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FAULT: the burner  turns on well but turns off immediately after. 
REMEDY: 
-

 

check the pilot flame, the air calibration and that the burner appliance 
works correctly. 

 
 
FAULT: the burner is difficult to be adjusted and/or no output. 
REMEDY: 
-

 

check for the cleannes of burner, boiler, boiler/flue pipes and flue; 

-

 

check the hermetic seal of the smoke circuit (door, smoke box, boiler/flue 
connection); 

-

 

check that the fuel supply is flowing  regularly and verify the effective 
power of the burner; 

-

 

check for the presence of scale and carry out a chemical washing 

 
 
FAULT: the boiler gets easily covered with soot. 
REMEDY: 
-

 

check the buener regulation (smoke analysis); 

-

 

check the fuel quality; 

-

 

check the flue for clogging and the cleannes of the burner air intake (dust). 

 
 
FAULT: the boiler does not reach set temperature. 
REMEDY: 
-

 

check that the smoke side and water side of the boiler are clean; 

-

 

check the combination, regulation and performance of the burner; 

-

 

check the regulation of the pressure switches and that they work 
correctly; 

-

 

check the position of the thermostat gauges; 

-

 

ensure that the boiler capacity is appropriate for the plant. 

 
 
FAULT: the safety thermostat intervenes. 
REMEDY: 
-

 

check electric wires; 

- check that the gauges bulbs are positioned correctly and all thermostats are 
working correctly. 
 
 
 
 
 
 
 

 

 

GENERAL SAFETY RULES

 

 
The use of any component utilising energy power, fuels and water requires 
that  certain fundamental rules be respected, such as: 
 
Do not allow children or unskilled people to use the appliance; 
 
If you notice smell of gas, do not turn on electric switches, household 
appliances, telephone or any other objects that could cause sparks. If this is 
the case: 
- open doors and windows immediately to clear the air in the room; 
- turn off the fuel taps; 
- contact professional qualified personnel. 
 
Do not touch the appliance with wet or damp parts of the body and/or with 
bare feet. 
Do not perform any maintenance  and  cleaning operations without having 
disconnected the electric power and turned off the fuel supply tap(s). 
 
Do not pull, disconnect, unwind electric cables coming from the boiler, even if 
they are disconnected from the mains supply. 
 
Do not block or reduce the ventilation openings in the room to prevent the 
formation or toxic and explosive mixtures caused by gas leakage; it is also 
uneconomic and polluting because it causes bad combustion. 
 
Do not expose the appliance to atmospheric agents. 
The generator has not been designed to work outdoors and is not provided 
with automatic anti-freezing systems. Keep the boiler turned on in freezing 
conditions. 
 
Other important warnings  to be respected: 
 
- If the power cable of the appliance is damaged, have  it replaced by 
professionally qualified personnel; 
- do not fix (and do not allow other persons to fix) electric cables on the 
system pipes  or near sources of heat; 
- ensure that the earthing cables of the appliance are not connected to the 
water system; 
- do not touch the hot parts of the system (in particular the door and the 
smoke box) as they normally remain hot even for some time after the 
appliance has been turned off. 
In the event of a water leak, turn off the system and contact exclusively 
professionally qualified personnel. 
 

Summary of Contents for SUPERAC 1045 SUPERAC 1220

Page 1: ...RONA Italy Telefono 045 6680082 Telefax 045 6680051 P IVA 02835480233 e mail info ivarindustry it Web site www ivarindustry it code ist Superac ing rev 01 INSTRUCTIONS BOOKLET F o r i n s t a l l a t i o n u s e a n d m a i n t e n a n c e HOT WATER BOILERS SUPERAC ...

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Page 3: ...in this booklet and have regular maintenance performed by qualified personnel We would like to remind you that failure to follow the instructions contained in this booklet may invalidate the guarantee 0 0 8 5 IMPORTANT It is possible to install on these boilers even other burners that are not included in the enclosed lists provided that the required values of furnace thermal output and counterpres...

Page 4: ...allation premises page 15 Discharge of combustion products page 15 Hydraulic connection page 16 Electrical system page 17 The condensate problem page 17 Fuel supply page 19 Burner connection page 19 Cover assembling only SUPERAC 93 1045 page 20 Control panel assembly page 22 ASSISTANCE AND MAINTENANCE Preliminary operations prior to first start up page 23 First start up page 24 First start up and ...

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Page 7: ...ve regular maintenance performed by professionally qualified personnel following the manufacturer s instructions Any repairs to the appliance must be carried out using only original spare parts If you decide not to use the appliance for a long period ensure you have professionally qualified personnel to carry out the necessary operations to preserve the generator set the boiler main switch and the...

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Page 10: ...e If you notice smell of gas do not turn on electric switches household appliances telephone or any other objects that could cause sparks If this is the case open doors and windows immediately to clear the air in the room turn off the fuel taps contact professional qualified personnel Do not touch the appliance with wet or damp parts of the body and or with bare feet Do not perform any maintenance...

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Page 13: ...f The electrical diagram is housed inside the control panel An electronic climate adjusting system can be installed on request and provides the boiler temperature adjustment as well as many other auxiliary functions CHECKS AFTER BOILER CLEANING OPERATIONS After performing maintenance and cleaning operations repeat the preliminary start up inspection see page 23 check the burner calibration and per...

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Page 16: ...elease the regulation jam nuts without let them go out from the bush seat of the door tighten the locking screw only as far as required to censure a uniform airtight closure lock the regulation jam nuts against the door bush Normally at all maintenance operations the door adjustment should be inspected CLEANING THE BOILER The boiler should be cleaned at least once a year to remove carbon deposits ...

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Page 18: ... 899 1027 1156 kW Furnace counterpressure 3 3 4 3 4 8 4 5 5 6 5 4 6 mbar Water side loading loss t 15 C 18 22 28 18 25 33 40 mbar Boiler water content 402 402 476 697 795 733 817 dm3 Max boiler working pressure 6 6 6 6 6 6 6 bar Min boiler return temperature allowed 50 50 50 50 50 50 50 C Max boiler temperature allowed 100 100 100 100 100 100 100 C Weight in empty conditions 900 910 1000 1270 1400...

Page 19: ...Weight in empty conditions 2100 2350 3450 3850 5200 5800 8000 kg ...

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Page 21: ...s from approx 170 200 C When the boiler is working the pressure of the water contained in the system increases Therefore ensure that its highest value does not exceed the boiler max pressure MAINTENANCE Periodical maintenance is essential for safety output and the generator life span Furthermore it is mandatory and it must be carried out by professional qualified personnel Before any servicing it ...

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Page 24: ...nce for the gaskets of the door of the burner plate and of the smokebox to prevent leakage of toxic and therefore hazardous combustion fumes into the boiler room To guarantee the perfect seal warm tighten The weight of the overhanging burner tends to loosen the gasket of the door at the top IDENTIFICATION ELEMENTS The appliance can be identified through the TECHNICAL PLATE that contains the perfor...

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Page 26: ...the system will run automatically In case of ignition failures or malfunctioning turn off the appliance and contact professionally qualified personnel PRELIMINARY OPERATIONS PRIOR TO STARTING UP FOR THE FIRST TIME Before starting up check that the gauges of setting and control instruments have been correctly positioned in the bulbs ensure that the turbolators do not protrude from the front of smok...

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Page 29: ...URNING OFF In the event of temporary periods of inactivity week ends short trips etc with no danger of frost follow the procedure below turn off the main switch on the control panel OFF turn of the plant main switch CAUTION if there is danger of frost do not carry out the above operations but set the ambient thermostat on approx 10 C In the event of a long period of inactivity follow the procedure...

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Page 31: ...eal the fissure of the burner nozzle is placed into the boiler furnace Handle the boiler body using appropriate equipment using the lifting hooks of the boiler upper part Due to ist heavy weight it should not be handled manually 12 Position the superior covers 4 5 on the boiler Before joining them together prepare the control panel 6 as specified below and fix it on the right superior panel as fol...

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Page 33: ...bber hose remove the intake on the flame pilot light and close the hole with a tap ø 1 8 GAS The fuel connections to the burner must be positioned in order to permit complete opening of the boiler door with the burner fitted COVER ASSEMBLING only SUPERAC 93 1045 WARNING carry out the cover assembling after finished the installation works Extract the mineral wool 1 from the furnace and wrap it arou...

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Page 36: ...fety and control devices prescribed by the current regulations Never use the plant fuel pipes to earth electric or telephone systems Ensure that the boiler can be fed with the type of fuel that will be used BURNER CONNECTION For installation of the burner the electrical connections and the necessary settings consult the burner instruction manual Ascertain that the correct type of burner has been c...

Page 37: ...ons and minimum distances provided for by the current regulations and is provided with suitably sized air vents The flat surface of the boiler must be positioned horizontally The flat surface should be raised from the floor CAUTION if the burner is supplied with combustible gas with specific weight higher than the specific weight of air the electric parts must be positioned above 0 5 meters from g...

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Page 40: ... the heating system water and the sanitary water as the former is not drinkable After c onnection to the hydraulic system ensure that the latter is completely de aerated You are advised to insulate the heating system pipes to avoid heat dispersion resulting in increased fuel consumption and environmental pollution ELECTRICAL SYSTEM The electrical system must comply with the current regulations and...

Page 41: ... mm B 1990 1990 2290 2345 2545 2545 2795 mm H 1150 1150 1150 1280 1280 1280 1280 mm A1 1000 1000 1000 1200 1200 1200 1200 mm Dimensions B1 1512 1512 1812 1814 2014 2014 2264 mm d 595 595 595 640 640 640 640 mm e 625 625 625 625 625 625 625 mm f 792 792 1092 974 1174 1174 1424 mm r m 80 80 80 100 100 100 100 DN Fittings v 2 2 2 65 65 65 65 DN s DN 250 250 250 350 350 350 350 mm MODEL S U P E R A C ...

Page 42: ...Fittings v 80 80 100 100 125 125 125 DN s 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 DN 400 400 450 450 500 500 600 mm ...

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