IV Produkt EcoHeater 060 Operation And Maintenance Download Page 3

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Table of Contents

1 Safety precautions

1.1 Lockable safety switch

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1.2 Inspection doors

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1.3 Electrical connection

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1.4 Compressor section

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2 General

2.1 Intended use

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2.2 Manufacturer

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2.3 Designations

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2.4 CE marking and EU Declaration of Conformity

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2.5 Maintenance

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2.6 Handling of refrigerant

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2.7 Extended warranty

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2.8 Spare parts

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2.9 Dismantling and decommissioning

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3 Technical description

3.1 Design

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3.2 Function

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4 Wiring instructions and fuse protection

4.1 Wiring diagrams

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4.2 Recommended fuse protection and power supply

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4.3 Wiring instructions

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5 Operation

5.1 Commissioning

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5.2 Commissioning combustion gas bypass

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6 Maintenance instructions

6.1 Service schedule

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6.2 Filters (code ELEF)

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6.3 Fan unit (code ENF)

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6.4 Damper (code EMT-01)

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6.5 Combustion gas bypass (code EHP-B)

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6.6 Sound attenuator (code EMT-02)

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6.7 Compressor section (code EHP-C)

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7 Troubleshooting

7.1 Troubleshooting in the event of an alarm

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7.2 Troubleshooting via symptoms and status message

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7.3 Alarm reset

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Summary of Contents for EcoHeater 060

Page 1: ...Translation of the original instructions Operation and Maintenance NEW EcoHeater 060 300 Order number Project ...

Page 2: ...rts and accessories Damper code EMT 01 Sound attenuator code EMT 02 Combustion gas bypass code EHP B Size 060 100 150 190 240 300 Filter Coarse 65 G4 ePM10 60 M5 ePM2 5 50 M6 ePM1 50 F7 ePM1 70 F8 ePM1 85 F9 ePM1 70 C7 Aluminium ...

Page 3: ...sign 8 3 2 Function 9 4 Wiring instructions and fuse protection 4 1 Wiring diagrams 12 4 2 Recommended fuse protection and power supply 12 4 3 Wiring instructions 13 5 Operation 5 1 Commissioning 14 5 2 Commissioning combustion gas bypass 15 6 Maintenance instructions 6 1 Service schedule 16 6 2 Filters code ELEF 17 6 3 Fan unit code ENF 20 6 4 Damper code EMT 01 23 6 5 Combustion gas bypass code ...

Page 4: ... open the inspection doors WARNING Rotating fan impeller risk of personal injury Shut down the unit via the service switch in the control equipment then turn the safety switch to the 0 position and lock it Wait at least 3 minutes before opening inspection doors NB The doors in front of moving parts should normally be locked there are no safety guards Before carrying out work unlock the doors with ...

Page 5: ...se and installation in other environments are prohibited unless spe cifically permitted by IV Produkt AB 2 2 Manufacturer The EcoHeater extract air heat pump is manufactured by IV Produkt AB Sjöuddevägen 7 SE 350 43 VÄXJÖ 2 3 Designations The EcoHeater extract air heat pump comprises two sections a fan section and compressor section as well as a possible combustion gas bypass Each section has a mo...

Page 6: ...arge of maintaining the building or through a contract with a well reputed service company Service and repair of the refrigerant circuit are carried out by a certified refrigeration technician 2 6 Handling of refrigerant The following information summarises the requirements and guidelines for han dling the refrigerant used in cooling units For further information see the F gas Regulations The unit...

Page 7: ...rvice and maintenance 2 7 Extended warranty In cases in which the equipment delivered falls under a 5 year warranty in ac cordance with ABM 07 with supplement ABM V 07 or in accordance with NL 09 with supplement VU13 the IV Produkt Service and Warranty Manual is supplied with the product In order to lay claim to an extended warranty a complete documented and signed IV Produkt Service and Warranty ...

Page 8: ...soldered plate heat exchanger between refrigerant and the liquid side frost protected evaporation water outlet for outdoor operation and integrated control equipment with electri cal connection The cooling circuit is integrated in the compressor section The compressor and control components are shielded from the extract air stream The cooling circuit is factory tested and built in accordance with ...

Page 9: ...ondensate drain frost protected for outdoor configuration GT3 Temperature sensor outdoor air north east location EP1 Low pressure sensor cooling circuit GT4 Temperature sensor exhaust air ET1 Pressure sensor cooling circuit suction gas GT5 Temperature sensor water out CT1 Temperature sensor compressor sump GT6 Temperature sensor water in LT12 Temperature sensor liquid line OT1 Temperature sensor h...

Page 10: ...the speed of the compressor is reduced If GT4 temperature sensor exhaust air is lower than 12 C the compressor cannot be started If GT4 temperature sensor exhaust air is more than 3 C lower than GT2 temperature sensor extract air the compressor cannot be started If GF1 water flow sensor registers too low flow the compressor cannot be started Restart occurs automatically when the permitted flow is ...

Page 11: ...use protection refer to docs ivprodukt com Technical Data To activate the function do the following on the Carel control unit IV Produkt 087 Demand 083 Status UnitOn Inv ON 1 Press the circle button 2 Press the down arrow to highlight status I O 3 Press the enter button 4 Press the up arrow to access the Current limit menu 5 Press the enter button so that the cursor starts flashing 6 Press the up ...

Page 12: ...fuse protection 4 1 Wiring diagrams For wiring diagrams see order unique electrical diagrams enclosed with the delivery of a unit or on docs ivprodukt com Control diagram 4 2 Recommended fuse protection and power supply Power supply is connected to the switch in the compressor section For recommended fuse protection and power supply refer to docs ivprodukt com Technical Data ...

Page 13: ...ALARM OUTDOOR AIR SENSOR GT3 Option 2 Temperature control internal radiator curve code STA 09 208 207 221 222 226 225 209 210 224 223 N L 1 PE L 3 L 2 1 N 5 3 2 HB1 N 6 4 FLOW TEMP SENSOR GT7 POWER SUPPLY 3 400V 50Hz OUTDOOR AIR SENSOR GT3 INTERLOCK FROM CIRCULATION PUMP GROUP ALARM CENTRAL FIRE ALARM WHERE FITTED OPEN CONTACT IN THE EVENT OF ALARM Option 3 Temperature control of accumulation tank...

Page 14: ...mmissioning EcoHeater for an occupied property the fan section must be started immediately after installation to avoid disruption to the property s ventilation The compressor section is then commissioned separately NB It is important that the oil inside the speed controlled compressor crankcase is warm before starting the heat pump The crankcase heat ing must be switched on long enough before the ...

Page 15: ...ccording to the wiring instructions see order unique wiring diagrams enclosed with the delivery of the unit or on docs ivprodukt com Control diagram 2 Shows Control Send and Return open mode Yes on the Climatix display Main menu Unit Damper control Fire damper If error messages are displayed address any errors 3 Has a working end position function Go to Start manual test on the Climatix display Ma...

Page 16: ... date date date date Filter ELEF Check pressure drop Change filter if necessary 17 signature signature signature signature Fan unit ENF Visual inspection Clean if necessary Check the air flow 20 signature signature signature signature Damper EMT 01 Visual inspection Clean if necessary Check tightness 23 signature signature signature signature Combustion gas bypass EHP B Visual inspection Clean if ...

Page 17: ...e dust separation efficiency varies considerably between various filter types The dust collecting efficiency also varies substantially Use filters of the same quality and capacity when you change them The filters are designed for one time use If they become clogged the unit will lose capacity Filter data For filter data refer to Filter Overview under Documentation at ivprodukt docfactory com For c...

Page 18: ...drop across them exceeds the spec ified final pressure drop It is important to stop the unit before changing filters to prevent dust from coming loose and being drawn into the unit Also carry out a visual inspection of the filter for damage and deposits The final pressure drop is specified on the filter section decal filled in when the air handling unit is put into operation Art Nr 19121 1101_02SV...

Page 19: ...easurement cables to the hatch post in order to open the inspection hatch 3 Wait until the fans have stopped then open the inspection hatch WARNING Positive pressure inside the unit risk of personal injury Allow the pressure to drop before you open the inspection doors 4 Release the eccentric rails Eccentric rails 5 Remove the old filter by pulling it towards you Discarded filters should be dispos...

Page 20: ...nd units The fan speed is regulated to provide correct air flow If the fan generates a low er air flow this will impair the function of the ventilation system If the extract air flow is too low the ventilation capacity will be unsatisfactory If a centrifugal fan is rotating in the wrong direction the air flow will still go the right way but with a considerable reduction in capacity Therefore check...

Page 21: ... 3 and pull out the fan unit 2 Check that the fan impeller rotates easily is in balance and does not vibrate Also check that the fan impeller is clean from any accumulation of particles Imbalance may be due to a coating or damage to the fan impeller blades 3 Listen to the sound from the motor bearings If the bearings are in good condition you will hear a slight purring sound A scraping or pounding...

Page 22: ...ry cloth In the event of heavy soiling use an environmentally friendly degreasing agent The motor is likely to overheat inside if thick layers of dirt prevent air from entering the motor to cool the stator structure 4 Vacuum the unit so that dust is not blown out into the duct system 5 Clean the other parts in the same way as the fan impellers Check that the inlet cones are securely mounted 6 Refi...

Page 23: ...letely the air flow is reduced leaks leading to increased energy use Inspection 1 Check the function of the damper actuator 2 Check that damper tightens when closed If they are not sealed adjust the damper actuator to make the damper tight 3 Check the sealing strips 4 If the damper is not working check that there are no screws penetrating the drive mechanism damper blades to interfere with damper ...

Page 24: ...us problems Inspection 1 Check the function of the damper actuator 2 Check that damper tightens when closed follow point 3 under Commissioning combustion gas bypass on page 15 If they are not sealed adjust the damper actuator to make the damper tight 3 Check the sealing strips 4 If the damper is not working check that there are no screws penetrating the drive mechanism damper blades to interfere w...

Page 25: ...ce 6 6 Sound attenuator code EMT 02 The purpose of the sound attenuator is to reduce the sound power level in the system Inspection Check that the baffle elements are intact and have clean surfaces Take action if necessary Cleaning Vacuum and or wipe all surfaces with a damp cloth In the event of heavier soil ing rotating nylon brushes can be used ...

Page 26: ...ng circuit and com pressor page 27 Inspection Check 1 The coil fins to detect possible mechanical deformity 2 the drip tray and drain clean if necessary 3 frost protection for outlet pipes 4 traces of oil residues which may indicate leakage on the refrigerant circuit For service and repair of the refrigerant circuit call a certified refrigeration technician Cleaning If the fins on the coil are dir...

Page 27: ...lter replacement ELEF on page 17 3 Open the inspection hatch 3 Close the inspection door after completing the service operation Access via the service hatch 1 Shut down the unit via the service switch in the control equipment then turn the safety switch to the 0 position and lock it 2 Remove the service hatch 3 Close the service hatch after completing the service operation Access via the control c...

Page 28: ... 118 Compr 1 Low evaporation pressure displayed YES Insufficient refrigerant volume Look for leakage seal the leak and top up with refrigerant For requirements and guide lines for handling refrigerant see 2 6 Hand ling of refrigerant page 6 No or too low air flow across the heat recovery coil Check adjust the flow Defective expansion valve Check replace NO Is the LED flashing red on the frequency ...

Page 29: ...ck from Climatix missing Move CHANGEOVER SWITCH SERVICE to Auto UnitOn 1 The demand indicator is lower than 10 menu in Climatix Heat de mand 1 Check external control 0 10 VDC heat curve and temperature sensor outdoor air 2 The start delay for the compressor has not counted down to 0 2 Wait or jump start FrostTemp 1 The difference between the return air temperature and extract air tempera ture is g...

Page 30: ...m initiated by the frequency inverter or the safety circuit the compressor stops The alarm is displayed on both Climatix and the Carel display In the event of an alarm take corrective action to correct the fault and then press the Alarm reset button on the Carel display for 3 seconds If the safety circuit alarm trips repeatedly an authorised refrigeration service company must be called in ...

Page 31: ... 075 88 00 Control support 46 0 47 075 89 00 styr ivprodukt se Service 46 0 47 075 89 99 service ivprodukt se Spare parts 46 0 47 075 88 00 spareparts ivprodukt com Visit us at www ivprodukt com Documentation for your unit docs ivprodukt com Technical documentation docs ivprodukt se ...

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