Iveco daily euro 4, Repair Manual

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(1)
IVECO recommend Urania Daily ACEA B5 SAE 5W30 for benefits in terms of “fuel economy”. IVECO have already introduced this lubricant with
new vehicles
D
Average speed calculated at 50 km/h
D
In the case of very low mileage or anyhow under 40,000 km/year, the engine oil and filter must be changed every
12 months.
D
In case of urban use of the vehicle requiring repeated regeneration of the particulate filter (on the vehicles equipped
with such component), the replacement of the engine oil filter and engine oil might be required in advance of the
scheduled time. In this case, the need to carry out this out-of-schedule operation will be signalled by the vehicle
computer.
D
In case of annual covered distances of less then 40,000 km, the rear axle oil shall be changed at least every two years.
D
In case of annual covered distances of less then 40,000 km, the gearbox oil shall be changed at least every three years.
4
SCHEDULED MAINTENANCE D
AILY
E
URO
4
Base - March 2006 Print 603.93.651
Print 603.43.671/A
F1A ENGINE VEHICLES
Engine oil Engine
Standard Services Extra plan Time Operations
Engine-oil Engine
M1 M2 EP1 EP2 T1 T2 T3 T4
ACEA B5
Urania Daily
(1)
Engine F1A
Every
40,000 km
or
800 hours
Every
120,000 km
or
2,400 hours
Every
240,000 km
or
4,800 hours
Every
240,000 km
or
4,800 hours
Every year
at the start
of spring
Every year
at the start
of winter
Every
2 years
Every
3 years
Inspection and/or maintenance interventions (F1A engine vehicles)
T f i i
M1 M2
Type of intervention
Every 40,000 km Every 120,000 km
yp
Every 40,000 km
or 800 hours
Every 120,000 km
or 2,400 hours
LUBRICATION, CHANGING OIL, FILTERS AND CHECKING FLUIDS
1
Changing engine oil
• •
1
Changing engine oil filter
• •
2
Changing fuel filter *
• •
3
Checking hydraulic brake system fluid level
• •
5
Changing mechanical gearbox oil
•
CHECKS IN THE ENGINE BAY
•
Checking state of auxiliary drive belts
•
• Changing auxiliary drive belts
(1)
•
CHECKS UNDER THE VEHICLE
7
Checking steering box rack covers
• •
8
Checking wear of brake discs and shoes
• •
6
Cleaning rear axle oil breather
•
7
Checking steering column, articulation and linkage
•
9
Checking steering box fixing
•
10
Checking universal joints and propeller shaft fixing
•
CHECKS IN THE CAB
•
Checking parking brake travel
• •
EXTERNAL CHECKS
11
Checking headlight adjustment
•
DIAGNOSTICS
•
Check-up engine EDC system with MODUS - IT 2000 - E.A.SY.
•
ON-ROAD TESTS
•
Functional testing on the road
• •
(
1
) Replace every four years. Replace every 60.000 km under harsh conditions of use (dust and/or heat).
(*) If the “clogged filter” warning lamp lights up on the instrument panel, the filter must be replaced before the programmed replacement interval