ITW Simco-Ion Dual Phase+ Installation And Operating Instructions Manual Download Page 7

5

Dual Phase+ Power Supply

5100636 Rev. F

4.  Cut the high voltage cable to the desired length.  Be sure to allow additional 

length to reach the high voltage output terminal blocks inside the power unit’s 

case.

5.  Strip 3/8” insulation from the end of the high voltage cable and insert the cable 

through a straight-through fitting.

6.  Loosen one of the connection screws on the high voltage output terminal block. 

Insert the stripped end of the cable under the screw and tighten.  Tighten the 

straight-through fitting until snug. Pull gently on the cable to make certain the 

connection is secure.

AC Line Power (Low Voltage) Connections

CAUTION 

 

Do not apply line voltage to the Power Unit until all grounds 

and high voltage connections have been completed and the static neutralizer 

has been installed.

1.  Connection should be made only to a 3-wire 120V, 60 Hz AC source.
2.  For rigid cable connection to the power unit: the use of local code approved 

solid 3-conductor cable through ½” size conduit with approved fittings is 

recommended (not supplied).  On installations subject to Canadian Standards 

Approval: the use of conduit is required.  

3.  For flexible connection to power unit: the use of local code approved 

3-conductor line cord is recommended (not supplied).  Secure line cord to 

power unit with an approved cable clamp.

4.  Connect the power source to the black and white leads using proper size wire 

nuts.  Connect the grounded conductor to the ground post.

NOTE 

 

If the static neutralizer is to be used on machinery, it is recommended 

that the power unit’s input wiring be connected to the machine’s RUN 

button.  This will enable the power unit to be turned ON and OFF with the 

machine.

Warning / Fault Conditions

The Dual Phase+ generates warning and fault conditions based on the operational 

conditions of connected hardware. Warning conditions indicate that material 

(typically metalized film) is congesting the connected Conveyostat and impeding 

the output of one or more ionizer bars. The Warning condition is indicated by a 

yellow light. It is normal that the warning condition may be intermittent. Even 

with the Warning indicated, the Dual Phase+ continues to produce ionization in 

the Conveyostat system. If the Warning is indicated continuously, service should be 

scheduled to remove material trapped in the Conveyostat. 

Summary of Contents for Simco-Ion Dual Phase+

Page 1: ...Dual Phase Power Supply 5100636 Rev F Dual Phase Power Supply INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...DESCRIPTION 2 3 SPECIFICATIONS 2 4 INSTALLATION 2 Mounting and Grounding 3 High Voltage Connections 4 AC Line Power Low Voltage Connections 5 Warning Fault Conditions 5 Remote Interface 6 Remote Interface Box Option 7 5 OPERATION 8 6 TROUBLESHOOTING 9 7 MAINTENANCE 9 8 WARRANTY 9 ...

Page 3: ...al before operating or installing device 3 Qualified service personnel must do installation and repairs 4 Ground the frame of the machine on which the power supply and neutralizing bars are mounted 5 Disconnect supply voltage to power supply before connecting neutralizing bar to the high voltage terminal strip CAUTION Electrical Shock Hazard Do not touch bar when power supply is energized Disconne...

Page 4: ...e panel 4 INSTALLATION Before placing the static neutralizer and the Dual Phase Power Supply in operation be sure that all grounds and connections have been made as described in the following steps Turn the power OFF when the equipment is not in use a The power unit supplied is selected by the factory depending on the type of static neutralizer to be powered Therefore the power unit must be used o...

Page 5: ...e of the power unit Be sure to position it so that the power unit s case is properly grounded in order to ensure safe and efficient operation of the static neutralizer 2 Ground the Dual Phase Power Supply by the following method When installing the AC line power wiring use 3 conductor cable Two conductors will supply the line voltage The third conductor will provide the ground connection between t...

Page 6: ...atic Neutralizer SIMCO ION Figure 3 LowVoltageWiring to Electrical Supply High Voltage Connections 1 Make certain the power is OFF 2 Open the door to the Power Unit 3 Feed the high voltage cables through the grey bushings on the bottom side of the box see Figures 2 3 above ...

Page 7: ...s subject to Canadian Standards Approval the use of conduit is required 3 For flexible connection to power unit the use of local code approved 3 conductor line cord is recommended not supplied Secure line cord to power unit with an approved cable clamp 4 Connect the power source to the black and white leads using proper size wire nuts Connect the grounded conductor to the ground post NOTE If the s...

Page 8: ...allows the user to remotely interface to the unit The remote interface provides relay contacts reflecting the conditions of power warning and fault The remote interface also has an on off input allowing the unit to be switched on off remotely The remote on off input of the Dual Phase requires on 24 VDC Application of 24 VDC to the remote on off pins of the interface turns the unit on Note that cyc...

Page 9: ... impeded by debris The Fault state of the Dual Phase is indicated on the Fault pin of the remote interface The relay contacts change state with the illumination of the Red fault light on the front of the unit In a fault condition the red light flashes relay contacts for fault toggle accordingly In this case ionization is shut down for safety the installation should be checked for high voltage wiri...

Page 10: ...pplied 5 OPERATION 1 Before operating the equipment make certain all grounds and connections have been made as described in Section 2 Make certain the static neutralizer has also been properly installed 2 To begin operating the equipment simply apply line power to the Power Supply The green light indicates power to the unit 3 Always turn the power OFF when the equipment is not in use 4 A Check Sys...

Page 11: ...any defects in materials or workmanship Simco Ion will under this warranty repair or replace any equipment that proves upon our examination to have become defective within one year from the date of purchase The equipment being returned under warranty should be shipped by the purchaser to Simco Ion 2257 North Penn Road Hatfield PA 19440 transportation prepaid and insured for its replacement cost Pr...

Page 12: ...Dual Phase Power Supply 5100636 Rev F Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2020 Simco Ion Printed in the U S A ...

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