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LN-9245-00.6

Air Heater Assembly - Maintenance

1 7

1 7

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1 7

1 7

MAINTENANCE

MAINTENANCE

MAINTENANCE

MAINTENANCE

MAINTENANCE

HEA

HEA

HEA

HEA

HEATER REMOV

TER REMOV

TER REMOV

TER REMOV

TER REMOVAL

AL

AL

AL

AL

When removing the heater from the system, assure
the following:

• The air supply is off and locked out.

• Main supply power is off and locked out.

• The heating element section, attached fittings,

and tubing are cool enough to touch.

N O T E S

N O T E S

N O T E S

N O T E S

N O T E S

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Summary of Contents for A11065-05

Page 1: ...Y PRECAUTIONS carefully read SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this starting on page 1 and all instructions in this starting on page 1 and all instructions in this starting on page 1 and all instructions in this starting on page 1 and all instructions in this manual Keep this Service Manual for future manual Keep this Service Manual for...

Page 2: ...hanged from revision LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 to revision LN 9245 00 6 LN 9245 00 6 LN 9245 00 6 LN 9245 00 6 LN 9245 00 6 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual ...

Page 3: ...OF OPERATION WIRING DIAGRAM SCHEMATIC POWER AND CONTROL WIRING DIAGRAM START UP 1 4 1 4 1 4 1 4 1 4 5 6 5 6 5 6 5 6 5 6 7 12 7 12 7 12 7 12 7 12 13 16 13 16 13 16 13 16 13 16 1 2 4 5 5 6 7 7 7 8 8 9 10 11 13 14 15 16 Air Heater Assembly Contents PARTS IDENTIFICATION PARTS IDENTIFICATION PARTS IDENTIFICATION PARTS IDENTIFICATION PARTS IDENTIFICATION A110065 05 AIR HEATER ASSEMBLY PARTS LIST ACCESSO...

Page 4: ...nt to the A NOTE is information relevant to the A NOTE is information relevant to the A NOTE is information relevant to the procedure in progress procedure in progress procedure in progress procedure in progress procedure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in lo...

Page 5: ... supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning Thoseusedforequipmentflushingshouldhaveflash points equal to or higher than those of the coating material Those used for general cleaning must have flash points above 100o F 37 8o C Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA and local codes In addi...

Page 6: ... Explosion Hazard Explosion Hazard Explosion Hazard Explosion Hazard Incompatible Incompatible Incompatible Incompatible Incompatible Materials Materials Materials Materials Materials Halogenated hydrocarbonsolvents for example methylene chloride and1 1 1 Trichloroethanearenot chemically compatible with the aluminum that might be used in many system components The chemicalreactioncausedbythese sol...

Page 7: ...ting material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Useamaskorrespiratorwheneverthereisachance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipmentmustbeasprescribedby an industrial hygienist or safety expert and be NIOSHapproved SAFEGUARDS SAFEGUARDS SAFEGUARDS SA...

Page 8: ...rately Heats up quickly and accurately Allows system users to ramp up production in a mini mum of time Self contained Self contained Self contained Self contained Self contained Small compact cabinet fea tures plug n play components making it easy to fit into existing systems or add into planned system designs Cabinet is touch safe Cabinet is touch safe Cabinet is touch safe Cabinet is touch safe ...

Page 9: ...Air Supply Pressure Pressure Pressure Pressure Pressure 150 psi 1034 kPa maximum Air Flow Air Flow Air Flow Air Flow Air Flow 1 SCFM 141 6 SLPM minimum 60 SCFM maximum 1699 0Liter minimum Filtration Filtration Filtration Filtration Filtration 50 micron Additional filtration may be requireddependingon applicator used Refer to an Applicator Manual for requiredfiltration Air Temperature Air Temperatu...

Page 10: ... with proper pressure rating Asecondarysensingairsupplymustbeconnected to the pressure switch 8 through 1 4 inch OD tube fitting 29 If the unit is being wired directly to the PLC electrical connections the pressure switch must be by passed Refer to Figure 1 Installation Options for assistance The air heater cabinet must be proper ly connected to earth ground W A R N I N G W A R N I N G W A R N I N...

Page 11: ...llowing items which corresponds and signals air is flowing a Volume booster requires a minimum of 1 psig b PLCpneumaticoutput requiresaminimum of 1 psig c Air regulator requires a minimum of 1 psig Never activate heater without air flow C A U T I O N C A U T I O N C A U T I O N C A U T I O N C A U T I O N 2 Directly from a remote electrical control such as a turbine speed control or PLC This conta...

Page 12: ... 9245 00 6 Air Heater Assembly Installation 9 9 9 9 9 Figure 1 Installation Options Figure 1 Installation Options Figure 1 Installation Options Figure 1 Installation Options Figure 1 Installation Options ...

Page 13: ...an air at all times Fail ensure clean air at all times Fail ensure clean air at all times Fail ures resulting from contaminated air ures resulting from contaminated air ures resulting from contaminated air ures resulting from contaminated air ures resulting from contaminated air will not be covered under warranty will not be covered under warranty will not be covered under warranty will not be cov...

Page 14: ... between items in channel screen display and parameter screen display OPERA OPERA OPERA OPERA OPERATION P TION P TION P TION P TION PAR AR AR AR ARTS TS TS TS TS Display Display Display Display Display C1 C2 Lamp C1 C2 Lamp C1 C2 Lamp C1 C2 Lamp C1 C2 Lamp Displaystheconditionofthecontroloutput Lights ONat100 outputandgoesoutat0 output For values between 0 and 100 the output is indicated by the le...

Page 15: ...LN 9245 00 6 Air Heater Assembly Installation 12 12 12 12 12 NOTES NOTES NOTES NOTES NOTES ...

Page 16: ...n audible warning option is also jumperselectabletosoundinintermittentwarning when either the red or the amber light is lit If an alarm condition occurs such as high temperature or insufficient air flow the power to the heater is interrupted by the safety contactor When the alarm condition is removed by the heater cooling off or the airflow increasing the heater will be energized and operate until...

Page 17: ...Air Heater Assembly Operation 14 14 14 14 14 Figure 2 Wiring Diagram Schematic Figure 2 Wiring Diagram Schematic Figure 2 Wiring Diagram Schematic Figure 2 Wiring Diagram Schematic Figure 2 Wiring Diagram Schematic ...

Page 18: ...Operation 15 15 15 15 15 Figure 3 Power and Control Wiring Diagram Figure 3 Power and Control Wiring Diagram Figure 3 Power and Control Wiring Diagram Figure 3 Power and Control Wiring Diagram Figure 3 Power and Control Wiring Diagram ...

Page 19: ...120 F and 140 F will usually keep the rotator housing warm enough to prevent conden sation Use ONLY ONLY ONLY ONLY ONLY enough heat to pre vent moisture buildup NOTE NOTE NOTE NOTE NOTE When turning the air heater off first remove power and allow the unit to cool prior to turning off air flow Failure to do so may create excessive heat in the heating element and may cause perma nent damage or reduc...

Page 20: ... HEA HEA HEA HEATER REMOV TER REMOV TER REMOV TER REMOV TER REMOVAL AL AL AL AL Whenremovingtheheaterfromthesystem assure the following The air supply is off and locked out Main supply power is off and locked out The heating element section attached fittings and tubing are cool enough to touch NOTES NOTES NOTES NOTES NOTES ...

Page 21: ...tion Corrective Action Corrective Action Corrective Action Corrective Action No Heat Output No Heat Output No Heat Output No Heat Output No Heat Output 1 Power to unit not On 2 Blown fuse s in tempera turecontroller 3 Air not turned On to unit or pressure switch 4 Air pressure too low at pressure switch 5 High limit thermostat switch off 1 Turn Power On 2 Replace fuse s with same type and determin...

Page 22: ...A TS IDENTIFICA TS IDENTIFICA TS IDENTIFICA TS IDENTIFICATION TION TION TION TION Figure 4 A11065 05 Air Heater Assembly Figure 4 A11065 05 Air Heater Assembly Figure 4 A11065 05 Air Heater Assembly Figure 4 A11065 05 Air Heater Assembly Figure 4 A11065 05 Air Heater Assembly 19 19 19 19 19 ...

Page 23: ... 21 A11064 00 Coupling Pipe 1 2 NPT Stainless Steel 1 22 78167 00 SAE 45 Male Connector Air Inlet 1 23 TRC 35 103 SerialTag 1 24 7715 00 Serial No Label 1 25 A11065 11 Purchased Air Heater 1 26 LSF10065 00 1 2 OD Tube Connector Air Inlet 1 27 ASI 4004 TemperatureConversionChart 1 28 LN 9245 00 Manual Air Heater Assembly 1 29 LSF10002 Fitting 1 4 T X 1 8 NPT Bulkhead 1 30 A11737 00 High Limit Therm...

Page 24: ...CAUSE OF FAULTY WORKMANSHIP OR MATER OF FAULTY WORKMANSHIP OR MATER OF FAULTY WORKMANSHIP OR MATER OF FAULTY WORKMANSHIP OR MATER OF FAULTY WORKMANSHIP OR MATER IALS THERE ARE NO IMPLIED WARRAN IALS THERE ARE NO IMPLIED WARRAN IALS THERE ARE NO IMPLIED WARRAN IALS THERE ARE NO IMPLIED WARRAN IALS THERE ARE NO IMPLIED WARRAN TIES NOR WARRANTIES OF EITHER TIES NOR WARRANTIES OF EITHER TIES NOR WARRA...

Page 25: ...ed to replace Service Manual LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 LN 9245 00 5 Air Heaster Assembly to make the following changes 1 Revised Figure 4 A11065 05 Air Heater Assembly in the Parts Identification section 2 Removed A11065 05 Air Heater Assembly PartsList Item 17 A11029 00 Communication Card in the Parts Identification section ...

Page 26: ... 800 233 3366 Fax 419 470 2071 www itwransburg com T T T T Technical Support Representative will direct you to the appropriate telephone echnical Support Representative will direct you to the appropriate telephone echnical Support Representative will direct you to the appropriate telephone echnical Support Representative will direct you to the appropriate telephone echnical Support Representative ...

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