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IONIZING AIR NOZZLES

5200378 Rev. F

2. DESCRIPTION

Simco-Ion Type HS Ionizing Air Nozzles blow ionized air that simultaneously cleans 

while neutralizing static charges on parts and materials.  Once neutralized, dust and dirt are 

no longer attracted to surfaces and materials are not attracted to each other.  The nozzles 

are used in conjunction with a Simco-Ion power supply that delivers the high voltage 

necessary for operation.
Depending on the application, nozzles can be used individually, or a series of nozzles can 

be strung together on a single cable, or they can be strung together on an air header.  
Simco-Ion’s F167, F267, N167, N267 and D167QG

 

power supplies are designed as a 

power source for the Type HS Ionizing Air Nozzles.  This equipment is used to eliminate 

or significantly reduce static charges that disrupt manufacturing processes.  The high 

voltage from the power supply causes the ionizing pin within each nozzle to generate 

both positive and negative ions from surrounding air molecules.  The static charge on 

the material being processed will attract and combine with the oppositely charged ions, 

causing the material to be neutralized.  The excess ions either recombine in air or dissipate 

to ground.  The current limiting design of these power supplies assures a maximum short-

circuit current of only 5 mA, providing a safety feature that prevents life threatening 

electrical shocks if there is accidental contact with the ionizing pins.  

Receipt of Equipment

1.  Carefully remove the equipment from its carton.
2.  Inspect contents for damage that may have occurred during shipment.  If any 

damage has occurred, the local carrier should be notified at once.  A report should 

be forwarded to Simco-Ion, 2257 North Penn Road, Hatfield PA 19440, and 

(215) 822-6401.

3. Empty the carton to ensure that small parts are not discarded.

Return Shipments

Prior to returning goods, contact a Simco-Ion Customer Service Representative for a 

Return Authorization Number.  This number should be included on the packing list.  All 

correspondence should also reference the Return Authorization Number.  Any item being 

returned should be shipped prepaid and packed to provide adequate protection.

Summary of Contents for Simco-Ion D167QG

Page 1: ...IONIZING AIR NOZZLES 5200378 Rev F Type HS Shockless Ionizing Air Nozzles with F167 F267 N167 and D167QG Power Supplies INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...CIFICATIONS 5 4 INSTALLATION 6 Placement Recommendations 6 Power Supply Mounting 7 Installing High Voltage Cables 7 Special Instruction for Shielded High Voltage Cables 7 5 OPERATION 9 6 TROUBLESHOOTING 10 7 MAINTENANCE 11 Ionizing Emitter Points 11 To Disassemble 12 To Reassemble 12 8 REPLACEMENT PARTS AND ACCESSORIES 13 9 WARRANTY 14 ...

Page 3: ...uld perform installation and repairs 3 All equipment must be properly grounded including the machine frame to which the equipment is mounted CAUTION Electrical Shock Hazard Always disconnect power supply before connecting or disconnecting static neutralizing equipment Avoid touching static neutralizing points when power supply is energized CAUTION Fire Hazard Do not install or operate equipment in...

Page 4: ...ng air molecules The static charge on the material being processed will attract and combine with the oppositely charged ions causing the material to be neutralized The excess ions either recombine in air or dissipate to ground The current limiting design of these power supplies assures a maximum short circuit current of only 5 mA providing a safety feature that prevents life threatening electrical...

Page 5: ...Up to 10 from target Operating Temperature 32 150 F Max 0 66 C Operating Humidity 70 RH max no dewing permissible Compressed Air Supply 15 to 100 psi max clean dry air Air Supply Connection Nozzles 1 8 NPT Air Header 3 8 NPT Nozzle Output 4 5 scfm at 30 psi Dimensions 1 L x 15 16 W x 2 9 16 H F167 N167 D167QG F267 N267 Input Voltage 120V 120V 120V 230V 230V Frequency 50 60 Hz 60 Hz 60 Hz 50 60 Hz ...

Page 6: ... as much of the target as possible to ensure thorough neutralization and cleaning 5 The material to be neutralized should not contact the nozzles 6 Nozzles should be positioned so their airstreams travel in the opposite direction of the target material This ensures that any dust or lint is blown back toward the untreated material 7 Each nozzle must be properly grounded When mounted to an air heade...

Page 7: ...ts to an earth ground such as a cold water pipe or a well grounded machine frame 7 Connect clean dry compressed air at a maximum of 100 psi customer to provide necessary mating connectors It is essential that the air be filtered prior to the HS Nozzles as contamination may clog the nozzles and result in electrical short circuit Power Supply Mounting 1 Mount power supplies to the machine frame pref...

Page 8: ...p the grey coating back and deburr inside and out 4 Slide the shielding back over the high voltage cable and into the nozzle bushing Install the power supply bushing and tighten both setscrews 5 Cut the high voltage cable to desired length NOTE Use extreme care not to nick or otherwise damage the high voltage cable ...

Page 9: ...erly located positioned and installed After the above checks have been performed simply energize the power supply and open the supply of compressed air to the nozzles NOTE Do not allow dust dirt or debris to block or obstruct the nozzle outlet CAUTION Electrical Shock Hazard Always disconnect power supply before cleaning static neutralizing equipment Avoid touching static neutralizing points when ...

Page 10: ...nect one end of an insulated test wire to the power supply s ground stud d Energize the power supply Slowly insert the free end of the test wire into one of the high voltage receptacles As the insulated wire approaches the contact within the terminal a spark should occur and arcing should be heard If a spark occurs and arcing is heard then the high voltage cable is the cause of the fault Otherwise...

Page 11: ...from accumulating 2 Simply turn OFF the power supply and clean each point by gently twisting an ordinary pencil eraser over the ionization point to remove any buildup NOTE Never use hard or sharp objects to scrape ionization points 3 Ink and resistant coatings may be removed with isopropyl alcohol applied with a clean cloth or cotton swab NOTE The alcohol must not contain additives NOTE Do not pou...

Page 12: ...e inside the nozzle body After the point has been removed the brass ring may be removed from the nozzle body by pushing with a 9 32 dowel Be careful not to damage the ends of the brass ring or the cable may not pass through easily upon reassembly To Reassemble 1 Reverse above steps Do not over tighten any parts or threads in the plastic body may become stripped 2 When installing the ionizing point...

Page 13: ...s 4750068 4370122 4750254 4370121 4 Pipe Nipple plated ring included Pipe Nipple stainless steel ring included Pipe Nipple plated terminal included Pipe Nipple stainless steel terminal included 5050056 5050057 5050058 5050059 5 Aircock 4750333 6 Header Tube see below 7 Pipe Plug 4250050 8 Pipe Bushing 4250051 9 Cable Support 4610010 10 Spring Loaded Connector Kit 5050001 11 Bracket Nozzle Mount so...

Page 14: ...01 for a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced anyone other than an authorized factory representative The warranty does not apply when Simco Ion...

Page 15: ...15 IONIZING AIR NOZZLES 5200378 Rev F This page intentionally left blank ...

Page 16: ...16 IONIZING AIR NOZZLES 5200378 Rev F Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2014 Simco Ion Printed in the U S A ...

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