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ITW SIMCO ION MCM 30, Installation And Operating Instructions Manual

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ITW SIMCO ION MCM 30 Installation And Operating Instructions Manual Download Page 2

A2

5201088  Rev.  C

MCM 30 Electrostatic Charging Generator

TABLE OF CONTENTS

1. Notes and Cautions ............................................................................ 1

2. Introduction...................................................................................... 2

3. Specifications ................................................................................... 4

4. Installation ...................................................................................... 5

5. Operation ........................................................................................ 9

6. Maintenance ...................................................................................11

7. Troubleshooting ................................................................................12

8. Accessories and Parts ........................................................................13

9. Warranty ........................................................................................13

Summary of Contents for SIMCO ION MCM 30

Page 1: ...MCM 30 Electrostatic Charging Generator 5201088 Rev C INSTALLATION AND OPERATING INSTRUCTIONS MCM 30 Electrostatic Charging Generator ...

Page 2: ...30 Electrostatic Charging Generator TABLE OF CONTENTS 1 Notes and Cautions 1 2 Introduction 2 3 Specifications 4 4 Installation 5 5 Operation 9 6 Maintenance 11 7 Troubleshooting 12 8 Accessories and Parts 13 9 Warranty 13 ...

Page 3: ... Maintenance Manual before operating Failure to follow instructions may result in damage to the power unit MCM 30 Electrostatic Charging Generator and or personal injury 2 The AC power adapter is supplied with a 3 prong inlet plug which must be inserted into an appropriate properly wired and grounded receptacle outlet 3 A factory qualified service technician must perform component service and repa...

Page 4: ...continuous indication of the unit s operating condition and level of the adjustable output The MCM 30 is powered from 24VDC input The input voltage is supplied from the provided AC power adapter which is plugged into the terminal block in the end of the unit The Simco Ion AC power adapter also supplies the required electrical machine ground connection The input voltage may alternately be supplied ...

Page 5: ...3 5201088 Rev C MCM 30 Electrostatic Charging Generator MCM 30 Face View MCM 30 End View ...

Page 6: ...Indicators OUTPUT 10 green LED bar graph multi function output current and output voltage MODE Voltage green LED Current green LED STATUS Overload red LED Fault red LED Remote Program green LED Status yellow LED HV Output green LED Power green LED Interface Connections 12 Position terminal block provided at end panel for standard auxiliary power input fault alarm output connections and remote cont...

Page 7: ...ion Electrical Connections Connect the charge applicator to the high voltage outlet port using the SLCC spring loaded cable connector on the charge applicator Hand tighten connector only NOTE Keep high voltage wiring and low voltage wiring separated DO NOT route high voltage wiring along with low voltage wiring Intermixing high voltage wiring with low voltage wiring increases the risk of inductive...

Page 8: ...rminal Block power connections for remote PLC operation Position 1 2 3 4 5 6 7 8 9 10 11 12 Function 24 VDC GND K1 NC K1 COM K1 NO REMOTE PRG 0 5V REMOTE PRG ENABLE ENABLE HV on off COMM A COMM B GND aux 24 VDC aux 24VDC Adapter 24VDC Adapter Open collector from PLC to remotely control unit ON OFF Note that the MCM 30 power switch must be set to ON to allow remote control of high voltage output on...

Page 9: ...or 24VDC 10mA Note that the MCM 30 power switch must be set to ON to allow remote control of high voltage output on off Position 9 COMM A RJ485 communication port TX RX Position 10 COMM B RJ485 communication port TX RX Consult Simco Ion customer service for more information on this option Position 11 GRD aux provides a local source of ground for control functions of Pin 6 Pin 7 and Pin 8 GND aux a...

Page 10: ...Closed NC Positon 5 Normally Open NO Position 4 Common COM K1 SPST Relay Dry Contacts MCM 30 in Fault Alarm or Power Off K1 SPST Relay Dry Contacts MCM 30 in Normal Operation with Power On Position 3 Normally Closed NC Positon 5 Normally Open NO Position 4 Common COM Fault Relay Schematic example relay operation K1 inside MCM 30 NOTE Verify that the mounting and connections of the MCM 30 charging ...

Page 11: ...r graph will display the output current After approximately five 5 the unit will revert to displaying the output voltage Current Mode Function In Current Mode operation the Current Mode LED will be lit the MCM30 will display the output current on the bar graph Pressing the Mode Setup button will cause the Voltage Mode LED to light and the output LED bar graph will display the output voltage After ...

Page 12: ...s to be recorded MODE LEDS Green LEDs indicate the Mode of operation set on the MCM 30 Voltage Mode Where the voltage is fixed to a predefined level and the MCM 30 adjusts the output current automatically Current Mode Where the current is fixed to a predefined level and the MCM 30 adjusts the output voltage automatically until the maximum output voltage of 30KV is reached If the LED is FLASHING in...

Page 13: ...e desired pinning is achieved 4 Save this setting to the flash memory per the MODE SETUP procedure in this manual 5 The MCM 30 is now ready for service NOTE In setting the output in Current Mode the pinning applicator should be adjusted so as to limit the output voltage to approximately 24KV This will allow the MCM 30 to automatically adjust the output voltage up to 30KV to compensate for atmosphe...

Page 14: ...SSIBLE CAUSE CORRECTIVE ACTION MCM 30 FAILS TO OPERATE GREEN INDICATOR OFF AC ADAPTER NOT CONNECTED CHECK ALL ELECTRICAL CONNECTIONS REPLACE AC ADAPTER AC ADAPTER DEFECTIVE MCM 30 FAILS TO OPERATE CHARGING DEVICE GREEN INDICATOR ON CHARGING DEVICE CONNECTIONS LOOSE TIGHTEN CHARGING DEVICE CONNECTORS INTO POWER SUPPLY MCM 30 INDICATES FAULT RED INDICATOR ON CHARGING DEVICE DIRTY OR DEFECTIVE CLEAN ...

Page 15: ...rtation prepaid and insured for its replacement cost Prior to returning any goods for any reason contact Simco Ion Customer Service at 215 822 6401 for a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connecte...

Page 16: ...0 Electrostatic Charging Generator 5201088 Rev C Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www Simco Ion com customerservice Simco Ion com 2011 Simco Ion Printed in the U S A ...

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