J. A. Roby FORGERON Instruction Manual Download

Page: 2 / 30

March 1

, 2015

Table of contents

Introduction .................................................................................. 3

Nameplate. .................................................................................. 4

Appliance Dimensions. ............................................................... 5

Installation. ................................................................................... 6

Floor protection. ...................................................................... 6

Floor protection plate minimum dimensions. .................... 6

Clearances of the stove until the floor plate protection. ... 7

Minimums clearances to the non-combustible material. ...... 8

Assembly before installation .............................................. 9

Legs installation. ................................................................ 9

Warmer stove Assembly (Optional). ................................. 9

Fan and Snap disc box installation. ................................ 11

Firebricks installation. ........................................................... 12

General stove installation steps. ..................................... 14

Chimney connector installation. ........................................... 15

Mobile home installation. ...................................................... 17

Chimney installation, General steps .................................... 18

Inside Masonry Chimney, Vertical Installation ................ 18

Outside Vertical Installation. ............................................ 19

Cathedral Vertical Installation .......................................... 19

Offset Installation ............................................................. 19

Vertical Installation ........................................................... 20

External combustion air source. .......................................... 21

Exterior Air Intake pipe. ..................................................... 21

Installation of Air Intake Pipe. .......................................... 21

Air Inlet Obstruction ......................................................... 21

Stainless steel deflector replacement. ................................. 22

Stainless steel tubes replacement. .................................. 23

Stainless steel tubes Installation. .................................... 23

Operating Instructions ........................................................... 24

Primary and secondary air admission control. .............. 24

Lightning fire. ...................................................................... 24

First fire. ................................................................................ 24

Keep a fire. ............................................................................ 24

Fans Controls. ....................................................................... 24

Maintenance. ....................................................................... 25

Ash Removal. ................................................................... 25

Ash Disposal. .................................................................... 25

Creosote Formation. ........................................................ 25

Chimney Inspection.......................................................... 25

Chimney Sweeping. ......................................................... 25

Door care. ......................................................................... 25

Air Tighten Adjustment..................................................... 26

Cleaning up glass ............................................................. 26

Uninstalling and installing door. ....................................... 26

Broken glass replacement. .............................................. 26

Fiberglass rope replacement. .......................................... 26

What to do in case of Chimney Fire................................. 27

Annexe 1 ............................................................................... 28

Door assembly.................................................................. 28

Annexe 2 ............................................................................... 29

Parts that can be replaced ............................................... 29

J. A. ROBY LIMITED LIFE WARRANTY ........................... 30

Summary of Contents for FORGERON

Page 1: ...March 1st 2015 CAN ULC S627 M00 UL 1482 CAN CSA STD B415 1 10 Instruction Manual 490 rue de l Argon Quebec CANADA G2N 2C9 Tel 418 849 8095 Fax 418 849 0077 FORGERON CUISINIERE FORGERON...

Page 2: ...tical Installation 19 Offset Installation 19 Vertical Installation 20 External combustion air source 21 Exterior Air Intake pipe 21 Installation of Air Intake Pipe 21 Air Inlet Obstruction 21 Stainles...

Page 3: ...death Keep these instructions This appliance must be connect to A HT type factory built chimney approved UL103 or ULC 629 with 6 inches diameter 15 24 cm A code approved masonry chimney with a flue li...

Page 4: ...4 March 1st 2015 Nameplate...

Page 5: ...5 March 1st 2015 Appliance Dimensions Figure 1...

Page 6: ...according to standard UL1618 for USA or approved to the locals codes Example cement brick ceramic tiles Floor protection plate minimum dimensions The following dimensions are the minimums values and...

Page 7: ...tection The following dimensions are the minimums values and it can be higher Canada 8 in 20 3 cm behind 8 in 20 3 cm beside 18 in 45 7 cm in front of the door opening United States 8 in 20 3 cm behin...

Page 8: ...inches to the back for a smoke simple pipe with a heat shield and a 18 inches lateral MINIMUM clearance In the case with a smoke simple pipe without heat shield you must installed the cooker stove th...

Page 9: ...hown on the illustration and center it on the other direction 5 Unscrew the nut not completely 6 Install the legs 1 like the illustration Attention Be sure the legs are in place correctly positioned a...

Page 10: ...pty for the chrome decoration 4 Insert the chrome decoration in the hole and fix it with carriage bolt and nut 2 bolts each 5 Fix the top with the back and with the front too 6 Fix the left decorative...

Page 11: ...o the cook stove Fan and Snap disc box installation 1 Screw fan putting electrical wire in the centered bottom of both Fan 2 Screw snap disc box into the holes made for that at the back side near the...

Page 12: ...h tighten the 3 bricks screw Side firebricks installation 1 Put 2 bricks A and 1 angled brick E beside the right air corridor 2 Screw the brick screw and insert split washer 3 Tighten the screws on th...

Page 13: ...rockwool must not obstruct the smoke exit way Check in the stove air exit and make sure that is in the good position Finally put the half round steel plate above the rockwool see the picture 1 Put 2 A...

Page 14: ...the chimney following the manufacturer instruction 5 Put the stove directly on the floor aligned vertically with the center of chimney and trace the side of the stove on the floor and remove it 6 Trac...

Page 15: ...t ATTENTION If heat shield is not present you must move away the cook stove to keep 18 inches 45 7 cm clearance between combustibles materials and 1 the chimney connector Any horizontal section must h...

Page 16: ...next section up to the roof chimney support and don t forget to screw the chimney connector to the roof support collar DO NOT CONNECT CONECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE CONN...

Page 17: ...flashing The Storm collar Cap with spark arrester Firestop Chimney ceiling support Decorative collar e If the chimney exit by a wall and the bottom are less than 7 feet 213 cm over the ground level A...

Page 18: ...th needed for your chimney 2 Cut the holes into all floor and roof 3 If you need to cut a joist be sure to strengthen the adjacent joists and frame hole respecting the minimum dimensions to be maintai...

Page 19: ...ey Cathedral Vertical Installation The wood appliance must be installed in accordance with the applicable local laws or the CAN CSA B365 NFPA211 USA norms Follow the chimney manufacturer s instruction...

Page 20: ...15 Vertical Installation The wood appliance must be installed in accordance with the applicable local laws or the CAN CSA B365 NFPA211 USA norms Follow the chimney manufacturer s instructions to insta...

Page 21: ...nt Installation of Air Intake Pipe 1 To install the exterior air intake pipe find the hole under the cook stove back and fold the 3 tabs outside the Intake box Insert the pipe into the hole and screw...

Page 22: ...the screws holding the lateral support 4 Install the new back deflector Install the new lateral support 1 4 Install the new stainless steel deflector 3 Install disassembled tube rockwool and half roun...

Page 23: ...tion and are in the back of heat chamber The front heat chamber is covered by the two other and are double sided perforated To ensure proper tubes orientation a groove is cut at one end of tubes and a...

Page 24: ...ART OR FRESHEN UP A FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IT IS USE First fire The first hours of operation you must heat it gradually In order to allow an appropri...

Page 25: ...ding disposal Into a metal container with an airtight metal lid correctly closed Outside the house on a non combustible material Far enough any combustible material Far enough any inflammable liquid a...

Page 26: ...he nut 3 Unlock the door and carry it while open 4 Tilt the door off the upper hinge 5 Lift the door off the lower hinge Installing the door 1 Insert the bottom hinge 2 Close the door align it and loc...

Page 27: ...your local authority to know what to do in case of Chimney fire And be sure to know procedure in case of chimney fire 1 Close all door and put the handle to secondary position 2 Close damper 3 Spay wa...

Page 28: ...28 March 1st 2015 Annexe 1 Door assembly...

Page 29: ...Parts that can be replaced Bricks Stove ceramic glass Spring Handle Stove Door Fans Flat fiber glass rope around glass Round fiberglass rope Ash Plug Slotted Brick Washer To ordered parts call your s...

Page 30: ...discretion decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this wa...

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