ITW SIMCO ION IQ Power HL Sensor Installation And Operating Instructions Manual Download Page 15 | Manualshive

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ITW SIMCO ION IQ Power HL Sensor Installation And Operating Instructions Manual Download Page 15

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IQ Power HL Sensor

5201252 Rev. A

5. OPERATION

NOTE

– Before switching on power; ensure units are properly grounded and the

Sensor, Isolation Barriers & Sensor Interface are all properly installed.

Operation of sensor is controlled through the IQ Power Control Station. In operation, a

device icon appears on the IQ Power Control Station Home Page. Tapping on the device

icon for the sensor interface or neutralizer enters a page with a tab containing information

about each sensor. This includes descriptive information such as the device name and

firmware revision levels. User inputs such as the sensor mounting distance (critical for

correct calibration), warning and alarm set points, device name and add’l info. Output

information includes web voltage for each sensor. Warning and alarm outputs are also

included in these pages.

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Summary of Contents for SIMCO ION IQ Power HL Sensor

Page 1: ...5201252 Rev A IQ Power HL Sensor IQ Power HL Sensor INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...ATIONS 4 4 INSTALLATION 5 Unpacking 5 Mechanical Installation 5 Intrinsic Safety Barriers 7 Sensor Interface 7 Electrical Connections 8 Purge Gas 10 Sensor Number 10 Set Up 11 5 OPERATION 13 6 MAINTENANCE 14 Cleaning 14 Calibration 14 7 TROUBLESHOOTING 15 8 PARTS ACCESSORIES 16 9 WARRANTY SERVICE 17 ...

Page 3: ...he following notes for safe installation and operation 1 Read instruction manual before installing or operating equipment 2 Only qualified service personnel are to perform installation and repairs 3 All equipment must be properly grounded including machine frame to which the equipment is mounted 4 Disconnect input power before connecting or disconnecting any equipment NOTE SENSITIVE ELECTRONICS Ri...

Page 4: ... prevent ignition of flammable or combustible atmospheres disconnect power before servicing AVERTISSEMENT Risque d incendie Pour éviter l inflammation d atmosphères inflammables ou combustibles débrancher l alimentation avant l entretien WARNING Sensor is not galvanically isolated install according to NEC or CEC as required by your local regulations AVERTISSEMENT Le capteur n est pas isolé install...

Page 5: ...Sensor Interface The IQ Power Sensor Interface provides connection for up to eight 8 IQ Power HL Sensors and connects to the IQ Power system through a convenient modular cable The interface also provides indicators for sensors connected and overall system status The IQ Power Sensor Interface and Intrinsic Safety Barriers must be located outside the hazardous area see Figure 3 Control Drawing 51500...

Page 6: ...pressed air or nitrogen Gas Input Connection OD Tubing Quick Disconnect Operating Temperature 40 C 104 F max Operating Humidity 70 RH max no dewing permissible Operating Distance Voltage 2 50 mm 20 kV max 3 75 mm 25 kV max 4 100 mm 30 kV max factory default setting 6 150 mm 40 kV max 8 200 mm 50 kV max 10 250 mm 60 kV max Dimensions 260L x 32 5W x 44 5H mm 10 25 L x 1 28 H x 1 75 H Weight 0 68 kg ...

Page 7: ...erfere with charge measurement NOTE For CLFB applications DO NOT mount sensor upstream of a static neutralizing bar Sensor must be mounted downstream of static neutralizing bar see Figure 2 2 Install at an optimum distance from material to be measured Mounting distance is related to maximum static charge anticipated The higher the anticipated charge the further the sensor should be mounted from ma...

Page 8: ...NOTE SENSITIVE ELECTRONICS Risk of equipment damage Do not install sensor with charged materials present Sensor must already be connected to system in presence of charged materials NOTE SENSITIVE ELECTRONICS Risk of equipment damage Avoid sharp blows to sensor Dropping sensor may cause damage to sensor element Sensor should be mounted on a structure that is free of vibration Figure 1 IQ Power HL S...

Page 9: ... and out of the hazardous area Secure cable to prevent damage Intrinsic Safety Barriers Mount Intrinsic Safety Barriers not included between IQ Power HL Sensor and Sensor Interface The barriers must meet requirements in the Control Drawing 5150010 Barriers must be mounted outside hazardous area and installed according to the manufacturer s instructions packaged with barrier Note that two barriers ...

Page 10: ...8 IQ Power HL Sensor 5201252 Rev A Electrical Connections Figure 3 IQ Power HL Sensor Control Drawing 5150010 ...

Page 11: ...uired by barrier manufacturer for connection to barrier Connect each cable to the HAZ side of the appropriate barrier see Figure 3 Control Drawing 5150010 Note that one cable from sensor has a red jacket this is the cable that carries power to the sensor The other cable with a black jacket carries digital communications to and from the sensor 3 Connect Intrinsic Safety Barriers to Sensor Interface...

Page 12: ...2 5 psi 7 to 17 kPa Connection to sensor bar is made with a outside diameter tubing quick disconnect Tubing must be clean and may include typically used tubing materials such as nylon polyethylene or polyurethane To connect sensor assembly make sure tubing is cut cleanly and not at an angle then simply push tubing into fitting on end of bar NOTE Do not apply more than 10 psi 70 kPa to the purge ga...

Page 13: ...Device Name A user editable name to identify specific Sensor Interface Sensor Quantity The number of sensors connected to sensor interface Mounting Distance A user entered dimension the spacing between face of sensor and web surface being measured The factory default mounting distance is 4 100 mm NOTE This information Mounting Distance MUST be correct It is used by sensor for calibration If this i...

Page 14: ...n checking troubleshooting alarm sensing connections Closed Loop Feedback CLFB Mode The IQ Power HL Sensor can be used as part of a closed loop feedback system to control an IQ Power Static Bar In this configuration the ion output from the static bar is optimized to provide the best possible web neutralization If the IQ Power HL Sensor is connected to the system through a static neutralizing power...

Page 15: ... Power Control Station Home Page Tapping on the device icon for the sensor interface or neutralizer enters a page with a tab containing information about each sensor This includes descriptive information such as the device name and firmware revision levels User inputs such as the sensor mounting distance critical for correct calibration warning and alarm set points device name and add l info Outpu...

Page 16: ... combustibles débrancher l alimentation avant l entretien Cleaning Clean sensor assembly using a lint free wiper moistened but not saturated with isopropyl alcohol Use caution and avoid contact with sensor aperture Allow sensor to dry completely before applying power Calibration Sensors should be calibrated to ensure accurate measurement Calibration is performed at the factory or authorized servic...

Page 17: ... high web voltage Increase Alarm Setpoint to eliminate nuisance alarms Fault indicator on interface flickering Comm indicator illuminated Internal fault in interface Cycle power to interface to see if fault clears Fault indicator and a sensor number indicator on interface are flickering Comm indicator illuminated Wiring problem between sensor and interface Check sensor wiring for cuts or breaks Ch...

Page 18: ...ACCESSORIES Part Description Part Number IQ Power HL Sensor 4016501 Perforated Mounting Strip 4750079 Connector Kit Sensor to Interface 5051864 Intrinsically Safe Barrier Kit 5051866 Red Black Cable for between Barrier and Interface ONLY 4810324 ...

Page 19: ...ll returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced anyone other than an authorized factory representative The warranty does not apply when Simco Ion parts and equipment have been energized by other than the approp...

Page 20: ...5201252 Rev A IQ Power HL Sensor Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2016 Simco Ion Printed in the U S A ...

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