IWAKI PUMPS AMP 40 Instruction Manual Download Page 33

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T667-4 '09/02

( )Country codes

IWAKI CO.,LTD.

6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

Australia IWAKI Pumps Australia Pty. Ltd.

TEL : (61)2 9899 2411 FAX : 2 9899 2421

Italy

IWAKI Italia S.R.L.

TEL : (39)02 990 3931 FAX : 02 990 42888

Austria

IWAKI (Austria) GmbH

TEL : (43)2236 33469 FAX : 2236 33469

Korea

IWAKI Korea Co.,Ltd.

TEL : (82)2 2630 4800 FAX : 2 2630 4801

Belgium IWAKI Belgium n.v.

TEL : (32)1367 0200

FAX : 1367 2030

Malaysia

IWAKIm Sdn. Bhd.

TEL : (60)3 7803 8807 FAX : 3 7803 4800

China

IWAKI Pumps (Shanghai) Co., Ltd.

TEL : (86)21 6272 7502 FAX : 21 6272 6929

Norway

IWAKI Norge AS

TEL : (47)66 81 16 60 FAX : 66 81 16 61

China

IWAKI Pumps (Guandong) Co., Ltd.

TEL : (86)750 3866228 FAX : 750 3866278

Singapore IWAKI Singapore Pte. Ltd.

TEL : (65)6316 2028

FAX : 6316 3221

China

GFTZ IWAKI Engineering & Trading (Guangzhou)

TEL : (86)20 8435 0603 FAX : 20 8435 9181

Spain

IWAKI Iberica Pumps, S.A.

TEL : (34)943 630030 FAX : 943 628799

China

GFTZ IWAKI Engineering & Trading (Beijing)

TEL : (86)10 6442 7713 FAX : 10 6442 7712

Sweden

IWAKI Sverige AB

TEL : (46)8 511 72900 FAX : 8 511 72922

Denmark IWAKI Nordic A/S

TEL : (45)48 24 2345

FAX : 48 24 2346

Switzerland IWAKI (Schweiz) AG

TEL : (41)26 674 9300 FAX : 26 674 9302

Finland

IWAKI Suomi Oy

TEL : (358)9 2745810 FAX : 9 2742715

Taiwan

IWAKI Pumps Taiwan Co., Ltd.

TEL : (886)2 8227 6900 FAX : 2 8227 6818

France

IWAKI France S.A.

TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73

Taiwan

IWAKI Pumps Taiwan (Hsin-chu) Co., Ltd.

TEL : (886)3 573 5797 FAX : (886)3 573 5798

Germany IWAKI EUROPE GmbH

TEL : (49)2154 9254 0 FAX : 2154 9254 48

Thailand

IWAKI (Thailand) Co.,Ltd.

TEL : (66)2 322 2471 FAX : 2 322 2477

Holland

IWAKI Holland B.V.

TEL : (31)297 241121

FAX : 297 273902

U.K.

IWAKI PUMPS (UK) LTD.

TEL : (44)1743 231363 FAX : 1743 366507

Hong Kong IWAKI Pumps Co., Ltd.

TEL : (852)2 607 1168 FAX : 2 607 1000

U.S.A.

IWAKI America Incorporated

TEL : (1)508 429 1440 FAX : 508 429 1386

Indonesia IWAKI Singapore (Indonesia Branch)

TEL : (62)21 690 6606 FAX : 21 690 6612

Vietnam

IWAKI Pumps Vietnam Joint Venture Co.,Ltd.

TEL : (84)613 933456 FAX : 613 933399

Summary of Contents for AMP 40

Page 1: ...Read this manual before use of product IWAKI Magnetic Drive Pump AMP Series Asia Edition English Instruction Manual...

Page 2: ...1 Safety instructions 2 Outline 1 Unpacking Inspection 5 2 Model code 6 3 Operating conditions 7 4 Part names 8 Installation 1 Before installation 10 2 Piping 11 3 Wiring 14 4 Protection equipment 14...

Page 3: ...the prevention of personnel injury or property damage Observe the instructions accompanied with WARNING or CAUTION in this manual These instructions are very important for protecting users from danger...

Page 4: ...ys wear protective clothing such as eye protection and protective gloves during pipework or dismantlement of the pump When lifting the pump Chain the pump via eye bolts to lift it up Do not remodel th...

Page 5: ...e water and fluor inactive liquid e g FluorinertTM are handled Otherwise the static electricity may generate in the pump and may cause static discharge Static electricity Always run the pump for air e...

Page 6: ...4 Outline 1 Unpacking Inspection 5 2 Model code 6 3 Operating conditions 7 4 Part names 8...

Page 7: ...100mm 2pcs Optional accessories if ordered Spare parts and the dry run protector etc Pump unit Liquid feeding section Not capable of self priming Before operating the pump feed liquid through the suc...

Page 8: ...5 kW Flange Motor standards J JIS pump flange JIS motor A ANSI pump flange JIS motor Drain Custom product Number of motor poles 2 Two pole motor NOTE In this manual model code is simplified by using...

Page 9: ...rn when handling slurry liquid Note that periodic pump change is needed 3 Performance change along with specific gravity and viscosity Shaft power discharge capacity and discharge head vary with speci...

Page 10: ...peller 1 859 Magnet capsule unit 1 310 Bearing 1 890 Base plate 1 314 1 Liner ling 1 900 Eye bolt 1 314 2 Mouth ring 1 901 1 Hex head bolt 2 314 3 Rear thrust ring 1 901 2 Hex head bolt 2 314 4 Rear r...

Page 11: ...9 Installation 1 Before installation 10 2 Piping 11 3 Wiring 14 4 Protection equipment 14...

Page 12: ...vibration or torsional force Spacing for the motor removal for back pull out and maintenance assembly and dismantlement are needed Installation surface should be larger than the pump base 2 Positioni...

Page 13: ...ht and moment to the pump are as below 11 Bolt size M16 Tightening torque 78 4 N m Z X Y X Z Y Load direction Suction flange Fx Fy Contraction Tension 0 58 Fz 0 71 Load kN Discharge flange AMP 40 50 0...

Page 14: ...suction pipe use the eccentric reducer pipe Upper side should always be level The air may be trapped if it is mounted upside down 7 Gate valve installation In flooded suction install a gate valve on...

Page 15: ...order is Pump Check valve Gate valve 4 Pressure gauge A pressure gauge is required on the discharge piping to check operating conditions such as discharge capacity and head 5 Check valve A check valve...

Page 16: ...the following monitoring devices in order to protect the pump 1 Current sensor Power sensor The sensors monitor the motor load and stop the pump on the detection of load change giving an alarm 2 Pres...

Page 17: ...15 Operation 1 Before operation 16 2 Operation 17 3 Shutdown 17...

Page 18: ...p life Keep liquid temperature change within 80 C through operation and stopping Start the pump with a discharge valve full close in order to avoid water hammer Closed discharge operation should be wi...

Page 19: ...osed Stop the closed discharge operation within one minute Confirm that discharge pressure rises to the shut off pressure Gradually open discharge valve to obtain the specified pressure capacity NOTE...

Page 20: ...18 Maintenance 1 Troubleshooting 19 2 Maintenance Inspection 21 3 Disassembly Assembly 23 4 Spare Wear parts 29...

Page 21: ...sure Low pump speed The pump rotates in reverse Check wiring or motor Correct wiring Discharge capacity is too low Pressure vacuum are normal The strainer is clogged with for eign matters Remove forei...

Page 22: ...or fre quency Overload Check specific gravity and viscosity of liquid Ambient tempera ture is too high Keep a good ventilation Discharge capacity is rapidly re duced Vacuum gauge indi cates high figu...

Page 23: ...is a friction trace on surface If there is a crack on surface Measure the bearing inner bore Iftheimpellerissecuredtothemagnetcapsule If abnormality is found contact us If abnormality is found contact...

Page 24: ...d the outer diameter of the spindle exceeds 1 mm either the bearing or spindle whichever has greater wear should be replaced regardless of the wear limit Carbon bearing CF type Normally the carbon bea...

Page 25: ...ket Wear protective clothing Coming in contact with a harmful chemical liquid may cause eye or skin trou ble Wear protective clothing such as a protective mask goggles gloves dur ing the work Turn off...

Page 26: ...0 4 Pull the motor backward by alternatively screwing in the two bolts M12 100 for back pull out Screw in the bolts by approximately 80 mm 5 Pull out the motor with bracket lifting it by the crane Dra...

Page 27: ...val of the impeller and bearing 1 Heat the lugs on the rear ring 314 4 by a plastic welder or industrial dryer and open the lugs up 2 Warm the impeller assembly in the hot water of 80 C If it is not w...

Page 28: ...mer Mouth ring replacement 1 Heat the lugs on the mouth ring by a plastic welder or industrial dryer and open the lugs up 2 Warm the impeller in the hot water of 80 C and then replace the mouth ring 3...

Page 29: ...he hand press Impeller Bearing mounting 1 Fit the impeller into the magnet capsule mating the insert ports of the pin Note that the mated connection of the impeller and the magnet capsule need to be m...

Page 30: ...ing the rear casing right and left 3 Mount the rear casing cover and the rear casing sup port And then tighten the rear casing support mount ing hex bolts by 85N m diagonally and evenly NOTE Loose the...

Page 31: ...314 4 310 859 230 942 100 2 500 1 554 1 903 1 100 1 314 1 122 1 314 2 400 2 901 1 901 2 554 2 500 2 890 858 908 1 801 161 901 5 901 6 900 901 7 554 6 554 7 330 330 1 901 4 554 8 554 5 554 4 901 8 4 S...

Page 32: ...approved drawing No Part names ID Material Reference code AMP40J 40A AMP50J 50A 210 Spindle CF Alumina ceramic 99 5 AMP0012 AMP0012 KK SiC AMP0013 AMP0013 310 Bearing CF High density carbon AMP0014 A...

Page 33: ...Iberica Pumps S A TEL 34 943630030 FAX 943628799 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB TEL 46 851172900 FAX 851172922 Denmark IWAKI Nordi...

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