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1. Trouble shooting

Turn off power on sensing danger and check the follow-

ing. In case trouble can not be solved, contact us or your 

nearest distributor.

Phenomenon

Causes

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oe

s n

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un

.

P

um

p s

to

ps r

un

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.

Po

or a

ir fl

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r d

isc

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P

um

p m

ak

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.

Measures

No power distribution

Check wiring.

Motor trouble (disconnection or capacitor failure)

Replace the motor.*

Wrong tubing or poor connection

Check and fix tubing.

Pump head mounting screws are loose.

Tighten the screws.

Diaphragm insertion is loose.

Tighten diaphragm.

Diaphragm is damaged.

Replace diaphragm.

Filter is clogged.

Remove foreign matters.

Valves are worn.

Replace valves.

Motor-Bracket fixing screws are loose.

Secure them.

Eccentric shaft has worn.

Replace the connecting rod.*

Connecting rod bearing has worn.

Replace the connecting rod.*

Motor bearing has worn.

Replace the motor.*

Voltage reduction

Increase voltage to the rated level.

Higher suction pressure than atmospheric

Reduce suction pressure.

Condensation in the pump head

Dry up the pump.

Contact us for the measures marked with *.

2. Maintenance & Inspection

Handling of the pump, maintenance and inspection should 
be carried out within this instruction manual. Do not handle 
the pump beyond the descriptions in this manual.
We are not responsible for personal injury or property dam-
age due to nonobservance of this warning. Contact us or 
your nearest distributor as necessary.

■ Daily inspection

Pay attention to the following items during operation. Stop 
operation on sensing danger and solve problems on the trou-
ble shooting section. If pump performance has remarkably 
reduced, replace wear parts.

No.

Check that...

Measure

1

pump operation is normal.

•  Apply correct voltage and 

amperage.

•  Adjust discharge/suction 

pressure.

2

there is no noise or vibration 
problem.

•  Unusual noise/vibration may 

occur when pump operation 
is not normal.

3

there is no air leak or air 
ingress from pump parts and 
tubing connections.

•  Retighten connections.

Maintenance

Summary of Contents for APN-085-W

Page 1: ...Read this manual before use of product APN 085 W Instruction Manual IWAKI Gas Liquid Transfer Pump...

Page 2: ...fully for the prevention of personnel injury or property damage Observe the instructions accompanied with WARNING or CAUTION in this manual These instructions are very impor tant for protecting pump u...

Page 3: ...o as not to take in toxic fume during pipework or dismantlement Specified power only Do not apply any power other than the speci fied one on the nameplate Otherwise dam age or fire may result Restrict...

Page 4: ...ited Electrical shock Electrical shock Prohibited CAUTION CAUTION Safety Instructions Damaged pumps Do not use any damaged pump Using a damaged pump may lead to an electric leak or shock Stop operatio...

Page 5: ...e use check the specification limitation and hazardous nature of the pump 1 Unpacking Inspection On unpacking the product check the following points If you find any problems contact your nearest distr...

Page 6: ...t W Rated current A Thread APN 085E 3 0 05 34 66 48 20 0 22 Rc1 8 2 5 5 APN 085V 37 33 APN P085E 5 34 66 2 8 APN P085V 37 33 NOTE1 Observe the maximum discharge pressure of 0 05MPa NOTE2 Allowable gas...

Page 7: ...6 APN 085E 21 33 7 99 101 32 47 99 61 32 74 66 87 99 0 1 2 3 4 5 6 APN 085V Discharge pressure MPa AIR FLOW L min Vacuum pressure kPa abs 50Hz 7 99 47 99 21 33 34 66 74 66 87 99 61 32 101 32 0 0 05 1...

Page 8: ...et 2 7 Overview Label The illustration below shows an APN 085 W single head type Pump head Name plate Model and MFG No Production number are described Pump body Driven unit An installation location sh...

Page 9: ...4 3 2 38 79 APN P085 W No Part names Q ty No Part names Q ty 1 Pump head 2 20 Bracket 2 2 Valve 4 40 Motor 1 3 Valve seat 2 46 Capacitor 1 4 Diaphragm 2 62 Small screw 8 19 Connecting rod unit 2 set 7...

Page 10: ...d not fall below 0 C or exceed 40 C Observe the allowable gas temperature range of 0 and 40 C and liquid tempera ture range of 5 and 40 C 1 Before Installation Read through this instruction manual bef...

Page 11: ...Do not use the pump in a dusty place Be sure to provide the inlet with a filter to prevent foreign mat ters from getting into the pump Otherwise the pump performance may reduce or the lives of valves...

Page 12: ...ump baseplate on a con crete foundation and fasten cor rosion resistant M5 screws tightly to prevent the pump from vibrating during operation CAUTION Do not install the pump on a wobbly pedestal 2 2 T...

Page 13: ...s far as they will go NOTE If suction line connection is imperfect the pump sucks air and it prevents the pump from bringing out full per formance 2 3 Electrical wiring Electrical wiring must be done...

Page 14: ...Always use a suction valve to adjust an air liquid flow If the compressed air or liquid higher pressure than atmospheric pres sure is transferred to the pump sharp deterioration to the lives of the v...

Page 15: ...s 1 and 2 Turn on power and start the pump Smooth starting may not be obtained when ambient temperature is 10 C or below In this case run the pump with no discharge line pressure for a few minutes to...

Page 16: ...Release pressure and turn off main power Make sure both supply air and gas are stopped Before resuming operation Operation may occasionally be upset in the beginning In this case warm up the pump und...

Page 17: ...ge to the rated level Higher suction pressure than atmospheric Reduce suction pressure Condensation in the pump head Dry up the pump Contact us for the measures marked with 2 Maintenance Inspection Ha...

Page 18: ...e above lives are reference values and not warranted Cleaning Turn off power and wait until the pump has cooled down Then clean off the surface of the pump with a wet cloth Use a neu tral detergent fo...

Page 19: ...ear protective clothing such as a mask so as not to take in toxic fume during pipework or dismantlement See page 6 8 Part names Structure as necessary Diaphragm replacement 1 Unscrew the pump head fix...

Page 20: ...air is dis charged through the outlet 4 Push down the diaphragm until it bottoms out and then secure the unit onto the bracket with the screws by 1 37N m IN OUT Pump head Gasket Valve Valve seat NOTE...

Page 21: ...19...

Page 22: ...20...

Page 23: ...21...

Page 24: ...IWAKI Iberica Pumps S A TEL 34 943630030 FAX 943628799 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB TEL 46 851172900 FAX 851172922 Denmark IWAKI...

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