: ... Limit 05930 011 49 43 8 1 Thermostat Regulating with Imperial Brass Fitting 06401 011 66 55 9 6 Lockwasher 5 16 Split 05311 275 01 00 10 1 Gasket Rinse Heater 05330 200 02 70 11 4 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 12 4 Washer 1 4 Flat 05311 174 01 00 13 1 Probe Thermistor 4 06685 004 17 26 1 7 8 5 4 8 10 See Motors Heaters page Complete Assemblies 230 V 14 kW 70 Rise 06401 004 19 5...

Page 57: ...er Tank Cover 05700 004 21 94 6 1 Decal Warning Disconnect Power 09905 004 08 16 7 3 Nut Lock 6 32 Hex with Nylon Insert 05310 373 03 00 8 8 Nut Hex 5 16 18 05310 275 01 00 9 8 Lockwasher 5 16 Split 05311 275 01 00 10 1 Thermostat Hi Limit 05930 011 49 43 11 1 Clamp 05975 601 10 15 12 1 Heater 5 45 kW 240 V Wash 04540 121 47 39 13 2 Nut Lock 10 24 Hex with Nylon Insert 05310 373 01 00 14 1 Fitting...

Page 58: ...07610 002 23 32 AC 50 INLET PLUMBING PARTS 1 2 3 4 5 6 2 7 8 9 10 11 12 13 14 10 11 15 13 14 ...

Page 59: ...emale 04730 401 11 01 12 1 Tube Copper 3 4 x 48 05700 011 87 89 13 2 Elbow 3 4 04730 406 16 01 14 2 Adapter 3 4 04730 401 10 01 15 1 Tube Copper 1 2 x 3 25 05700 002 25 06 INLET PLUMBING PARTS When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely affect the performance of the dishmac...

Page 60: ...07610 002 23 32 AC 52 OUTLET PLUMBING PARTS 1 2 3 4 5 2 2 ...

Page 61: ...mponents take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely affect the performance of the dishmachine It is strongly recommended that teflon thread tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing compounds sometimes referred to as pipe...

Page 62: ...07610 002 23 32 AC 54 INLET PLUMBING HH E PARTS 1 13 9 2 3 4 5 6 7 5 8 10 11 12 2 14 ...

Page 63: ...Coupling 05700 004 47 97 12 1 Hose Assembly 1 2 x 48 Blue 05700 004 48 23 13 1 Bushing 3 4 to 1 2 Brass 04730 002 56 27 14 1 Elbow 90 degree 1 2 Brass 04730 011 42 96 When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely affect the performance of the dishmachine It is strongly recomm...

Page 64: ...07610 002 23 32 AC 56 OUTLET PLUMBING HH E PARTS 1 2 3 4 5 7 6 ...

Page 65: ...002 56 27 When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely affect the performance of the dishmachine It is strongly recommended that teflon thread tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing com...

Page 66: ...E 1 2 ID X 69 LG BLUE RINSE INJECTOR 09515 004 22 73 HOSE PAC ASSEMBLY TEMPSTAR 05700 004 20 01 HOSE PAC ASSEMBLY TEMPSTAR HH 05700 004 20 02 ITEM QTY DESCRIPTION PART NUMBER 1 1 Vacuum Breaker 1 2 Brass 04820 003 06 13 2 1 Elbow 90 Degree 1 2 Street Brass 04730 206 08 00 3 1 Plumbing Rinse Injector 05700 004 19 83 4 1 Plumbing Outlet with Heat Exchanger 05700 004 19 12 5 1 Hose 1 2 x 24 Red 05700...

Page 67: ... 1 4 Barb 1 4 Swivel 04730 011 95 41 7 1 Nipple 1 2 x 2 Brass 04730 207 19 00 1 2 3 2 4 2 5 6 1 2 2 3 4 5 6 7 ITEM QTY DESCRIPTION PART NUMBER 1 1 Bushing Hex 3 4 to 1 2 Brass 04730 002 56 27 2 3 Elbow 3 4 Street Brass 90 Degree 04730 206 04 34 3 1 Pressure Regulator 3 4 06685 011 58 22 4 1 Nipple 3 4 x 1 3 8 Closed Brass 04730 207 34 00 5 1 Valve 3 4 220 V Solenoid 04810 100 03 18 6 1 Nipple 1 2 ...

Page 68: ...ck Iron 2 per assembly 04730 912 01 01 3 4 NPT Black Iron Pipe 05700 002 20 83 Gate Valve 3 4 NPT 04820 100 19 00 Bracket Steam Plumbing Support 05700 002 20 83 Y Strainer 3 4 NPT Black Iron 04730 217 01 32 Solenoid Valve Steam Plumbing 220V 04820 002 01 32 To order this complete assembly use part number 05700 002 01 60 2 1 3 4 5 6 7 10 8 9 INLET PLUMBING HH STEAM PARTS Complete Assembly 05700 002...

Page 69: ... 4 NPT 04820 100 19 00 Bracket Steam Plumbing Support 05700 002 20 83 Y Strainer 3 4 NPT Black Iron 04730 217 01 32 Solenoid Valve Steam Plumbing 220V 04820 002 01 32 To order this complete assembly use part numbe 05700 002 01 55 To order this complete assembly use part number 05700 002 01 60 OUTLET PLUMBING HH STEAM PARTS Complete Assembly 05700 002 01 55 1 2 3 4 5 When servicing plumbing compone...

Page 70: ... 05 00 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 HH E Only Tee 1 2 x 1 2 x 1 2 04730 211 27 00 Nipple 3 4 Brass 04730 207 34 00 HH E Only Nipple 1 2 Brass 04730 207 15 00 SHOCK ABSORBER WATER ARRESTOR OPTION Water Pressure Regulator 3 4 06685 011 58 22 HH E Only Water Pressure Regulator 1 2 05700 100 04 07 ...

Page 71: ...hragm Retainer Diaphragm 06401 003 07 42 Screen Retainer Mesh Screen Valve Body Complete 240 Volt Solenoid Valve Assembly 04810 100 03 18 Coil Housing only 06401 003 07 44 Complete Vacuum Breaker Assembly 04820 002 53 77 Components of Repair Kit 06401 003 06 24 Cap Screw Data Plate Cap O Ring Plunger Body Cap Retainer Spring Plunger 06401 003 07 40 O ring Diaphragm 06401 003 07 42 ...

Page 72: ...To Dishmachine Drain Nipple 1 1 2 NPT 04730 207 40 00 Elbow 1 1 2 90 Street 04730 206 32 00 Drain Quench Assembly 06401 002 59 52 From the existing drain attach two additional Tees using the 1 1 2 NPT Close Nipples Tighten the Reducers into the Tees as shown above Attach the Modified Compression Fitting into the 1 1 2 to 1 4 Reducer Position the bulb of the thermostat so that it rests approximatel...

Page 73: ...ort 05700 002 08 52 3 1 Stand D Steam Coil Support 05700 002 08 53 4 1 Gasket Steam Coil 05700 001 17 86 5 2 Washer Steam Coil 05700 001 17 87 6 2 Adapter Steam Coil Nut 05310 011 17 85 7 1 Stand A Steam Coil Support 05700 002 08 50 8 1 Stand B Steam Coil Support 05700 002 08 51 Complete Assembly 05700 002 08 62 STEAM COIL ASSEMBLY PARTS ...

Page 74: ... covered in this manual come supplied with various heaters depending on the characteristics of the machine To ensure that the correct heater is ordered for the model being serviced refer to the following table MODEL V Hz PH WASH HEATER ASSEMBLY 40 F RISE RINSE HEATER 12 kW 70 F RISE RINSE HEATER 14 kW Tempstar HH 415 50 3 04540 002 43 09 04540 002 43 10 N A Tempstar HH 208 60 1 04540 121 47 39 045...

Page 75: ...ront Panel 05700 002 01 42 Frame Weldment 05700 002 03 49 Frame Weldment 460 V 05700 002 62 41 Frame Weldment 05700 004 22 56 Bullet Foot 05340 108 02 06 Bullet Foot 05340 002 14 55 Flange Feet 05340 002 01 15 FRAME ASSEMBLY PARTS ...

Page 76: ...AC 68 13 16 19 14 11 12 15 15 2 3 4 5 7 17 8 6 18 18 18 18 18 2 3 19 5 21 9 18 1 7 21 17 10 1 5 9 WASH RINSE ASSEMBLIES PARTS 18 18 18 18 19 11 12 13 16 14 15 15 1 10 5 9 7 21 17 2 3 4 5 1 18 9 18 6 17 8 21 7 2 3 19 5 ...

Page 77: ...omplete Rinse Arm Assembly HH E Only 05700 002 58 09 05700 004 47 74 2 Rinse Arm Rinse Arm HH E Only 05700 031 49 58 05700 004 47 56 15 4 Plug 04730 111 60 41 16 2 Bearing 03120 004 12 13 17 1 Lower Wash Manifold Weldment 05700 002 21 70 18 5 Locknut 1 4 20 Hex with Nylon Insert 05310 374 01 00 19 1 Rinse Manifold Weldment 05700 002 01 19 20 2 Bolt Hex 3 8 16 x 1 1 4 05305 276 10 00 21 1 Wash Arm ...

Page 78: ...07610 002 23 32 AC 70 460 V MACHINE TRANSFORMER MOUNTING BOX PARTS ...

Page 79: ...71 07610 002 23 32 AC EXHAUST FAN CONTROL OPTION PARTS ...

Page 80: ...07610 002 23 32 AC 72 1 2 3 15 16 4 10 9 5 11 8 12 7 17 6 VENTLESS ENERGY RECOVERY ASSEMBLY PARTS ...

Page 81: ...680 011 86 42 9 1 Coil Box Back 05700 004 18 03 10 12 Bolt 1 4 20 x 3 8 Hex 05305 274 20 00 11 1 Bracket Vacuum Breaker 05700 004 18 91 12 1 Shroud Heat Exchanger 05700 004 18 92 13 6 Locknut 10 24 Hex with Nylon Insert 05310 373 01 00 14 6 Washer Flat 05311 173 02 00 15 2 Fan 3 62 Square 85 236 VAC Corrosion resistant 05999 004 19 46 16 8 Screw 6 32 x 1 1 2 05305 004 19 80 17 4 Locknut 1 4 20 Hex...

Page 82: ...sh 04820 004 24 11 5 1 Spring Compression 05935 004 24 10 6 1 Base Door Interlock Box 05700 004 24 25 7 8 Screw 3 8 Pan Head 05305 171 02 00 8 8 Washer Flat 10 05311 173 02 00 9 2 Locknut 1 4 20 05310 374 01 00 10 2 Washer 1 4 20 05311 174 01 00 11 1 Fitting Black 05975 011 59 50 12 2 Connector 2 Conductor 05935 004 03 49 13 1 SJ Cord 55 05700 004 24 31 2 4 6 5 1 9 10 7 8 3 13 11 12 VENTLESS DOOR ...

Page 83: ...llowing instructions are for models equipped with the Door Interlock option These instructions should only be used if the door interlock fails to unlatch and the doors won t open 1 To manually disengage find the latch access hole 2 Gently insert the tip of a screwdriver or other metal utensil into the access hole making contact with the latching arm 3 Disengage the interlock by pushing the latchin...

Page 84: ...07610 002 23 32 AC 76 SCHEMATICS 208 230 V 50 60 HZ 1 PHASE ...

Page 85: ...77 07610 002 23 32 AC SCHEMATICS 460 V 50 60 HZ 3 PHASE ...

Page 86: ...07610 002 23 32 AC 78 SCHEMATICS LT NB 208 230 V 50 60 HZ 1 PHASE ...

Page 87: ...79 07610 002 23 32 AC SCHEMATICS LT NB 460 V 50 60 HZ 3 PHASE ...

Page 88: ...07610 002 23 32 AC 80 SCHEMATICS STEAM 208 230 V 50 60 HZ 1 3 PHASE ...

Page 89: ...81 07610 002 23 32 AC SCHEMATICS SDI OPTIONS ...

Page 90: ...07610 002 23 32 AC 82 SCHEMATICS DRAIN QUENCH OPTION ...

Page 91: ... SLOW ACTING L1 OUT L2 OUT FUSE 3 AMP SLOW ACTING Do NOT connect primary load directly to Fuse Block CAUTION NOTICE Orientation of Fuse Block and wires might differ between models Wire colors correspond to function Timer Customer Connections Dishmachine L1 L2 N Exhaust Fan Contactor Customer provides or orders optional kit 05700 004 35 35 WARNING DISCONNECT POWER TO MACHINE BEFORE SERVICING EXHAUS...

Page 92: ...Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com TempStar HH Manual 07610 002 23 32 AC ...

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