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LN-9245-00.6

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

Before operating, maintaining or servicing any
ITW Ransburg electrostatic coating system, read
and understand all of the technical and safety
literature for your ITW Ransburg products.  This
manual  contains information that is important for
you to know and understand.  This information
relates to USER SAFETY and PREVENTING
EQUIPMENT PROBLEMS.  To help you recognize
this information, we use the following symbols.
Please pay particular attention to these sections.

A WARNING! states information to alert you

A WARNING! states information to alert you

A WARNING! states information to alert you

A WARNING! states information to alert you

A WARNING! states information to alert you
to a situation that might cause serious injury

to a situation that might cause serious injury

to a situation that might cause serious injury

to a situation that might cause serious injury

to a situation that might cause serious injury
if instructions are not followed.

if instructions are not followed.

if instructions are not followed.

if instructions are not followed.

if instructions are not followed.

A CAUTION! states information that tells

A CAUTION! states information that tells

A CAUTION! states information that tells

A CAUTION! states information that tells

A CAUTION! states information that tells
how to prevent damage to equipment or how

how to prevent damage to equipment or how

how to prevent damage to equipment or how

how to prevent damage to equipment or how

how to prevent damage to equipment or how
to avoid a situation that might cause minor

to avoid a situation that might cause minor

to avoid a situation that might cause minor

to avoid a situation that might cause minor

to avoid a situation that might cause minor
injury.

injury.

injury.

injury.

injury.

A NOTE is information relevant to the

A NOTE is information relevant to the

A NOTE is information relevant to the

A NOTE is information relevant to the

A NOTE is information relevant to the
procedure in progress.

procedure in progress.

procedure in progress.

procedure in progress.

procedure in progress.

While this manual lists standard specifications
and service procedures, some minor deviations
may be found between this literature and your
equipment.  Differences in local codes and plant
requirements, material delivery requirements, etc.,
make such variations inevitable.  Compare this
manual with your system installation drawings
and appropriate ITW Ransburg equipment
manuals to reconcile such differences.

Careful study and continued use of this manual will
provide a better understanding of the equipment
and process, resulting in more efficient operation,
longer trouble-free service and faster, easier
troubleshooting.  If you do not have the manuals
and safety literature for your Ransburg system,
contact your local ITW Ransburg representative
or ITW Ransburg.

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

Air Heater Assembly - Safety

>

 

The user MUST

MUST

MUST

MUST

MUST read and be familiar

with the Safety Section in this manual and
the ITW Ransburg safety literature therein
identified.

>

 

This manual MUST

MUST

MUST

MUST

MUST be read and thor-

oughly understood by ALL

ALL

ALL

ALL

ALL personnel who

operate, clean or maintain this equipment!
Special care should be taken to ensure that
the  WARNINGS

WARNINGS

WARNINGS

WARNINGS

WARNINGS and safety requirements

for operating and servicing the equipment
are followed.  The user should be aware of
and adhere to ALL

ALL

ALL

ALL

ALL local building and fire

codes and ordinances as well as NFPA-

NFPA-

NFPA-

NFPA-

NFPA-

33 SAFETY STANDARD, 

33 SAFETY STANDARD, 

33 SAFETY STANDARD, 

33 SAFETY STANDARD, 

33 SAFETY STANDARD, prior to
installing, operating, and/or servicing this
equipment.

W A R N I N G

W A R N I N G

W A R N I N G

W A R N I N G

W A R N I N G

!!!!!

>

 

The hazards shown on the following

page may occur during the normal use of
this equipment.  Please read the hazard
chart beginning on page 2.

W A R N I N G

W A R N I N G

W A R N I N G

W A R N I N G

W A R N I N G

!!!!!

1

1

1

1

1

Summary of Contents for A11065-05

Page 1: ...Y PRECAUTIONS carefully read SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this starting on page 1 and all instructions in this starting on page 1 and all instructions in this starting on page 1 and all instructions in this starting on page 1 and all instructions in this manual Keep this Service Manual for future manual Keep this Service Manual for...

Page 2: ...hanged from revision LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 to revision LN 9245 00 6 LN 9245 00 6 LN 9245 00 6 LN 9245 00 6 LN 9245 00 6 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual ...

Page 3: ...OF OPERATION WIRING DIAGRAM SCHEMATIC POWER AND CONTROL WIRING DIAGRAM START UP 1 4 1 4 1 4 1 4 1 4 5 6 5 6 5 6 5 6 5 6 7 12 7 12 7 12 7 12 7 12 13 16 13 16 13 16 13 16 13 16 1 2 4 5 5 6 7 7 7 8 8 9 10 11 13 14 15 16 Air Heater Assembly Contents PARTS IDENTIFICATION PARTS IDENTIFICATION PARTS IDENTIFICATION PARTS IDENTIFICATION PARTS IDENTIFICATION A110065 05 AIR HEATER ASSEMBLY PARTS LIST ACCESSO...

Page 4: ...nt to the A NOTE is information relevant to the A NOTE is information relevant to the A NOTE is information relevant to the procedure in progress procedure in progress procedure in progress procedure in progress procedure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in lo...

Page 5: ... supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning Thoseusedforequipmentflushingshouldhaveflash points equal to or higher than those of the coating material Those used for general cleaning must have flash points above 100o F 37 8o C Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA and local codes In addi...

Page 6: ... Explosion Hazard Explosion Hazard Explosion Hazard Explosion Hazard Incompatible Incompatible Incompatible Incompatible Incompatible Materials Materials Materials Materials Materials Halogenated hydrocarbonsolvents for example methylene chloride and1 1 1 Trichloroethanearenot chemically compatible with the aluminum that might be used in many system components The chemicalreactioncausedbythese sol...

Page 7: ...ting material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Useamaskorrespiratorwheneverthereisachance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipmentmustbeasprescribedby an industrial hygienist or safety expert and be NIOSHapproved SAFEGUARDS SAFEGUARDS SAFEGUARDS SA...

Page 8: ...rately Heats up quickly and accurately Allows system users to ramp up production in a mini mum of time Self contained Self contained Self contained Self contained Self contained Small compact cabinet fea tures plug n play components making it easy to fit into existing systems or add into planned system designs Cabinet is touch safe Cabinet is touch safe Cabinet is touch safe Cabinet is touch safe ...

Page 9: ...Air Supply Pressure Pressure Pressure Pressure Pressure 150 psi 1034 kPa maximum Air Flow Air Flow Air Flow Air Flow Air Flow 1 SCFM 141 6 SLPM minimum 60 SCFM maximum 1699 0Liter minimum Filtration Filtration Filtration Filtration Filtration 50 micron Additional filtration may be requireddependingon applicator used Refer to an Applicator Manual for requiredfiltration Air Temperature Air Temperatu...

Page 10: ... with proper pressure rating Asecondarysensingairsupplymustbeconnected to the pressure switch 8 through 1 4 inch OD tube fitting 29 If the unit is being wired directly to the PLC electrical connections the pressure switch must be by passed Refer to Figure 1 Installation Options for assistance The air heater cabinet must be proper ly connected to earth ground W A R N I N G W A R N I N G W A R N I N...

Page 11: ...llowing items which corresponds and signals air is flowing a Volume booster requires a minimum of 1 psig b PLCpneumaticoutput requiresaminimum of 1 psig c Air regulator requires a minimum of 1 psig Never activate heater without air flow C A U T I O N C A U T I O N C A U T I O N C A U T I O N C A U T I O N 2 Directly from a remote electrical control such as a turbine speed control or PLC This conta...

Page 12: ... 9245 00 6 Air Heater Assembly Installation 9 9 9 9 9 Figure 1 Installation Options Figure 1 Installation Options Figure 1 Installation Options Figure 1 Installation Options Figure 1 Installation Options ...

Page 13: ...an air at all times Fail ensure clean air at all times Fail ensure clean air at all times Fail ures resulting from contaminated air ures resulting from contaminated air ures resulting from contaminated air ures resulting from contaminated air ures resulting from contaminated air will not be covered under warranty will not be covered under warranty will not be covered under warranty will not be cov...

Page 14: ... between items in channel screen display and parameter screen display OPERA OPERA OPERA OPERA OPERATION P TION P TION P TION P TION PAR AR AR AR ARTS TS TS TS TS Display Display Display Display Display C1 C2 Lamp C1 C2 Lamp C1 C2 Lamp C1 C2 Lamp C1 C2 Lamp Displaystheconditionofthecontroloutput Lights ONat100 outputandgoesoutat0 output For values between 0 and 100 the output is indicated by the le...

Page 15: ...LN 9245 00 6 Air Heater Assembly Installation 12 12 12 12 12 NOTES NOTES NOTES NOTES NOTES ...

Page 16: ...n audible warning option is also jumperselectabletosoundinintermittentwarning when either the red or the amber light is lit If an alarm condition occurs such as high temperature or insufficient air flow the power to the heater is interrupted by the safety contactor When the alarm condition is removed by the heater cooling off or the airflow increasing the heater will be energized and operate until...

Page 17: ...Air Heater Assembly Operation 14 14 14 14 14 Figure 2 Wiring Diagram Schematic Figure 2 Wiring Diagram Schematic Figure 2 Wiring Diagram Schematic Figure 2 Wiring Diagram Schematic Figure 2 Wiring Diagram Schematic ...

Page 18: ...Operation 15 15 15 15 15 Figure 3 Power and Control Wiring Diagram Figure 3 Power and Control Wiring Diagram Figure 3 Power and Control Wiring Diagram Figure 3 Power and Control Wiring Diagram Figure 3 Power and Control Wiring Diagram ...

Page 19: ...120 F and 140 F will usually keep the rotator housing warm enough to prevent conden sation Use ONLY ONLY ONLY ONLY ONLY enough heat to pre vent moisture buildup NOTE NOTE NOTE NOTE NOTE When turning the air heater off first remove power and allow the unit to cool prior to turning off air flow Failure to do so may create excessive heat in the heating element and may cause perma nent damage or reduc...

Page 20: ... HEA HEA HEA HEATER REMOV TER REMOV TER REMOV TER REMOV TER REMOVAL AL AL AL AL Whenremovingtheheaterfromthesystem assure the following The air supply is off and locked out Main supply power is off and locked out The heating element section attached fittings and tubing are cool enough to touch NOTES NOTES NOTES NOTES NOTES ...

Page 21: ...tion Corrective Action Corrective Action Corrective Action Corrective Action No Heat Output No Heat Output No Heat Output No Heat Output No Heat Output 1 Power to unit not On 2 Blown fuse s in tempera turecontroller 3 Air not turned On to unit or pressure switch 4 Air pressure too low at pressure switch 5 High limit thermostat switch off 1 Turn Power On 2 Replace fuse s with same type and determin...

Page 22: ...A TS IDENTIFICA TS IDENTIFICA TS IDENTIFICA TS IDENTIFICATION TION TION TION TION Figure 4 A11065 05 Air Heater Assembly Figure 4 A11065 05 Air Heater Assembly Figure 4 A11065 05 Air Heater Assembly Figure 4 A11065 05 Air Heater Assembly Figure 4 A11065 05 Air Heater Assembly 19 19 19 19 19 ...

Page 23: ... 21 A11064 00 Coupling Pipe 1 2 NPT Stainless Steel 1 22 78167 00 SAE 45 Male Connector Air Inlet 1 23 TRC 35 103 SerialTag 1 24 7715 00 Serial No Label 1 25 A11065 11 Purchased Air Heater 1 26 LSF10065 00 1 2 OD Tube Connector Air Inlet 1 27 ASI 4004 TemperatureConversionChart 1 28 LN 9245 00 Manual Air Heater Assembly 1 29 LSF10002 Fitting 1 4 T X 1 8 NPT Bulkhead 1 30 A11737 00 High Limit Therm...

Page 24: ...CAUSE OF FAULTY WORKMANSHIP OR MATER OF FAULTY WORKMANSHIP OR MATER OF FAULTY WORKMANSHIP OR MATER OF FAULTY WORKMANSHIP OR MATER OF FAULTY WORKMANSHIP OR MATER IALS THERE ARE NO IMPLIED WARRAN IALS THERE ARE NO IMPLIED WARRAN IALS THERE ARE NO IMPLIED WARRAN IALS THERE ARE NO IMPLIED WARRAN IALS THERE ARE NO IMPLIED WARRAN TIES NOR WARRANTIES OF EITHER TIES NOR WARRANTIES OF EITHER TIES NOR WARRA...

Page 25: ...ed to replace Service Manual LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 Air Heaster Assembly to make the following changes 1 Revised Figure 4 A11065 05 Air Heater Assembly in the Parts Identification section 2 Removed A11065 05 Air Heater Assembly PartsList Item 17 A11029 00 Communication Card in the Parts Identification section ...

Page 26: ... 800 233 3366 Fax 419 470 2071 www itwransburg com T T T T Technical Support Representative will direct you to the appropriate telephone echnical Support Representative will direct you to the appropriate telephone echnical Support Representative will direct you to the appropriate telephone echnical Support Representative will direct you to the appropriate telephone echnical Support Representative ...

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