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storage or temporary storage during mathematical calculations.

Relay

This is a normally open or normally closed device that changes  output state
when it is energized or de-energized, and sends or removes a 120VAC signal
to the PLC.

SCADA

Supervisory Control And Data Acquisition.

Sequential alternation

One  of  several  methods  of  selecting  which  pump  to  use  first.  This  method
simply  picks  #1  the  first  time,  #2  the  next  and  so  on.  Once  all  pumps  have
been selected as "lead" once, the method starts over at #1.

Setpoint

The  desired  situation  for  a  control  variable.  If  the  user  wanted  the  irrigation
system to operate at 120 PSI, that would be the setpoint for the controller.

SO

2

 Pump

Similar to a water feature pump in operation, but used to pump water through
a SO

2

 burner to reduce the PH of the local irrigation water supply.

Submersible

A  type  of  pump,  some  similar  to  a  vertical  turbine,  others  are  of  a  different
configuration,  but  in  all  cases  the  motor  and  pump  are  close-coupled  and
actually  located  in  the  wet-well,  sump  or  bore  hole.  In  fact,  most  of  these
pumps  must  be  covered  with  water  to  operate  without  overheating.  The
motors  used  on  these  pumps  are  typically less  efficient  than  those  used  on
vertical turbine or centrifugal pumps. Submersible pumps require more water
over the pump suction than do turbines; therefore the low  water level safety
must be carefully set high enough to protect these pumps.

Speed test

The method used to shut down a VSP during normal automatic operation.

Temperature switch

This is a normally open or normally closed switch that changes output  state
when the temperature exceeds the setpoint of the switch.

Timed alternation

One  of  several  methods  of  selecting  which  main  pump  to  use  first.  This
method determines which pump to start first, second, etc by picking the pump
with the least run time.

Transfer pump

A pump designed to move water from one reservoir to another.

Units

Gives  context  to  numbers  in  the  PLC.  Units  describe  what  the  number  is
about, such as PSI, GPM.

VFD

Variable frequency drive. This allows a pump to run at variable speeds.

VSP

Variable  speed  pump.  Refers  to  a  pump  being  controlled  by  the  variable
frequency  drive.  In  the  case  of  pump  systems,  variable  speed  gives  the
controller  the  ability  to  change  the  output  of  the  station  by  changing  the
speed of one or more pumps.

Vertical turbine

A type of pump which has the motor at the top, and the pump hanging on a
column of pipe into a wet-well or “bore hole.” These pumps are very efficient
and come in a wide range of horsepower/flow/pressure combinations. These
pumps are generally not capable of high lift on the suction side. These pumps
can be installed in a container, called a “Can”, which allows the pump to be
used in-line as a booster. Low Level safety is used on Vertical Turbine sets,
can turbines require low inlet pressure, or loss of prime safeties.

Water feature pump

These pumps (of any type) are typically used to pump water through a piping
system  separate  from  the  irrigation  in  order  to  operate  man-made  creeks,
waterfalls,  fountains  etc.  These  pumps  are  usually  run  strictly  by  timers  or
interface relays (See also, lock-out).

Summary of Contents for Flowtronex SIlent Storm

Page 1: ...Manual 19 001 200 Rev 0110 SILENT STORM VFD Pumping System Installation Operation Maintenance INSTALLER PLEASE LEAVE THIS MANUAL FOR THE OWNER S USE NOTE This product is not intended for use in potab...

Page 2: ...hor make no claim to these trademarks These include Microsoft Windows Windows NT ActiveX that are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other...

Page 3: ...on 19 Manual Mode of Operation 19 Low Discharge Pressure 19 High Discharge Pressure 19 Low Inlet Pressure 20 Loss of Prime 20 Low Level Fault 21 Phase Failure 21 INDIVIDUAL PUMP FAULTS 21 Overload Pro...

Page 4: ...fected part of the product s Purchaser shall assume all responsibility and expense for removal reinstallation and freight in connection with the foregoing remedies The same obligations and conditions...

Page 5: ...damage All operating instructions must be read understood and followed by the operating personnel Flowtronex accepts no liability for damages or operating disorder which are the result of non complian...

Page 6: ...avy tools etc Wear other personal protective equipment to protect against hazardous toxic fluids Coupling Guards Never operate a pump without a coupling guard properly installed Never force piping to...

Page 7: ...st questions pertaining to its service Every attempt has been made to explain all facets of system operation and maintenance However should you have specific questions not addressed in this manual you...

Page 8: ...vy due to the position of the equipment Do not use component eyebolts to lift the pump station WARNING Falling Objects Hazard Eyebolts if provided are designed to lift only the components to which the...

Page 9: ...rical Code and local codes must be followed WARNING Electrical Shock Hazard Conduit grounds are not adequate A separate ground wire must be attached to the ground lug provided in the enclosure to avoi...

Page 10: ...d electrical shock Failure to follow these instructions could result in serious personal injury death or property damage Place the unit on its concrete foundation supporting it with steel wedges or sh...

Page 11: ...s properly installed it should not touch the side of the wet well Premature bearing failure or destruction of the bowl assembly can result from improper installation Figure 4 Position Head Over Access...

Page 12: ...e vertical hollow shaft motor to the top of the pump s disconnected head Refer to the Gould Pumps Model VIT Installation Operation Maintenance Instructions WARNING Falling Objects Hazard DO NOT work u...

Page 13: ...This switch position places the pump station in either Automatic VFD Bypass or Manual VFD Bypass mode of operation depending on the position of the MANUAL OFF AUTO switch In this mode the pumps will s...

Page 14: ...he screen during maintenance AUTO Causes the Lake Screen solenoid to open after the main VSP has been operating at least one minute the minimum flow requirement is met and the speed test is not trying...

Page 15: ...only apply to Combo 1 The values of 30 PSI and 90 seconds were intentionally selected since they are out of range and will never be used There are three 3 main types of auto operation line fill syste...

Page 16: ...s are set as follows from end of line fill mode System control switch AUTO Pump 1 switch ON Pump 2 switch ON Pump 3 switch ON PM Pump switch ON Override Active switch ACTIVE Low Discharge Pressure and...

Page 17: ...the inverter VFD speed immediately ramps up to the speed when lag pump stops setting This prevents the system pressure from dropping excessively due to the XL pump shutting off Once an XL pump has bee...

Page 18: ...er Adjust speed as required to maintain set point pressure NOTE When done turn OFF all pump switches and place system control switch in OFF Return Override Active switch to ACTIVE If the station can b...

Page 19: ...MUST be turned to the OFF position before selecting VFD bypass mode Operation is similar to normal automatic operation but the start stop sequences differ greatly The registers below regulate this NO...

Page 20: ...ens as required to maintain pressure As more flow is going out the PRV discharge less flow is actually being used When the flow reading drops below the flow setpoint to stop value the pumps shut down...

Page 21: ...e line communicates the downstream pressure to the PLC The PLC monitors downstream pressure to determine if the pressure is below the allowable range The standard PLC program defines low discharge pre...

Page 22: ...ng section of this manual for assistance Failure to follow these instructions could result in serious personal injury death or property damage There are two dials on the pressure switch The one on the...

Page 23: ...lears the station automatically resets and automatic operation resumes The PLC allows three 3 automatic restarts in a one hour period At the fourth occurrence in a one hour period the station shuts do...

Page 24: ...of this manual for assistance VFD Fault The VFD sends a fault signal 120 VAC directly to the PLC The display shows Inverter Fault This is normally a VFD fault To determine the nature of the problem yo...

Page 25: ...ontrol panel Black soot on or around the device indicates that it has taken a surge and needs to be replaced 3 Motor lubrication a If your motor has an oil bath thrust bearing you need to ensure that...

Page 26: ...the welds c Visually inspect the station for loose or damaged paint or areas of rust DANGER Personal Injury Hazard Pump station maintenance must be performed by properly trained and qualified personn...

Page 27: ...piping is completely drained 4 Drain all valve pilots including the sensing chamber and all pressure switches 5 Loosen valve bonnet bolts loosen the bonnet and drain the valve bonnet of water 6 Re tig...

Page 28: ...d Check the ball valve position and or blow out line System pressure transducer failure Replace the pressure transducer FlowNet One of main pump switches in OFF position All pumps not running Consult...

Page 29: ...nd clean the inlet screen Inspect probes for correct insertion depth Look for dirty or corroded probes To be performed by a qualified person only Look for broken probes probe holder or wires To be per...

Page 30: ...itor voltage set too high To be performed by a qualified person only Example monitor set at 480 V try 460 V To be performed by a qualified person only Check all input fuses One or more dead legs on a...

Page 31: ...ove MOTOR WON T START Cause Cure To be performed by a qualified person only The overload for that motor is tripped Reset adjust or replace as required Does the station have a high pump temperature opt...

Page 32: ...area of the golf course Calibration The act of or specific values used to scale the output of a measurement device to read real world values Canned turbine See vertical turbine Chemical injection The...

Page 33: ...ressure safety is an excellent choice for these systems Foot valve A device used primarily on horizontal lift applications to maintain pump prime Frequency Hz The number of oscillations per second of...

Page 34: ...in which pumps are allowed to produce more flow rate than the motor that drives them is designed for Also refers to a device in the control panel which detects this situation and stops the pump in ord...

Page 35: ...mal automatic operation Temperature switch This is a normally open or normally closed switch that changes output state when the temperature exceeds the setpoint of the switch Timed alternation One of...

Page 36: ...vent the pump volute prior to operation Failure to follow these instructions indicates a potentially hazardous situation which if not avoided may result in property damage Are the pump and driver sha...

Page 37: ...to follow these instructions could result in serious personal injury death and or property damage Are the feeder wires correctly sized for the load Is the unit properly grounded WARNING Conduit ground...

Page 38: ...BY ITT CORPORATION PRINTED IN U S A THE ITT ENGINEERED BLOCKS SYMBOL AND ENGINEERED FOR LIFE ARE REGISTERED TRADEMARKS OF ITT CORPORATION ITT Flowtronex Phone 800 786 7480 x1 service flowtronex com w...

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