ITW Simco-Ion Conveyostat Installation And Operating Instructions Manual Download

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5100577 Rev L

CONVEYOSTAT IN-LINE IONIZER

TABLE OF CONTENTS

1. SAFETY WARNINGS ............................................................................................. 1

2. DESCRIPTION ..................................................................................................... 2

Features ...................................................................................................... 2

Receipt of Equipment ................................................................................. 2

Return Shipments ....................................................................................... 2

3. SPECIFICATIONS ................................................................................................ 3

4. INSTALLATION ................................................................................................... 4

Ground Connections .................................................................................. 6

High Voltage Connections .......................................................................... 7

5. OPERATION ....................................................................................................... 9

BPS-C Indicators/Operators ....................................................................... 9

Dual Phase+ Indicators/Operators ............................................................ 10

6. MAINTENANCE ................................................................................................ 11

Inspecting and Cleaning the Static Bars .................................................... 11

Calibration (BPS-C only) ......................................................................... 12

7. TROUBLESHOOTING .......................................................................................... 13

Conveyostat with BPS-C .......................................................................... 13

Conveyostat with Dual Phase+ ................................................................. 14

8. PARTS AND ACCESSORIES .................................................................................. 15

9. WARRANTY AND SERVICE .................................................................................. 16

Summary of Contents for Simco-Ion Conveyostat

Page 1: ...5100577 Rev L CONVEYOSTAT IN LINE IONIZER Conveyostat In Line Ionizer For Pneumatic Conveyors INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...ONS 3 4 INSTALLATION 4 Ground Connections 6 High Voltage Connections 7 5 OPERATION 9 BPS C Indicators Operators 9 Dual Phase Indicators Operators 10 6 MAINTENANCE 11 Inspecting and Cleaning the Static Bars 11 Calibration BPS C only 12 7 TROUBLESHOOTING 13 Conveyostat with BPS C 13 Conveyostat with Dual Phase 14 8 PARTS AND ACCESSORIES 15 9 WARRANTY AND SERVICE 16 ...

Page 3: ...ntained Adhere to the following notes for safe installation and operation 1 Read instruction manual before installing or operating equipment 2 Only qualified service personnel are to perform installation and repairs 3 All equipment must be properly grounded including the machine frame to which the equipment is mounted 4 Turn off input power to unit before connecting or disconnecting other equipmen...

Page 4: ...igh neutralization rates Stainless steel construction Available flangeless flanged or QF bead connection Available in standard and custom sizes Receipt of Equipment Carefully remove the equipment from the carton Inspect contents for damage that may have occurred during shipment If any damage has occurred during shipment the local carrier should be notified at once A report should be forwarded to S...

Page 5: ...nts Ionizerhousingtubeandpowersupply Enclosure StainlessSteel Lengths Standard 24 36 48 otherlengthsavailable Diameters Standard 2 12 largerdiametersavailable HVConnection BPS C IQPowerconnectorandIQPowerextensioncable PowerSupply Simco IonBPS CorDualPhase legacyinstallations ...

Page 6: ...the speed of particles is lower and the detrimental effects of static electricity can be easily observed as clogs and material sticking 2 The Conveyostat must be installed in the line with the flow direction of the material being from the cable end side of the static bars thru to the dead end side of the static bars 3 See power supply manual for maximum loading characteristics Figure 1 Conveyostat...

Page 7: ...5 5100577 Rev L CONVEYOSTAT IN LINE IONIZER Figure 2 Conveyostat to BPS C with AC Adapter Power Supply Retrofit ...

Page 8: ...t is provided with a ground braid assembly The ground braid is typically terminated with ring terminals Grounding is important to ensure safety and proper operation of the Conveyostat 1 One end of the ground braid terminates at a ground stud on the Conveyostat 2 Terminate the other end of the ground braid to the ground stud on the power supply or machine frame ground 3 The Conveyostat and power su...

Page 9: ...y Prepare the existing HV wiring by installing spring loaded cable connectors SLCC Follow instructions included in the adapter kit to install the SLCC connectors Attach the SLCC connectors to the BPS C to SLCC Adapter Plug adapter into HV1 or HV2 on the BPS C Secure connection with 2 captive screws on plug DO NOT over tighten screws See BPS C instruction manual NOTE When retrofitting note that the...

Page 10: ...e insulation failure and or power supply nuisance tripping See Dual Phase instruction manual 4 Route cables from Conveyostat to power supply Keep cables clear of frames and machinery that could abrade and or damage the cable NOTE Failure to follow the above guidelines may result in poor system performance exhibited by nuisance alarms power supply tripping and or cable insulation failure ...

Page 11: ...ve to be turned off to clear the fault When the fault is cleared and power is restored the fault light will be extinguished Clean Bar Lights yellow to indicate need to clean static bars Clean Bar indicator may light with low ion output dirt build up on ion emitters or high output current conductive contamination on face of bar Output The output indicators range Low Medium or High to indicate the s...

Page 12: ...oss of high voltage or a short circuit within the attached static neutralizing device or its cables will disable the Power Supply s high voltage output and cause the indicator to flash Reset Push button to reset a fault condition and extinguish the flashing indicator First the cause of the fault must be remedied Then press and hold the Reset button until normal operation is resumed See Dual Phase ...

Page 13: ...es Dirty environments may require more frequent cleaning Maintenance should be performed by qualified service personnel only Inspecting and Cleaning the Static Bars Periodically inspect the static bars for physical damage such as missing pins and cracked or broken housings Such damage may occur from foreign particles traveling through the unit Abrasive wear on the exposed surfaces of the static ba...

Page 14: ...l calibration The initial calibration sets relative nominal ion output for the system The calibration should only be performed on systems that are new or just cleaned and known to be in proper working order During calibration the Conveyostat must be clear of material i e no material is to be flowing through the Conveyostat If material is flowing in the Conveyostat e g the machine is in operation t...

Page 15: ...rs or conductive contamination on face of bar Clean ion emitters and static bar See Maintenance section for details Bar ON indicator NOT illuminated No static bar connected Install static bar and connect to power supply High voltage connector is not connected Turn off power reconnect high voltage cable and secure plug with captive screws High voltage connector missing bar type sense pin at BPS C R...

Page 16: ...lectrical connections Check input power connections and voltage Warning indicator illuminated Process material fouling static bar ion emitters Remove process material from static bar Dirt build up on ion emitters or conductive contamination on face of bar Clean ion emitters and static bar See Maintenance section for details Fault indicator illuminated Static bar shorted to grounded metal Clear deb...

Page 17: ...eyostattoIQPower 4110893 AdapterKit BPS CtoSLCC forretrofittinglegacysystems 5052096 IQPowerExtensionHVCable forusewithBPS C 10foot 3 05meter 30foot 9 14meter 50foot 15 24meter 4017051 4017052 4017053 GroundCable braid 10foot 3 05meter 4104236 MultiHVWireConnectorTubewithNylonScrew 4100442 StaticBarCleaningBrush 4670204 ...

Page 18: ...mpany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connection to improper line voltage or has been serviced by anyone other than an authorized factory representative The warranty does not apply when Simco Ion parts and equipment have been energized by other than...

Page 19: ...5100577 Rev L CONVEYOSTAT IN LINE IONIZER Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2022 Simco Ion Printed in the U S A ...

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